JL501
FROM MACHINE: 3042247TRANSLATION OF THE INSTRUCTION MANUALE-EN-060318-ER03011030
OPERATION, MAINTENANCE AND SPARE PARTS MANUAL
READ THIS OPERATION AND MAINTENANCE MANUAL
CAREFULLY BEFORE USING THE MACHINE.
SKIDDING WINCH
Page 1: ...CHINE 3042247 TRANSLATION OF THE INSTRUCTION MANUAL E EN 060318 ER 03011030 OPERATION MAINTENANCE AND SPARE PARTS MANUAL READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY BEFORE USING THE MACHINE S...
Page 2: ...JL 501 2...
Page 3: ...TS AND ACCESSORIES 14 TECHNICAL SPECIFICATION 15 MOUNTING 16 PRE OPERATION CHECKS 17 CONTROLS 19 OPERATION 19 PRE OPERATION CHECKS 20 WINCHING 21 SKIDDING 21 WORKING IN ROUGH TERRAIN 22 IF YOU GET STU...
Page 4: ...ation Skidding winch Machine type JL501 Machine series number Herewith we declare that the machine brought into circulation conforms with the pertinent requirements of the Machinery Directive 2006 42...
Page 5: ...ith automatically switched on band brake There are also two different type of control systems in FARMI winches 1 Manual control where two ropes are used by operator to control the unit or 2 electro hy...
Page 6: ...30 days after the receipt of the product to get full product warranty and additional information on your product If it is not possible for you to register via internet please register as follows Compl...
Page 7: ...an untrained person s improper actions alterations made without the manufacturer s permission Written authorization must be requested from the manufacturer for any alterations to the machine STARTING...
Page 8: ...r altered Never start up or use the machine without all the safety devices and protectors in place Also check the universal joint s safety equipment and joins Never insert any body part into the machi...
Page 9: ...the manufacturer Check particularly that the pressure classes of the hoses and connectors are suitable to the operating pressure levels 5 Check that all safety devices such as pressure relief valves...
Page 10: ...he space bet ween a load attached to the wire cable and the winch Check that all bystanders are at a safe distance of at least 15 meters whenever the machine is running Place warning signs on approach...
Page 11: ...owing plates and labels must be correctly attached to the machine Missing safety plates labels must be replaced immediately STICKERS AND PLATES 1 Machine plate JL501 41011960 2 Note See manual for ope...
Page 12: ...g Watch out for a breaking cable Always use the protective screen 4 Nr 41014730 Note Before doing maintenance work turn off the motor remove the ignition key and disengage the P T O Accident danger Ke...
Page 13: ...angles exceeding 30 degrees Crushing danger Do not stand in front of the winch when working Stand on the side at a distance of at least 6 ft from the winch Crushing danger Do not winch downhill 6 Maxi...
Page 14: ...ORIES Pulley Lower diverting pulley Cable optional Upper diverting pulley Drive shaft Clutch engagement lever Latch rope Control rope Cable drum Finger protection Dozer blade Drum locking latch Access...
Page 15: ...y Ultimate strength of the cable 1 96 kN mm2 55 m of 11 mm 180 ft of 7 16 cable compacted Winching speed 350 rpm 540 rpm 0 3 0 9 m s 1 3 ft s 0 5 1 4 m s 1 6 4 6 ft s Weight without cable 250 kg 552lb...
Page 16: ...transmission is obtained through universal shaft from tractor ASSEMBLY OF THE PTO SHAFT If the PTO shaft is too long it may get pressed when the three point hitch is lifted up This may cause damage to...
Page 17: ...CABLE HAS TO BE LOADED HEAVILY WHEN WINCHING THE CABLE BACK ON THE DRUM Fig 3 Fastening the cable Do not use longer cable than needed With correct length you achieve good pulling strength and proper w...
Page 18: ...nd the shield chains are closed the skidding winch outriggers are lifted up DISCONNECTING THE SKIDDING WINCH FROM THE TRACTOR 1 Lower down the skidding winch outriggers and lock them with the lock pin...
Page 19: ...hat the winching trail is clear and that the tractor s parking brake is on Do not run the tractor at a high idle when winching Maximum P T O speed is 540 rpm Ensure that the logs can be drawn freely B...
Page 20: ...ower diverting pulley is to lower the pulling point This enables larger loads to be skid ded out For skidding out the load the cable is transferred to the lower diverting pulley Several logs can be ho...
Page 21: ...ft from the winch Use the upper snatchblock when winching 3 Operate the clutch firmly Avoid sliding the clutch to avoid warming of the clutch Stop winching by letting go of the control rope for the l...
Page 22: ...to firm ground Winch in the load 2 If you cannot move the tractor release the load and winch the tractor out When winching the tractor out always run the cable under the lower pulley Fig 14 Winching t...
Page 23: ...not with oil after every 50 working hours with spray type hardening chain grease Wipe off the excessive grease Fig 15 P T O shaft lubrication CLUTCH ADJUSTMENT 1 Loosen the nuts A and B at both ends o...
Page 24: ...the adjust ment bolt See fig 18 To decrease the braking effect loosen the adjustment bolt Fig 18 Drum brake adjustment REMOVING THE WINCH MECHANISM The whole winch mechanism can be removed in one piec...
Page 25: ...s drilled on the other side fig 20 Two studs on the back of the front plate will fit into these holes later on when the winch is assembled 3 Place one clutch engagement half without the handle so that...
Page 26: ...ng is incorrect Check the aligment of the chain Check possible damages Adjust the roller chain change if neces sary See chapter Adjusting the roller chain Rattling sound Roller chain too tight some pa...
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Page 28: ...JL 501 28 2 2 1 2 4 2 3 2 2 2 5 15 14 1 7 6 5 4 8 16 12 11 10 9 3 3 1 3 4 3 6 3 5 3 3 3 2 13 8 13 13 1 13 9 13 6 13 5 13 4 13 3 13 2 13 7 03032182 FRAME...
Page 29: ...ard 1 4 42721050 Snatch block 1 5 02721611 Clutch rope 1 6 02721629 Latch rope 1 7 52060050 Screw M6X40 DIN933 88ZN 1 8 52117066 Lock nut M6 DIN985 8ZN 1 9 52842143 Cotter 5X105 1 10 52842150 Ring spl...
Page 30: ...11 13 10 9 19 18 17 16 15 14 12 37 32 50 13 8 6 5 2 20 21 29 27 26 23 22 31 40 39 38 36 35 41 44 42 5 19 18 41 1 4 3 30 28 25 24 33 49 46 45 43 29 30 42 40 9 19 48 5 4 1 4 3 4 2 43 39 41 51 7 47 03010...
Page 31: ...brake complet 1 11 43011290 Drum brake 1 12 43011240 Roller 1 13 43190860 Bushing 2 14 43010222 Axle 1 15 52813094 Split pin 4X25 DIN94 ZN 1 16 42723197 Friction piece 1 17 52060258 Screw M10X40 DIN9...
Page 32: ...11 13 10 9 19 18 17 16 15 14 12 37 32 50 13 8 6 5 2 20 21 29 27 26 23 22 31 40 39 38 36 35 41 44 42 5 19 18 41 1 4 3 30 28 25 24 33 49 46 45 43 29 30 42 40 9 19 48 5 4 1 4 3 4 2 43 39 41 51 7 47 03010...
Page 33: ...060514 Screw M10X20 DIN933 88ZN 2 38 52117082 Lock nut M8 DIN985 8ZN 1 39 52060118 Screw M8x16 DIN933 88ZN 1 40 52110103 Nut M24 DIN934 8ZN 2 41 52110079 Nut M16 DIN934 8ZN 6 42 52200102 Washer M24 DI...
Page 34: ...180 Fastener of the cover 1 3 52060100 Screw M8X12 DIN933 88ZN 2 4 52200235 Washer M8 DIN9021 58ZN 2 LOWER PROTECTIVE SCREEN Part Order no Description Remarks Qty 1 43020502 Lower protective screen 1...
Page 35: ...5100 PROTECTIVE SCREEN Part Order no Description Remarks Qty 1 33185110 Protective screen 1 2 52110046 Nut M10 DIN934 8ZN 6 3 52060340 Screw M10X50 DIN933 88ZN 3 4 52200490 Washer M12 DIN 7349 ZN 6 5...
Page 36: ...3037 Belt for TP14 TP14 IH 30118120 Self releasing pulley max 3 5 t without belt LK2 TK10 54817077 Notched hook JK 208 54827019 Skidding chain L 2 0 m JK 248 54827043 Skidding chain L 2 4 m LL 2 54813...
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Page 39: ...ut the manufacturer s permission insufficient maintenance non original parts The warranty does not cover wearing parts Send faulty parts carriage paid to the manufacturer for inspection Repairs will b...
Page 40: ...ress Dealer s tel Product and type Serial number Return to the manufacturer Date of delivery _____ _____ 20_____ Dealer Dealer s address Dealer s tel Customer Customer s address Customer s tel E mail...
Page 41: ...OIR TABLE Tel 33 4 7724 9166 contact giraudagriforest com Germany Meier Land und Forstmaschinen Werksvertretungen Import GmbH Am Sch nb hl 9 D 92694 WEIHERHAMMER Tel 0049 9605 92433 12 info meier fors...
Page 42: ...216 593 09 42 mustafa kemal rekarma com United Kingdom Farmi Forest Corporation UK Unit 5 Wheler Road Seven Stars Industrial Estate Coventry CV3 4LJ UK Tel 44 0 24 7746 1976 greg worley farmiforest f...
Page 43: ...cto gafmex com Uruguay Inderfor S A Pasco 1732 10 A 2000 Rosario Santa Fe ARGENTINA Tel 54 0 341 679 25 66 info inderfor com USA Northeast Implement 460 Halsey Valley Rd Spencer N Y 14883 Tel 1 607 58...
Page 44: ...Farmi Forest Corporation Ahmolantie 6 FIN 74510 Iisalmi Finland Tel 358 0 17 83 24 400 info farmiforest fi www farmiforest fi...
