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ING. O. FIORENTINI S.R.L.

ING. O. FIORENTINI S.R.L.

ING. O. FIORENTINI S.R.L.

ING. O. FIORENTINI S.R.L.    

INDUSTRIAL CLEANING MACHINES

INDUSTRIAL CLEANING MACHINES

INDUSTRIAL CLEANING MACHINES

INDUSTRIAL CLEANING MACHINES

 

 

 
 

 

SCRUBBER 

SCRUBBER 

SCRUBBER 

SCRUBBER     

---- MOD.

 MOD.

 MOD.

 MOD. I42TD 

 I42TD 

 I42TD 

 I42TD –

– I60TD

 I60TD

 I60TD

 I60TD    ----

    

 
 
 
 
 

 

 

 

USER MANUAL

 

 
 
 
 
 

Summary of Contents for I42TD

Page 1: ...INI S R L ING O FIORENTINI S R L INDUSTRIAL CLEANING MACHINES INDUSTRIAL CLEANING MACHINES INDUSTRIAL CLEANING MACHINES INDUSTRIAL CLEANING MACHINES SCRUBBER SCRUBBER SCRUBBER SCRUBBER MOD MOD MOD MOD I42TD I42TD I42TD I42TD I60TD I60TD I60TD I60TD USER MANUAL ...

Page 2: ...MACHINE 7 MAINTENANCE 7 1 PERIODICAL MAINTENANCE 7 2 SUCTION MOTORS MAINTENANCE 7 3 DIESEL MOTOR MAINTENANCE 7 4 ELECTRIC SYSTEM CHECK UP 7 5 MAINTENANCE REGISTER 8 SERVICE 8 1 SERVICE ADRESSES 8 2 CLAIM REPORT Congratulations for your choice FIORENTINI S r l thanking you for the preference to its product would like to remind you that FIORENTINI S r l production covers manufacture and marketing of...

Page 3: ... in the order confirmation 3 2 1 WARRANTY OBJECT The machine has been designed and built for a long lasting use without relevant problems Anyway if problems arise during the warranty period FIORENTINI S r l is engaged to repair or substitute for free those parts that are broken or damaged by defective materials working defects or imperfect assembly Warranty is not given for parts whose early break...

Page 4: ... s workshop by third parties or in loco In case of repair or replacement in loco energy sources and the use of particular equipment have to be paid by the customer himself 3 2 4 RETURNED GOODS Intervention demands must be sent to FIORENTINI Service Dept only after a careful analysis of the problem and its causes Following information have to be given to FIORENTINI s agent Serial number you get it ...

Page 5: ...OSTRA RESPONSABILITA CHE LA MACCHINA Marca FIORENTINI Tipo N serie Anno di costruzione 2005 RISULTA IN CONFORMITA con quanto previsto dalle seguenti direttive e normative armonizzate comunitarie DIRETTIVA COMUNITARIA DIRETTIVA MACCHINE 98 37 CEE DIRETTIVA BASSA TENSIONE 73 23 CEE DIRETTIVA COMPATIBILITA ELETTROMAGNETICA 89 336 CEE Ing O Fiorentini S r l Il titolare Piancaldoli Ing O Fiorentini Luo...

Page 6: ...ting brushes which wash the surface by means of water and detergent Whilst the machine is running forward the back brush squeegee picks the water up that is directly sucked into the recovery tank The accelerator pedal starts both the washing brushes and the suction motor which stop automatically after a few seconds when you leave the pedal When the washing brushes standstill they are non more in c...

Page 7: ...stem kubota diesel motor Right rotating brush Left rotating brush Squeegee suction system Water recovery system one driving wheel two idle wheels steering wheel driving seat FIORENTINI Co taking the new CE safety rules into consideration manufactures the machine following the CE directives about safety and health The materials high quality the high technology and FIORENTINI s experience guarantee ...

Page 8: ...Brushes hydraulic motor OMR 80 OMR 80 Traction hydraulic motor OMP 160 OMP 160 Variable displacement pump APV 14 9 APV 14 9 Fixed displacement pump MLPD BCG 144 FM MLPD BCG 144 FM Suction motors 2x800W 13A 16000 rpm 2x800W 13A 16000 rpm Functions Drive Man on board Man on board Minimum corridor for an u turn 2600 mm 3000 mm Brushes up hydraulic Hydraulic Squeegee up hydraulic Hydraulic Service bra...

Page 9: ...ECHNICAL DATA I42TD I60TD Rev 00 January 2005 9 36 MEASUREMENT UNITS CONVERSION Lenght 1 inch 1 25 4 mm Power 1 kW 1 36 CV 1 34 BHP Temperature T K t C 273 t F 1 8 t C 32 Pressure 1 bar 100 kPa 14 5 psi ...

Page 10: ...ht fuse 14 Petrol level pilot light 2 Lights fuse 15 Solution regulation lever 3 Oil cooling fan fuse 16 Horn button 4 Solenoid valves main fuse 17 Sweeping assy accessori 5 Feed fuse 18 Flashing light switch 6 Direction indicator and stop fuse 19 Lights switch 7 Empty 20 Squeegee up down 8 Empty 21 Suction motors switch 9 Empty 22 Brushes on off up down 10 Empty 23 Diesel engine temperature switc...

Page 11: ...ure 2 is switched off OFF Machine off ON Dashboard on Preignition glow plugs Battery charger Oil pressure Motor temperature pilot light Check the oil level into the tank of the hydraulic gearbox before using the scrubbing machine It must be between the two notches of the level indicator Important both the battery and the motor oil pressure pilot lights must be off after the machine has been starte...

Page 12: ...lockwise turning the detergent quantity increase while washing valve counterclockwise turning the valve closes Starting the machine By means of the gas pedal the machine can move forward or backward see pictures on both pedal s sides Gradual increase through the rotation of the device Water valve Forward gear Backward gear Gas pedal Picture no 3 ...

Page 13: ...ide see picture no 4 Stop the machine The machine is equipped with a service brake and a parking brake The service brake picture no 5 is activated by a pedal placed on the left side of the footboard The parking brake picture no 6 is activated by a lever similar to a one of a car and is placed in front of the brake pedal Motor rpm regulation lever Picture no 4 Service brake pedal Picture no 5 ...

Page 14: ...at regulation By means of the lever under the seat picture no 7 the operator can regulate the distance of the seat from the steering wheel Regulation lever Picture no 7 Parking brake Picture no 6 Important check and adjust the brake at least once every three months ...

Page 15: ...re disactivated after a few seconds if the operator leaves this pedal Before the surface is completely dry the operator must switch the solution solenoid valve off because this is not activated disactivated by the accelerator pedal The operator has to do a second washing if the surface is particularly dirty 1 wash the surface with the squeegee up and the brushes down 2 activate the brushes 3 press...

Page 16: ...face A good quality detrgent has to produce little foam Alternatevely the operator can add an antifoaming additive or 50 cc of wine vinaigre in the recovery tank in order to avoid the suction motor damage Make sure that the detergent is suitable for the dirty surface FIORENTINI S r l is not responsible for damages provoked by too aggressive detergents Door Picture no 8 Important do never remove th...

Page 17: ...ith one pipe for the water discharge picture no 9 Recovery tank water discharge detail 1 picture 9 If you need to discharge water from the tanks you have to place the machine on a dump well release the pipe of the tank and open the rubber cap at the end of the pipe itself 1 Figura 6 Picture no 9 ...

Page 18: ...n each brush until the operator can reach and unscrew the knob Slightly press the knob and remove the brush Setting a new brush up Match the female hexagon of the joint and the male join of the motor Lift vertically up the brush and turn it until it will be automatically set up Set up again the case and screw again the knobs 1 discharge mouth 2 squeegee screws regulation 3 squeegee knobs release 4...

Page 19: ...n order to avoid the casual starting of the machine unscrew the upper screws and tighten the lower ones if the blades are more pressed at the ends Do the opposite if the blades are more pressed in the middle For the pressure regulation the operator has to tighten or to widen the ring nut By means of the knob see detail nr 2 in picture nr 4 11 regulate the squeegee The best squeegee pressure is rea...

Page 20: ...ry picture 4 19 Follow these instructions to replace the squeegee blades Lift the squeegee support up remove the suction pipe picture no 12 and unloose the screws Remove the squeegee from the machine and lay it on a table Remove the internal and external knobs the steel strips and the worn blades Set the new blades up tighten the knobs and regulate the squeegee Picture no 12 ...

Page 21: ...d as a means of transport for people or other means of transport The protection devices of the machine cannot be modified or tampered Batteries must be recharged in a fanned room The operator have always to respect safety rules The operator cannot use equipments or devices that can create problems to the machine working The machine components cannot be modified without FIORENTINI s authorization T...

Page 22: ...ssible damage to people and or things caused by the non observance of the instructions dealt within this manual 5 5 SAFETY AND WARNING DEVICES Side brushes protection I42TD I60TD is equipped with two rotanting brushes made of nylon The machine cannot reach dangerous areas thanks to fixed steel protections set up on each brush These cases can be only willingly removed Warning devices I42TD I60TD is...

Page 23: ...the casual starting of the machine TURNOVER This kind of ranger can occur during the normal operating of the machine when the operator exceeds sloping limits as specified in the manual and the operator uses the machine to clean disconnected surfaces or with holes and high depressions see 3 2 Do not use the machine to wash sloping surfaces higher than 12 or surfaces with holes or depressions which ...

Page 24: ...emove or temper danger signals What is it Squashing danger it can be due to parts in movement of the machine What to do During the installation or the maintenance make sure that the ignition key is not in the dashboard before removing the mobile protections What is it This signal forbids to remove the protection of pieces in movement What to do During the installation or the maintenance make sure ...

Page 25: ...maged It is absolutely forbidden to remove or temper danger signals What is it Explosion danger it may occur while recharging the batteries because of hydrogen spread What to do During the batteries recharge please place the machine under a suction chemney or in a ventilated area and keep it away from heat and corrosive substances ...

Page 26: ...hows fire ranger because of the presence of inflammable liquids What to do Whilst filling up the petrol tank pay attention that no primary sources are close to the machine Use a proper funnell in order to avoid that any drops of petrol falls onto the machine Picture no 15 ...

Page 27: ...amaged during the transport and that all papers are on the machine Otherwise the purchaser must immediately contact FIORENTINI in order to sort out the problem The purchaser is responsible for the transport of the machine if not differently agreed with FIORENTINI The machine must be handled with proper devices as stated in the scheme below Please make sure that the black arrow on the package are a...

Page 28: ...he machine load Handling operations must be done without causing a loss of stability of the machine Otherwise the machine can be damaged or the operator can de in danger 6 2 STORAGE The machine must be stored in a closed and dry place if it is not immediately installed in order to keep every part safe Relative humidity must be lower than 80 and the storage temperature must be between 3 C t 45 C Pi...

Page 29: ...st Anyway FIORENTINI recommends to do a second test before starting the machine Read the scheme below Result Test X Check the oil level of the hydraulic system Check the engine oil level Check the engine cooling water level Check the functioning of the wheels brake Check the functioning of the pilot lights The machine can be started if the test has a positive result Otherwise please contact FIOREN...

Page 30: ...ttery cables Check the coal brushes of each motor Every 6 months Check up Check the safety devices Check the electric system Every year Top overhaul Every 5 years 7 2 SUCTION MOTOR MAINTENANCE The suction motor has to be checked up and cleaned Every six months motor coal brushes have to be checked and replaced if it is necessary To maintain the suction motor please follow the instructions below Ta...

Page 31: ...position see detail 3 in picture no 19 Check the motor fan through the hole in the front side of the suction motor Remove the plastic cover loosen the screws and both coal brushes supports and check the motor coal brushes see picture no 21 Do now the opposite operations to set everything up again 1 2 3 Figura 19 Figura 20 ...

Page 32: ...lean and the injectors every 1000 hours Adjust the blacklash of the rocker arms every 1000 hours 7 4 ELECTRIC EQUIPMENT CONTROL It is very important to check the electric system up every two years Disconnected cables or burnt cables must be immediately replaced Interventions on the electric system must be carried out by a trained technician Every kind of intervention not explained in the operator ...

Page 33: ...INSTRUCTIONS CUCCIOLO Rev 000 January 2005 33 36 7 5 MAINTENANCE REGISTER DATE OPERATOR INTERVENTION SIGNATURE ...

Page 34: ...ind of information or request Most of the technical problems can be sorted out with short intervention This is why FIORENTINI S r l suggest to read carefully this manual before using the machine On the contrary if the customer needs a FIORENTINI technician please inform us about the problem in order to sort it out with the right material ...

Page 35: ...ame Role Date Signature Machine description Machine I42TD I60TD Type Purchase date S N Warranty YES NO Work hours Where does the machine normally work Fault Code of the defected component Description Fault Fault short description Mechanical component Wrong functioning Electric system Engine Missing component Estremely noisy Water leak Other Customer s suggestion ...

Page 36: ...____________________ Date de spedition ING O FIORENTINI s r l THE BEST IN FLOOR MACHINES FILIALI 20132 MILANO Fax 02 2592779 Via Palmanova 211 a Tel 02 27207783 2564810 00155 ROMA Fax 06 22754075 Via Carlo Carrà 13 Tel 06 22754040 2275060 STABILIMENTO 50030 PIANCALDOLI FI Fax 055 817144 Loc Rombola Tel 055 8173610 Distributed by ...

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