Fervi 275 Original Instruction Download

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OPERATION AND

MAINTENANCE MANUAL

Mitre saw with table stand

Art. 0275

ORIGINAL INSTRUCTIONS

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Summary of Contents for 275

Page 1: ...OPERATION AND MAINTENANCE MANUAL Mitre saw with table stand Art 0275 ORIGINAL INSTRUCTIONS fervi com ...

Page 2: ... machine must have all the necessary information and instruction and should be given adequate training in relation to safety regarding a Conditions of use for the equipment b Foreseeable abnormal situations pursuant to Article 73 of Legislative Decree 81 08 We guarantee the Machine complies with the specifications and technical instructions described in the Manual on the date of issuance and liste...

Page 3: ...button 16 5 3 Locking the head 17 5 4 Adjustment knobs 19 6 MACHINE SAFETY DEVICES 21 6 1 Electrical safety devices 21 6 2 Mechanical risk safety devices 21 6 3 Personal Protective Equipment PPE 23 7 IMPROPER USE AND HAZARDS 24 8 TRANSPORT AND LIFTING 24 9 ASSEMBLY AND COMMISSIONING 25 9 1 Unpacking instructions 25 9 2 Positioning and fixing on the bench 25 9 3 Anti overturn stabilizers 26 9 4 Con...

Page 4: ...1 10 3 Use in Bench saw mode 32 11 MAINTENANCE 35 11 1 Accessories 35 11 2 Ordinary maintenance 35 11 3 Replacing the blade 36 12 WAREHOUSE STORAGE 38 13 DISPOSAL OF PARTS AND MATERIALS 38 14 FAULT FINDING 38 15 WIRING PLAN 39 16 EXPLODED VIEW AND SPARE PARTS 39 fervi com ...

Page 5: ...erefore read this technical document carefully know which protections and safety devices are available on the machines their location and how they work It is the responsibility of the buyer to ensure that users are properly trained that they are aware of all the information and instructions in this document and that they are aware of the potential risks that exist while working with the Mitre saw ...

Page 6: ... in order to acquire the necessary knowledge In other words durability and performance are strictly dependent on how it is used Follow the instructions contained herein in addition to the general precautions to be observed while working Even if the operator is already familiar with the use of lifting equipment it is necessary to Acquire full knowledge of the lifting platform Read this manual caref...

Page 7: ...irements for the prevention of the accidents reported in various parts of this manual Risks related to Using the Machine Every person who is responsible for the use and maintenance of the machine should have first read the instruction manual particularly the chapter on safety information It is recommended that the plant safety manager get written confirmation of the above Risks associated with usi...

Page 8: ...gned Only use the machine in the manner in which it was intended as described in this instruction manual In particular do not use the mitre saw to cut material other than wood 12 Before starting work inspect the piece and remove any foreign material 13 Remain balanced whilst working 14 Work areas must be well lit 15 Always wear eye protection and protective gloves while working If dust is produced...

Page 9: ...al noises or feels something strange immediately stop the machine Then carry out an inspection and if necessary perform any repairs as required 1 Ensure supply voltage complies with the label and technical specifications 230 V 50 Hz Never use any other type of power supply 2 It is necessary to use a device for the automatic interruption of the electric power supply which is to be coordinated with ...

Page 10: ...st thing to do when starting work is to check the presence and integrity of the protections and the operation of the safety devices If any defect is encountered do not use the Mitre saw with table Even more so it is strictly forbidden to modify or remove guards safety devices labels and indication signs fervi com ...

Page 11: ... the disc m s 56 Cutting capacity 0 90 mm HxL 100 x 170 Cutting capacity 45 90 mm HxL 100 x 118 Cutting capacity 0 45 mm HxL 67 x 170 Cutting capacity 45 45 mm HxL 62 x 118 Upper cutting capacity mm 57 Dimensions in open position mm 575 x 700 x 730 Weight kg 26 Acoustic power level LwA dB A 105 Acoustic pressure level at operator s workstation LpA dB A 94 Vibration transmitted to the hand arm syst...

Page 12: ...pter 10 of this manual to view the operating modes of the machine in detail It mainly consists of the following parts the fixed base with clamp for locking the workpiece the electric motor and the circular blade disc mounted on the cutting unit of the machine the handle for manual operation the support table for using the circular bench saw For a detailed view of the various parts of the machine r...

Page 13: ...r knob 2 Closure unhooking lever 9 Supports 3 Buttons for bench saw 10 Workpiece clamping adjustment device 4 Mitre saw operating lever 11 Head inclination locking lever 5 Disc saw 12 Fixed guard on the blade 6 Automatic adjustable guard 13 Table adjustment device 7 Stabilizers 14 Upper fixed guard 4 5 9 8 11 3 2 13 14 1 10 7 6 12 fervi com ...

Page 14: ...CESSORIES Page 14 of 44 4 2 Plates and pictograms The identification plate shown below is attached to the machine Figure 2 Identification Plate The machine has the following warning and attention pictograms fervi com ...

Page 15: ... UTILIZZARE LA MACCHINA NON AVVICINARE LE MANI ALL UTENSILE IN MOVIMENTO NON AFFERRARE L UTENSILE CON LE MANI PER ARRESTARLO NON REGOLARE LA MACCHINA MENTRE è IN FUNZIONE INDOSSARE SEMPRE IDONEE PROTEZIONI QUALI OCCHIALI E MASCHERINE QUALORA VENGA PRODOTTA POLVERE SCOLLEGARE LA MACCHINA DALL ALIMENTAZIONE ELETTRICA IN CASO DI RIPARAZIONI O REGOLAZIONI NON INDOOSSARE INDUMENTI SVOLAZZANTI GIOIELLI ...

Page 16: ...on the control handle 18 sustained action switch located inside the handle Figure 4 Start button Cutting hazard It is absolutely forbidden to by pass the safety feature constituted by the sustained action command by locking the button in the ON position NOTE Given the operator s workstation and the reduced overall size of the machine the sustained action start button is also an emergency stop swit...

Page 17: ...s resting extracting it backwards Note When the hook is fully open and the head is free it pops up due to the spring on its underside Do NOT operate with your hands or head in the trajectory of the released head but stand to the side Figure 5 Opening the head locking hook Removal of parts and components All parts removed from the machine should ALWAYS be stored in a safe place to prevent them from...

Page 18: ...ch saw mode it is necessary to lock the head in the closed position To do this it is necessary to install the fixed protection device under the blade which also has the function of pushing the safety pin and allowing the closure of the hook 20 of the head itself Figure 7 Lower protection device in position fervi com ...

Page 19: ...nd the machine anticlockwise and then grasp the work table with both hands and tilt the head by reading the angle on the graduated scale located under the support Figure 9 Inclination of the head In bench saw mode it is possible to adjust the depth of the cut by raising or lowering the worktable To do this it is necessary to loosen the screws 23 located to the right of the handle under the table a...

Page 20: ...the right and the left part of the support guide square mitre saw mode there is a slot for the workpiece clamp This clamp has a screw 26 for locking onto the guide and a screw 27 to tighten the pieces in position during cutting Figure 11 Workpiece clamp 23 24 25 23 26 27 fervi com ...

Page 21: ...nding instructions or if you have any doubts about grounding the machine 6 2 Mechanical risk safety devices PROTECTIVE DISC CASING The safety guards on the cutting disc are constituted by fixed casing and movable casing as shown in Figure 12 in mitre saw mode They have the task of preventing parts of the operator s body particularly hands and or fingers from coming into direct contact with the dis...

Page 22: ...g it so as to push the safety pin and close the hook see p 5 3 and Figure 7 In this position with the table horizontal it is possible to remove the fixed protection Figure 13 but the movable guard remains and in a position which is adjusted automatically during cutting Figure 14 Upper movable guard Safety accessory When using the machine in bench saw mode it may be necessary to use the workpiece p...

Page 23: ...e pusher accessory 6 3 Personal Protective Equipment PPE Use of PPE ALWAYS use appropriate personal protective equipment PPE such as Gloves Goggles or face shields Overalls or aprons Safety shoes Ear protection devices ear muffs ear plugs etc PROTECTIVE GLOVES PROTECT YOUR EYES PROTECTIVE SCREEN PROTECTIVE CLOTHINGI PROTECTIVE SHOES PROTECT YOUR HEARING Figure 17 Personal Protective Equipment ferv...

Page 24: ...rating this machine if you are not psychophysically fit Using the machine without due care Using the machine without the use of appropriate personal protective equipment such as shoes and safety gloves goggles or shields earmuffs etc Using the machine outdoors and in adverse weather conditions Using the machine in explosive atmospheres Using the machine in inadequate light Letting the machine come...

Page 25: ...packing the machine is in perfect condition The manufacturer is not liable for any defects or missing parts five days after delivery Standard packaging The packing materials plastic bags polystyrene cardboard etc must not be left within reach of children as a source of potential danger Respect the environment Dispose of the packaging in accordance with current legislation 9 2 Positioning and fixin...

Page 26: ...e and vibration 9 3 Anti overturn stabilizers At the sides of the machine there are anti overturn stabilizers these are attached to the machine by means of screws placed at the rear of the machine Figure 19 Extension of the stabilizers 9 4 Connecting the suction system The machine can be connected to a dust suction device The suction device must be pull a current of air with a minimum speed of 20 ...

Page 27: ...he start button and make sure that the direction of rotation of the blade is as indicated by the arrow on the protective casing 3 Before starting the cutting operation check the saw as follows let it spin freely for at least 1 minute with the protections in place without the presence of staff During the test run no operator and no other person should be within range of the machine fervi com ...

Page 28: ...ed to the workbench to prevent unwanted movement or loss of stability Wear appropriate personal protective equipment PPE As anticipated the Mitre saw with table stand Art 0275 can perform vertical cuts inclined at 45 to the vertical and angled between 45 and 45 by rotating the support base 10 2Use of the mitre saw Cutting from the top Cutting hazard Make sure the machine is in the correct configur...

Page 29: ... Grasp the handle push the lock button ref 17 in Figure 3 and press the start switch and wait until the disc has reached its nominal speed of rotation 4 Lower the disc towards the workpiece in this way the lower casing opens automatically with the pushing of the hand 5 Cut as required without slowing down the motor At the end of the cut lift the disc the protection device will cover it automatical...

Page 30: ...n the graduated scale 3 Repeat the steps from 1 to 6 as described in paragraph 10 2 1 Figure 23 Adjusting the cutting angle 10 2 3 Making inclined cuts Cutting capacity The maximum cutting thickness is 67 x 170 mm 1 Rotate the lever positioned at the back of the machine 22 2 Grasp the motor blade unit with both hands and tilt it in the desired direction This will make it possible to tilt the saw t...

Page 31: ... to 6 as described in paragraph 10 2 1 10 2 4 Inclined and angled cuts Cutting capacity The maximum cutting thickness is 62 x 118 mm The machine can be used with the dual inclination of the rotated turntable and with the inclined blade To do this follow the instructions given in paragraphs 10 2 2 and 10 2 3 22 fervi com ...

Page 32: ... the way down and lock it in the closed position To do this it is necessary to position the movable guard under the blade lower the head and then press the safety bracket and move the hook forward as described on page 17 and in Figure 7 Figure 25 Close up of the hook At this point the Mitre saw with table stand is in Bench saw mode Figure 26 Closed Machine Cutting hazard Make sure the machine is i...

Page 33: ...ated scale which allows the distance from the blade to be checked and to adjust the distance of the guide Figure 28 The 0 position on the graduated scale 1 Wait until the blade reaches its maximum speed before starting the cut 2 Feed the saw pushing the piece slowly in the direction of the blade and being very careful Use the adjustable square as a lateral guide Figure 29 Use of saw The upper guar...

Page 34: ...y cover the blade 4 At the end of the work turn off the saw pressing the red button on the right side of the machine Figure 31 Stopping the saw Cutting hazard After releasing the switch the disc will continue to rotate by inertia Do not put body parts like hands and or fingers near the moving blade fervi com ...

Page 35: ...re supplied such as 1 a hex key for the blade fastening screw 2 a workpiece pusher bar 3 stabilizing brackets 11 2Ordinary maintenance ROUTINE AT THE END OF EACH PROCESSING Regularly clean and take care of the machine to guarantee proper efficiency and a long working life Use a compressor to blow off chips sawdust and dust that has accumulated on the floor of the machine and on the workbench at th...

Page 36: ...utter Figure 32 Fixed and moveable guards 2 Loosen the screws 23 and the ring nut 24 that hold the table in place and remove them from the machine Figure 33 Removing the table 3 Unhook the blade opening the lock 20 and move it into a vertical position 4 Lock the shaft movement of the blade using the lever to the right of the machine pull the lever and at the same time turn the blade by hand until ...

Page 37: ...c with both hands to remove it from the shaft 8 Clean the inner and outer flanges 9 Insert the new disc taking care to verify the direction of rotation as indicated by the arrow on the fixed casing and on the blade 10 To close the machine follow the instructions in reverse Replacing the blade When replacing the disc fit one with the same dimensions Do not use reducers adapters on the shaft Do not ...

Page 38: ...ies which are authorised for their disposal in accordance with the requirements of law Respect the Environment Dispose of tailings shavings sawdust etc in compliance with current legislation 14 FAULT FINDING PROBLEM PROBABLE CAUSE SOLUTION Noisy operation A Damaged bearings B Bearings not lubricated C Disc friction A Contact Customer Service B Lubricate C Remove replace the disc and check sliding ...

Page 39: ...IES Page 39 of 44 15 WIRING PLAN 16 EXPLODED VIEW AND SPARE PARTS Always clearly indicate the symbol and the serial number of the machine the code number of the parts number of parts exact address of your company fervi com ...

Page 40: ...MACHINES AND ACCESSORIES Page 40 of 44 fervi com ...

Page 41: ...ate 0275 013 Guide bar 0275 046 Screw M5x12 0275 014 Lever 0275 047 Plate 0275 015 Switch 0275 048 Pin 0275 016 Switch box cover 0275 049 Nut M5 0275 017 Fork 0275 050 Blade guard 0275 018 Screw M4x10 0275 051 Cable bushing 0275 019 Switch box support 0275 052 Washer Ø 8 0275 020 Washer 0275 053 Nut M8 0275 021 Screw M4x25 0275 054 Lever 0275 022 Screw M4x8 0275 055 Spring 0275 023 Fastening brack...

Page 42: ...275 079 Steel bracket 0275 112 Cable bushing 0275 080 Washer Ø 5 0275 113 Screw M6x12 0275 081 Screw M5x8 0275 114 Nut M6 0275 082 Plain bearing 0275 115 Handle 0275 083 Screw M6x10 0275 116 Switch 0275 084 Grooved plate 0275 117 Switch 0275 085 Rail 0275 118 Nut M5 0275 086 Screw M6x16 0275 119 Condenser 0275 087 Washer Ø 8 0275 120 Motor cable 0275 088 Screw M8x25 0275 121 Buttons box 0275 089 W...

Page 43: ...9 Table height adjustment bar 0275 147 Belt 0275 180 Block ring nut 0275 148 Screw ST3 9x12 0275 181 Screw M6x10 0275 149 Washer Ø 4 0275 182 Table 0275 150 Pressure bracket 0275 183 Ruler 0275 151 Hook 0275 184 Graduated scale 0275 152 Button 0275 185 Dividing cutter 0275 153 Spring 0275 186 Left upper guard 0275 154 Motor block 0275 187 Right upper guard 0275 155 Washer 0275 188 Screw ST3x10 027...

Page 44: ...t No Description Part No Description 0275 199 Front cover 0275 204 Piece press plate 0275 200 Piece guide 0275 205 Screw M5 0275 201 Closing cover 0275 206 Adjustment bar 0275 202 Clamp knob 0275 207 Screw M6x16 0275 203 Clamp bracket fervi com ...

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