Fimer PVS-100-TL B2 Quick Installation Manual Download

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Solar Inverter

PVS-100/120-TL “B2 Version”

Quick Installation Guide

In addition to what is explained in this quick installation guide, the safety and installation information provided in the product manual must be read and

followed. The technical documentation for the product is available at the website.

The device must be used in the manner described in the manual. If this is not the case the safety devices guaranteed by the inverter might be

ineffective.

Summary of Contents for PVS-100-TL B2

Page 1: ...guide the safety and installation information provided in the product manual must be read and followed The technical documentation for the product is available at the website The device must be used in the manner described in the manual If this is not the case the safety devices guaranteed by the inverter might be ineffective ...

Page 2: ...nstallation information provided in the product manual must be read and followed For more detailed information regarding proper installation and use of this product refer to the product manual located at www fimer com ATTENTION A The product must be used in the manner described in the document If this is not the case the safety devices guaranteed by the inverter might be ineffective ATTENTION A Al...

Page 3: ...g and transport 16 4 1 Transport and handling 16 4 2 Unpacking and checking 16 4 3 Lifting 16 5 List of supplied components 19 6 Choice of installation location 20 6 1 General recommendation on installation position 20 6 2 Tilting admittance 20 6 3 Distances 20 6 4 Installation of multiple units 21 6 5 Wireless signal environmental checks 22 7 Mounting Instructions 23 7 1 Bracket assembly 23 7 2 A...

Page 4: ...munication and control signals 39 11 1 Communication and control board 28 references 39 11 2 Connections to the communication and control board 40 11 3 Ethernet connection 40 11 4 Serial communication connection RS485 41 11 4 1 Slave mode 41 11 4 2 Master mode 41 11 5 Remote control connection 41 11 6 Multifunction Relay connection ALARM and AUX 42 11 7 Demand Response Mode 0 AS NZS 4777 2 42 12 D...

Page 5: ...rallel MPPT connection points 32 Junction screws Inverter external view 33 Multifunction relay connector ALARM 34 RS 485 120Ohm resistance switch service only 35 RS 485 120Ohm resistance switch 36 RS 485 connector RJ45 Service only 37 Remote ON OFF terminal block 38 RS 485 line terminal block 39 Ethernet connector 2 RJ45 40 Ethernet connector 1 RJ45 41 USB connector 42 SD card slot 43 CR2032 coin ...

Page 6: ...EN 6 1 1 Inverter external view 04 04 05 03 01 02 04 07 08 05 54 04 50 61 51 30 61 32 64 13 52 ...

Page 7: ... 10 PVS 100_120 TL_B2 23 63 56 23 62 11 12 Power module PVS 100 120 TL B2 PVS 100_120 TL_B2_S2 58 59 64 65 Wiring box with internal cover PVS 100 120 TL B2 PVS 100_120 TL_B2 27 60 Wiring box without internal cover PVS 100 120 TL B2 PVS 100_120 TL_B2_S2 22 31 28 21 25 17 ...

Page 8: ... 09 15 18 14 57 55 24 10 23 63 56 23 62 11 12 Power module PVS 100 120 TL B2 S2 PVS 100_120 TL_B2_S2 58 59 64 65 Wiring box with internal cover PVS 100 120 TL B2 S2 PVS 100_120 TL_B2 27 60 Wiring box without internal cover PVS 100 120 TL B2 S2 PVS 100_120 TL_B2_S2 22 31 28 21 25 17 ...

Page 9: ... 24 55 16 15 14 57 55 24 10 PVS 100_120 TL_B2 23 63 56 23 62 11 12 14 Power module PVS 100 120 TL B2 S X or Y PVS 100_120 TL_B2_S X Y 58 59 64 65 Wiring box with internal cover PVS 100 120 TL B2 S X or Y PVS 100_120 TL_B2_S X Y 27 60 Wiring box without internal cover PVS 100 120 TL B2 S X or Y PVS 100_120 TL_B2_S X Y 22 19 28 21 25 ...

Page 10: ...5 16 15 14 57 55 24 10 PVS 100_120 TL_B2 23 63 56 23 62 11 12 14 Power module PVS 100 120 TL B2 S X or Y 2 PVS 100_120 TL_B2_S X Y 2 58 59 64 65 Wiring box with internal cover PVS 100 120 TL B2 S X or Y 2 PVS 100_120 TL_B2_S X Y 2 27 60 Wiring box without internal cover PVS 100 120 TL B2 S X or Y 2 PVS 100_120 TL_B2_S X Y 2 22 19 20 28 21 25 ...

Page 11: ...EN 11 1 6 Communication board J2 X1 X2 S5 S4 J7 J1 J5 J6 1 2 1 8 7 4 3 2 34 35 42 41 40 39 38 37 33 36 43 ...

Page 12: ...Inverter wiring box model B Inverter wiring box Part Number C Inverter wiring box Serial Number D Week Year of manufacture E Main technical data WARNING NRS 097 2 1 2017 South Africa It is not intended to connect this Inverter to a network with an higher Network Impedance Reference Impedance Fault Level 0 156 1475 Total Ω I_SC A 3 9 1018 X R ratio S_SC kVA three phase ATTENTION A For connection to...

Page 13: ...rgizing of the Inverter from both DC side and AC side Positive pole and negative pole of the input voltage DC Direct and alternating currents respectively Temperature range Always use safety clothing and or personal safety devices Without isolation transformer Point of connection for grounding protection 3 Protection rating of equipment NOTE D The choice of the inverter model must be made by a qua...

Page 14: ...ands for each MPPTs 4 DC connection bus bars 1 pair for each MPPT Input current monitoring MPPT level DC SPD type II monitored DC disconnect switch AC plate with 5 individual AC cable glands 4 x M40 and 1 x M25 4 AC connection bus bars 3 Phases Neutral AC SPD type II replaceble AC disconnect switch WB SX PVS 100 TL WB SX PVS 120 TL 6 MPPTs Input with 24 quick fit connectors pairs 4 each MPPT Input...

Page 15: ...63 and 1 x M25 PVS 100 120 PRE CHARGE BOARD KIT Allow the monitoring of the inverter when DC source is not available and night time operation with restart capability PVS 100 120 GROUNDING KIT Allow to connect the negative input pole to ground NOTE D All inverter models can be equipped with PVS 100 120 GROUNDING KIT and or PVS 100 120 PRE CHARGE BOARD KIT Kits can be installed in the field by quali...

Page 16: ...otects individual components by suitable means to make their transport and subsequent handling easier Nonetheless as a rule it is necessary to turn to the experience of specialised staff to take charge of loading and unloading components The power module and the wiring box must be lifted using the 4 handles 04 or alternatively using suitable lifting equipment The means used for lifting must be sui...

Page 17: ... installation or maintenance phases ATTENTION A Pay attention to completely tight the thread of the handles or eye bolts Vertical lifting handles Horizontal lifting handles SERVICE ONLY Vertical lifting eyebolts and lifting balancer Horizontal lifting eyebolts and lifting balancer SERVICE ONLY ...

Page 18: ...of gravity wiring box 6A 6B 6C 6D 5A 5B 5C 5D 3A 3B 3C 3D 4A 4B 4C 4D 2A 2B 2C 2D 1A 1B 1C 1D ATTENTION A In case of manual lifting it s suggested to use a support plan e g a table to place the equipment during the lifiting operation to allow the change of hands position A B A B minimum free space to operate with the inverter ...

Page 19: ...nce Fault Level 0 156 1475 Total Ω I_SC A 3 9 1018 X R ratio S_SC kVA three phase South africa network standard label 1 Technical documentation 1 Available components for wiring box Standard and S2 version only Q ty MPPT input parallel bar 1 M6 screws with washer to clamp the MPPT input parallel bars 2 Available components for wiring box SX SY SX2 and SY2 version only Q ty Positive string fuses gP...

Page 20: ...l installations over 6500 2 000 meters must be assessed by FIMER Technical Sales to determine the proper datasheet derating If the GROUNDING KIT is installed the inverter must be installed in a closed electrical operating area behind the fences with access limited to qualified personnell 6 2 Tilting admittance The installation can be carried out with a maximum inclination as indicated in the figur...

Page 21: ...d in a place where there aren t risk of flooding or grass cutting evenience the bottom B and rear D only for horizontal installation minimum required free space must be 15 cm Cables bending radius Sides C minimum required free space may depends from cable type cable dimension bending radius etc this evaluation must be done by the installer during the plant design phase In any case minimum required...

Page 22: ...tored using the wireless communication channel The WLAN board of the inverter uses radio waves to transmit and receive data it is therefore important to find a new position for the router considering the different materials which the radio signal will have to pass through Material Relative signal reduction Open field 0 strength of approximately 40 meters Wood Glass From 0 to 10 Stone Plywood From ...

Page 23: ...n the inverter 7 1 Bracket assembly Assembly the two side bracket pieces together with the central bracket by sliding it as shown in the picture and paying attention to the orientation of the pieces refer to arrow and UP markings on the brackets side brackets arrow have to be turned downwards central bracket have to be turned upwards Slide the central bracket in order to match the two holes with t...

Page 24: ...ndling and installation operations shall be performed only by using the special tools and accessories provided with PVS Installation Kit that have to be ordered separately The use of these equipment are mandatory to safely install the inverter Lift the wiring box up to the bracket 03 using the handles 04 or M8 eyebolts and insert the heads of the two rear attachment pins 13 placed on the rear part...

Page 25: ...the pictures 05 A B ATTENTION A Risk of injury due to the high strength of latches 24 Use the proper protection gloves 7 3 Opening the power module box cover Using the key tool provided with the PVS installation kit content in the wiring box package open the three cover quarter cam locks 05 following the proper ways as shown in the related silkscreens on the cover 54 Open the power module cover 54...

Page 26: ...th the power module component kit tightening torque 4Nm 64 58 Connect the 6 DC interface cables 50 coming from the wiring box in the dedicated connectors of the DC interconnection board 59 CH6 CH5 CH4 CH3 CH2 CH1 CH2 CH4 50 CH6 CH5 CH4 CH3 CH2 CH1 CH2 CH1 CH4 CH3 CH6 CH5 59 Connect the interface signal cables 30 on the related interface signal connectors 65 starting from the back connector ATTENTI...

Page 27: ...AC and the DC plates The pictures below are showing some example of incorrect and proper cable routing OK OK OK NO 20 30cm Min of straight cable 20 30cm Min of straight cable 20 30cm Min of straight cable 20 30cm Min of straight cable 20 30cm Min of straight cable 20 30cm Min of straight cable Insert strain relief here Insert strain relief here Insert strain relief here Support the cables e g with...

Page 28: ...certain countries of installation The sizing of the ground cable depend on the choice of the protective earth point internal 25 or external 10 where it will be connected Protective earth point int 25 Protective earth point ext 10 Cable diameter range 10 17 mm M25 cable gland Conductor cross section 35 95 mm copper Cable lug dimensioning b a for M10 Stud a 10 5 mm min b 40 mm max for M8 Bolt a 8 4 ...

Page 29: ...e are in OFF position and check for voltage absence on the AC conductors Routing of the AC cables inside the inverter must be carried out from the right side of the inverter Depending of the version of the AC panel installed on the inverter it will be necessary to route the AC output and ground cables into different ways Single core configuration 11 default 4xM40 cable glands 62 for the N neutral ...

Page 30: ...l 10 follow the procedures described below Internal ground connection Pass the protective earth cable through the proper cable gland 23 on the AC panel Fix the protective earth cable lug to the protection earth connection point int 25 using the washers and nut pre installed on the M10 stud as shown in the following diagram 1 serrated washers 2 cable lug 3 serrated washers 4 M10 nut 1 2 3 4 25 ATTE...

Page 31: ...ter will not connect to the grid and it will provide an error state ATTENTION A The cable lugs must be installed with a tightening torque of 25Nm Re install the AC protective shield 27 by using the M5 screw previously removed with a tightening torque of 3 Nm At the end of installation check the tightness of AC cable glands 8Nm for single core AC cable gland 62 or 25Nm for multi core AC cable gland...

Page 32: ...the connection of the PV generator In order to perform safely the preliminary operations before the connection to the PV generator it is needed that the inverter is connected to the ground Checking of leakage to ground of the photovoltaic generator Measure the voltage present between positive and negative pole of each string with respect to ground If a voltage is measured between an input pole and...

Page 33: ... MPPT 1 MPPT 2 MPPT 2 31 17 ATTENTION A Negative paralleling input busbar is pre installed by factory and shall remain installed Parallel channel configuration The configuration of the input channels MPPT can be set in parallel This means that the parallel bar supplied must be installed on the parallel MPPT connection points 31 using the two M6 screws supplied with a tightening torque of 8Nm and t...

Page 34: ...per tin plated therefore if aluminum cables are used the correct coupling with the copper bars must be guaranteed by using appropriate bi metallic cable lug In order to connect the DC input cables performs the procedure as follow Open the wiring box front cover 07 Remove the internal DC Protective shield 60 PVS 100_120 TL_B2 60 Unscrew the DC cable glands 18 Introduce the cables Install the cable ...

Page 35: ...s on the negative side string fuses board 20 are already fitted while the fuses on the positive side string fuses board 19 are supplied and have to be installed PVS 100_120 TL_B2_S X Y 2 19 20 The correct sizing of the 19 positive side and 20 negative side SX2 SY2 wiring box model string fuses to be used to protect from return currents is very important because it can considerably limit the risk o...

Page 36: ...r insulating gloves class 0 Protective overglove in leather EN420 EN388 Safety shoes ATTENTION A The reverse polarity can cause severe damage Checking of leakage to ground of the photovoltaic generator Measure the voltage present between positive and negative pole of each string with respect to ground If a voltage is measured between an input pole and ground it may be that there is a low isolation...

Page 37: ...k fit connector used on the inverter ATTENTION A Using mating parts that are not compliant with the quick fit connector models on the inverter could cause serious damage to the unit and lead to invalidation of the warranty NOTE D Complete assembly instructions and specification of quick fit connectors could be found on manufacturer website 10 2 3 5 Connection of inputs ATTENTION A If any string in...

Page 38: ...EN 38 the selected MPPTs 4 MPPTs with 3 strings 2 MPPT with 4 stings Connect all the strings required by the system always checking the seal of the connectors ...

Page 39: ...rvice 120Ohm termination resistance switch FIMER service only S5 35 RS 485 line 120Ohm termination resistance switch J7 36 RS 485 connector RJ45 FIMER Service only J1 37 Remote ON OFF terminal block J6 38 RS 485 line terminal block 39 Ethernet connector 2 RJ45 40 Ethernet connector 1 RJ45 J2 41 USB connector X1 42 SD card slot X2 43 CR2032 Coin battery The RS 485 connector 36 and the signal R1 on ...

Page 40: ...used outdoors Type of plug metallic shielded RJ45 The maximum length that can reach these cables is 100 meters and it is always advisable not to let them pass by the power cords to avoid interference with data transmission Maximum inverters number connected over one single daisy chain is 40 J2 X1 X2 S5 S4 J7 J1 J5 J6 1 2 1 8 7 4 3 2 39 40 ATTENTION A For outdoor application and or in presence of a...

Page 41: ...toring can be local or remote RS485 line supports Modbus RTU SUNSPEC compliant Modbus protocol When connecting a single inverter to the monitoring system activate the communication line resistance terminal by setting the switch 35 to the ON position In case of multiple installation set the switch only on the last inverter of the chain 11 4 2 Master mode The RS485 port can either be used for connec...

Page 42: ...1 2 1 8 7 4 3 2 N C N O C N C N O C AUX ALARM 33 Different types of devices light sound etc can be connected to the relay provided they comply with the following requirements Alarm terminal block requirements Alternating current Maximum Voltage 160 Vac Maximum Current 6 A Direct current Maximum Voltage 30 Vdc Maximum Current 3 A Cable requirements Conductor cross section from 0 08 to 1 3 mm READ T...

Page 43: ...nd GFI LEDs on the LED panel 08 according to the operating status of the inverter Led Status Operating state green yellow red Firmware programming The inverter firmware is being programmed never turn off the inverter during this phase green yellow red Night mode inverter automatically switches off The inverter is in night time switch off mode input voltage less than 70 of the set start up voltage ...

Page 44: ...e versions The firmware versions of the various devices comprising the equipment are incompatible and are being updated this is an automatic operation Temperature sensor anomaly detected green yellow red Updating the firmware from SD card The equipment firmware is being updated from an SD card green yellow red Updating the firmware from SD card has failed The equipment firmware update from an SD c...

Page 45: ...erter remains fully functional you are advised to check for any firmware updates in the download area of the website www fimer com or at https registration solar fimer com instructions for registering on the website and updating the firmware are given on the user manual 13 1 Commissioning via FIMER Installer for Solar Inverters mobile APP FIMER Installer for Solar Inverters APP is available for An...

Page 46: ... on the side of the inverter When required enter the PRODUCT KEY I printed on the Communication Identification label and applied during the commissioning phase to the plant documentation as access point password Note that it s required to digit also the dash characters of the Product Key in the password field Open an internet browser recommended browser Chrome versions from v 55 Firefox versions f...

Page 47: ...g Unit leakage current protection Yes according to IEC 62109 2 DC switch rating for each MPPT not available in standard version 150A 1000V Input current monitoring MPPT level Standard S2 Output side AC Grid connection type Three phase 3W PE or 4W PE TN system Rated Output Power Pacr cosφ 1 100000 W Maximum Output Power Pacmax cosφ 1 100000 W Maximum apparent Output power Smax 100000 VA Rated grid ...

Page 48: ... VDE AR N 4110 VDE AR N 4120 VDE V 0 126 1 1 VFR 2019 UTE C15 712 1 Taiwan Accessories Assembly accessories PVS Installation Kit AC Plate Single Core Cables Plate with 5 individual AC cable glands 4 x M40 Ø 19 28mm 1 x M25 Ø 10 17mm AC Plate Multi Core Cables Plate with 2 individual AC cable glands 1 x M63 Ø 37 53mm 1 x M25 Ø 10 17mm PVS 100 120 PRE CHARGE BOARD KIT Allow the monitoring of the inv...

Page 49: ...rsion 50A 1000V Fuse rating 20A 1000V 3 Input current monitoring Single string level 24ch SX2 SY2 models MPPT level SX SY models Output side AC Grid connection type Three phase 3W PE or 4W PE TN system Rated Output Power Pacr cosφ 1 100000 W Maximum Output Power Pacmax cosφ 1 100000 W Maximum apparent Output power Smax 100000 VA Rated grid Voltage Vacr 400 V Grid voltage range 320 480 V 4 Maximum ...

Page 50: ...ore Cables Plate with 2 individual AC cable glands 1 x M63 Ø 37 53mm 1 x M25 Ø 10 17mm PVS 100 120 PRE CHARGE BOARD KIT Allow the monitoring of the inverter when DC source is not available and night time operation with restart capability 10 PVS 100 120 GROUNDING KIT 9 Allow to connect the negative input pole to ground 7 1 Maximum number of opening 5 under overloading 2 Please refer to the document...

Page 51: ...eakage current protection Yes according to IEC 62109 2 DC switch rating for each MPPT not available in standard version 150A 1000V Input current monitoring MPPT level Standard S2 Output side AC Grid connection type Three phase 3W PE or 4W PE TN system Rated Output Power Pacr cosφ 1 120000 W Maximum Output Power Pacmax cosφ 1 120000 W Maximum apparent Output power Smax 120000 VA Rated grid Voltage ...

Page 52: ...120 VDE V 0 126 1 1 VFR 2019 UTE C15 712 1 Taiwan Accessories Assembly accessories PVS Installation Kit AC Plate Single Core Cables Plate with 5 individual AC cable glands 4 x M40 Ø 19 28mm 1 x M25 Ø 10 17mm AC Plate Multi Core Cables Plate with 2 individual AC cable glands 1 x M63 Ø 37 53mm 1 x M25 Ø 10 17mm PVS 100 120 PRE CHARGE BOARD KIT Allow the monitoring of the inverter when DC source is n...

Page 53: ...PT not available in standard version 50A 1000V Fuse rating 20A 1000V 3 Input current monitoring Single string level 24ch SX2 SY2 models MPPT level SX SY models Output side AC Grid connection type Three phase 3W PE or 4W PE TN system Rated Output Power Pacr cosφ 1 120000 W Maximum Output Power Pacmax cosφ 1 120000 W Maximum apparent Output power Smax 120000 VA Rated grid Voltage Vacr 480 V Grid vol...

Page 54: ...ulti Core Cables Plate with 2 individual AC cable glands 1 x M63 Ø 37 53mm 1 x M25 Ø 10 17mm PVS 100 120 PRE CHARGE BOARD KIT Allow the monitoring of the inverter when DC source is not available and night time operation with restart capability 10 PVS 100 120 GROUNDING KIT 9 Allow to connect the negative input pole to ground 7 1 Maximum number of opening 5 under overloading 2 Please refer to the do...

Page 55: ...ive earth point ext 10 M8 bolt 15 2 Nm Junction screws 32 10 Nm Side bracket screws 5 Nm R S T cables nuts on to the AC interconnection board 58 8 Nm Interface protective earth point M5 nut 36 4 Nm DC protective shield M5 screws 60 3 Nm AC protective shield M5 screw 27 3 Nm Communication connector counterparts 33 37 38 0 25 Nm 14 6 Cable gland clamping range Component mm Single core AC cable gland...

Page 56: ...ise au rebut appropriée de ce produit vous contribuez à sa réutilisation et à son recyclage tout en protégeant notre environnement PORTUGUÊS NEDERLASNDS SVENSKA DANSK SUOMI O símbolo do contentor com uma cruz sobreposta identifica equipamentos elétricos e eletrónicos EEE colocados no mercado após 13 de agosto de 2005 que devem ser recolhidos separadamente de acordo com a Diretiva 2012 19 UE do Par...

Page 57: ... škoduje okolju in zdravju ljudi Z ustreznim odlaganjem tega izdelka prispevate k njegovi ponovni uporabi recikliranju in zaščiti okolja LIETUVIŲ EESTI LATVIEŠU BOSANSKI MAGYAR Perbrauktos šiukšlių dėžės su ratukais simbolis reiškia kad vadovaujantis Europos parlamento direktyva 2012 19 ES ir Tarybos direktyva dėl elektros ir elektroninės įrangos atliekų WEEE elektrinė ir elektroninė įranga EEE pa...

Page 58: ...ormation in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of FIMER Copyright 2020 FIMER All rights reserved For more information please contact your local FIMER representative or visit fimer ...

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