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WITH LUX LINER

HELMET OPERATOR’S MANUAL 

© OPS-CORE 2016  06-05-170 REV. B

*Showing FAST Ballistic High Cut  
   with Lux Liner and Worm-Dial.

Summary of Contents for H-NAPE CHINSTRAP

Page 1: ...WITH LUX LINER HELMET OPERATOR S MANUAL OPS CORE 2016 06 05 170 REV B Showing FAST Ballistic High Cut with Lux Liner and Worm Dial ...

Page 2: ...ptimal comfort ALL HELMET VERSIONS INCLUDE ADDITIONAL PADS Also Included 1 Thin x2 Pad 1 Thin x4 Pad 1 Impact Liner 1 H Nape Chinstrap 2 Thick x4 Pads 2 Thin x2 Pads 5 Thick x2 Pads S M KIT INCLUDES M L L XL KIT INCLUDES 1 Impact Liner 1 H Nape Chinstrap 1 Thick x5 Pad 2 Thin x2 Pads 5 Thick x2 Pads 1 Thick x4 Pad 1 Impact Liner 1 Worm Dial Fitband 1 Thick x4 Pad w Tabs 2 Thin x2 Pads 5 Thick x2 P...

Page 3: ...TES MAINTENANCE SCHEDULE REPLACEMENT KITS REPLACEMENT WORM DIAL FITBAND COMFORT PADS REPLACEMENT CHINSTRAP LUX LINER REPLACEMENT EXTERIOR VELCRO REPLACEMENT VAS SHROUD REPLACEMENT FAST SIDE RAILS ACCESSORY INTEGRATION COUNTERWEIGHT HELMET COVER VAS SHROUD FAST SIDE RAILS ARCs EXTERIOR VELCRO SIDE COVERS GUNSIGHT MANDIBLE COMMs HEADSET ...

Page 4: ... FAST Side Rail ARC Note LED Left Eye Dominant Lux Liner Showing Worm Dial Version WORM DIAL FITBAND Impact Liner H NAPE CHINSTRAP PAD CONFIGURATION 1 2 3 4 5 Top Pads x4 or x5 Front Pad Row Quantity Depends on Lux Liner Size Rear Pad Side Pad Side Pad 1 2 3 4 5 Top Pads x4 or x5 Front Pad Row Quantity Depends on Lux Liner Size Rear Pad Side Pad 4 ...

Page 5: ... 5 27 5 CUSTOM FIT COMBINATIONS Your FAST Helmet can be custom fit with an alternate chinstrap size upon ordering or a replacement chinstrap can be purchased separately CHINSTRAP SIZING GUIDE Since people have different shaped heads helmet size the size of the top of your head is not always proportional to the chinstrap size the size of your face H Nape chinstrap is one size fits all 1 3 1 4 1 5 1...

Page 6: ...top pads or try using the Additional Pads provided in different combinations see step two Additional Pads for more detail 1 2 3 4 5 Top Pads 1 2 3 4 5 Top Pads ADJUST THE TOP PADS Put the helmet on All Lux Liner Pads come pre installed in the helmet Worm Dial Fitband Users Turn the Worm Dial to loosen the Fitband so that all of the helmet weight is resting on top of your head With the Fitband loos...

Page 7: ... as shown TIGHTEN FRONT STRAPS With both hands pull the two Front Head Loc Sliders on the webbing straps that come from the front temples of the helmet toward your chin until snug ADJUST WORM DIAL Turn the Worm Dial Adjustment to tighten the fitband until it is comfortably snug TIGHTEN BACK STRAPS With both hands pull the two Rear Head Loc Sliders on the lower webbing straps toward your chin until...

Page 8: ... front straps by pulling the Head Loc Sliders toward your chin This is easiest when holding either side of the slider with your thumb and middle finger while using your index finger in the top recess ADJUST NAPE PAD Position comfortably as low as possible on the back of your head Pull Head Loc Slider with your right hand TIGHTEN BACK STRAPS With both hands pull the two Rear Head Loc Sliders on the...

Page 9: ...The Ops Core VAS Shroud FAST Side Rails ARCs and Exterior Velcro These three components provide convenient and secure ways to quickly attach and detach various accessories to different positions and allow for personalized customization RECOMMENDED CONFIGURATIONS There are numerous accessories that can be attached to your FAST Helmet to be used in a variety of situations Below are some recommended ...

Page 10: ...et Note Adding weight to helmet increases risk of neck strain and injury Only add counterweight when absolutely necessary to balance loads on front of helmet COUNTERWEIGHT KIT The Counterweight Kit Includes 1 Counterweight Pack with 5 Lead Weights and 2 24mm Screws HELMET COVER The Helmet Cover protects the shell outer surface while still providing the functionalities of the FAST platform Open Vie...

Page 11: ...20010 NOROTOS AKA2 1840010 WILCOX L4 G21M 28300G21M WILCOX L4 G25 28300G25 WILCOX L4 G29M 28300G29M WILCOX L4 G01 56500G01 WILCOX L4 G02 56500G02 NVG STYLE VAS SHROUD The VAS Shroud provides a front mounting option for video cameras visors illuminators and night vision goggles NVG s PULL TEST Before attaching any NVG s to the mount give it a sturdy tug in all directions to ensure it is properly se...

Page 12: ...IDE RAILS ARCs 4 Position FAST Side Rails ARCs are mounted to the sides of the helmet to allow for quick yet secure donning or doffing of various headborne accessories ARC ADAPTERS The three adapters shown on this FAST Side Rail are commonly used for attaching accessories to the FAST Helmets Picatinny Adapter A O2 Single Strap Kit B and 36mm Goggle Swivel Clip Kit C Top Rail can accommodate Picati...

Page 13: ...o secure it into place Simply remove the device by pulling it away from the looped Velcro Note Additional hook Velcro not included Top Exterior Velcro Identity Patch Additional Velcro IR Strobe EXTERIOR VELCRO Exterior loop Velcro is attached at the top sides and rear of the FAST Helmet The loop Velcro allows for easy mounting of accessories 13 TOP VIEW REAR VIEW Rear Exterior Velcro Counterweight...

Page 14: ...le attach to the FAST Side Rails Attachment is tool less and takes less than a minute Follow the Up Armor Side Cover instructions below for attaching Mandible SLIDE FRONT SHOE IN PLACE Slide the Front Shoe of the Side Cover into the front of the top FAST Side Rail ARC as shown LOCK SIDE COVERS IN PLACE Snap the back of the Side Cover into the rear FAST Side Rail ARC and turn the Cam Loc Handle dow...

Page 15: ... time sliding them toward the sides of the helmet Reattach the Front 4 or 5 Row Pad COMMs HEADSET The Lux Liner system is compatible with a variety of COMMs headsets and hearing protection devices Instructions for use with headband style COMMs is below Impact Liner Front of Fitband DETACH FITBAND Remove the 4 or 5 Row Front Pad from the Fitband the front row pad is held onto the Fitband with small...

Page 16: ...ts if damaged worn out as needed RECOMMENDED MAINTENANCE ALL USERS Clean the helmet with a mild detergent and water Check that the chinstrap screws are tight using a flathead screwdriver Clean the Velcro for dust and dirt by using air pressure Visually check the Shroud and FAST Side Rails for signs of breakage Visually check the Lux Liner s Impact Liner for signs of breakage Check that the Worm Di...

Page 17: ...Cs Lux Liner Kit Worm Dial Lux Liner Kit H Nape Chinstrap Front EPP Pad Worm Dial Fitband Chinstrap Hardware or H Nape Chinstrap Hardware Worm Dial Fitband Comfort Pads VAS Shroud Kit Bungees Kit Repaint Helmet Shell REPLACEMENT KITS 17 ...

Page 18: ... the fitband A fitband with all comfort pads removed should look like the image below COMFORT PAD INSTALLATION Attach the new comfort pads based on the instructions that came with the Replacement Fitband Comfort Pads Installation Instructions manual Nape Comfort Pad Left Side Comfort Pad Velcro Circles Attach to Impact Liner Right Side Comfort Pad Note H Nape Chinstrap users can disregard this pag...

Page 19: ...tband away from the Impact Liner or you may break the Key Slots REMOVE LUX LINER PADS Remove all Lux Liner Pads from the Lux Liner s Impact Liner Pads are attached to the Lux Liner by Velcro Circles Front row 4x or 5x pad for Worm Dial version is held onto the Fitband by Velcro Circles and Tabs It can be easily removed by peeling away from the Impact Liner H Nape Chinstrap version can be easily re...

Page 20: ...et above 70oc or helmet will be seriously damaged Using your fingers carefully peel the Velcro away from the helmet shell DO NOT BRISKLY RIP THE VELCRO OFF Continue this process by slowly pulling it back until all Velcro is removed CLEAN THE HELMET SHELL To remove excess adhesive from old Velcro and to ensure optimal adhesion of new Velcro gently rub affected areas with a clean towel and Isopropyl...

Page 21: ...met PAD REMOVAL Before replacing the VAS Shroud the Lux Liner s Front Row Pad must be removed along with the first top pad as shown If your helmet has a Worm Dial Fitband the fitband must first be detached from the Impact Liner See page 19 step 2 for fitband detachment instructions Replacement kit includes 1 Vas Shroud 3 Screws and 3 T nuts REPLACEMENT VAS SHROUD 21 Remove the old Shroud Align the...

Page 22: ...AST Side Rails with the existing Chinstrap Holes on your FAST helmet Loosely assemble the FAST Side Rails Helmet Chinstrap Anchors and new hardware by following the diagram below Repeat for opposite side of helmet Once all components are loosely assembled finish by using a screwdriver to tighten the two front screws Leave rear screws loose before executing instructions on pages 6 7 22 REPLACEMENT ...

Page 23: ...Purchaser specifically understands and agrees that under no circumstances will Ops Core be liable to Purchaser for economic special incidental or consequential damages or losses of any kind whatsoever including but not limited to loss of anticipated profits and any other loss caused by reason of non operation of the goods This exclusion is applicable to claims for breach of warranty tortious condu...

Page 24: ...MADE IN USA OPERATOR NOTES ...

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