Farmi Forest CH18 PTO Operation And Maintenance Manual Download

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CH18

CHIPPER

CH18 PTO

OPERATION AND MAINTENANCE

MANUAL

PLEASE READ THE OPERATING AND MAINTENANCE

INSTRUCTIONS BEFORE YOU OPERATE THE MACHINE

FROM MACHINE: 300000344

INSTRUCTION MANUAL

A-EN-300000344-CS

Summary of Contents for CH18 PTO

Page 1: ...CH18 3 CHIPPER CH18 PTO OPERATION AND MAINTENANCE MANUAL PLEASE READ THE OPERATING AND MAINTENANCE INSTRUCTIONS BEFORE YOU OPERATE THE MACHINE FROM MACHINE 300000344 INSTRUCTION MANUAL A EN 300000344 CS ...

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Page 3: ...G THE CHIPPER 21 CHIPPING 21 THE OPERATING SWITCH 22 SETTING THE FEEDER SPEED IF NEEDED 22 SMART FEED BASIC OPERATING INSTRUCTIONS 23 EMPTYING THE CHIPPER AFTER USE 25 SWIVELING THE FEEDER TO THE TRANSPORT STORAGING POSITION 25 STORAGE OF THE CHIPPER 26 KNIFE MAINTENANCE 26 SHARPENING CUTTING KNIVES 27 ANVIL MAINTENANCE 28 TROUBLESHOOTING GREEN LIGHT 30 TROUBLESHOOTING RED LIGHT 31 OTHER INDICATOR...

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Page 5: ...8 Hydraulic feeder HF18 Machine series number Herewith we declare that the machine brought into circulation conforms with the pertinent requirements of the Machinery Directive 2006 42 EC and the EMC Directive directive relating to electromagnetic compatibility 2004 108 EC The following harmonized standards have been applied for the conceptional design of the machine SFS EN ISO 12100 SFS EN ISO 138...

Page 6: ...operator must read understand and follow all safety instructions and procedures CAUTION WARNING SYMBOLS IN THIS MANUAL Imminent danger which could cause serious personal injury or death DANGER Danger which could cause personal injury WARNING Conditions or misuse that could damage equipment or machinery Reminders such as for performing checks or carrying out maintenance or repair procedures CAUTION...

Page 7: ...operation manual remember to comply with regulations of the local occupational health and safe ty authorities and with your country s laws anddecrees The manufacturer is not liable for damages caused by CAUTION 1 Incorrect negligent or inappropriate use of the product 2 Non original spare parts 3 Normal wear and tear 4 Misuse caused by an untrained person s improper actions 5 Alterations made with...

Page 8: ...ecked for correctfunctioning 3 Before driving with the attached chipper make sure that the hydraulic unit of the tractor is depressurized unless otherwise instructed in the operating instructions 4 When driving on public roads always observe the valid traffic regulations The travel speed must be adapted to the specific conditions 5 When driving please take into consideration the additional mass re...

Page 9: ... be moved 5 Turn off the tractor engine disconnect the hydraulic hoses and electrics before beginning service or maintenance actions 6 Before any maintenance work turn the main power switch of the tractor to OFF 7 Take out the key from the tractor s ignition for the duration of the servicing or maintenance Check that the power is off from the tractor you are working on 8 Before disconnecting the h...

Page 10: ... repairs Do not disconnect cylinders or their valves until the attachment is well supported 11 Most hydraulic oilsdo not evaporate easily Risk factors include hot oil spills and oil mist pressurized 12 If oil gets into your eyes rinse with plenty of water and contact a doctor 13 Avoid prolonged or repeated oil contact with your skin 14 If sprays or contact with the skin cannot be avoided use prote...

Page 11: ...h the attachment running For further instructions please see the instruction manual of the feed unit concerned 12 Do not remove lock disable ormodify in any other way the stop lever of the feed unit 13 The feed hopper or the feed unit must not be mounted at a higher or lower position as this would impede the stop lever function Noise from the chipper exceeds 70 dBs in operation Wear ear protection...

Page 12: ...12 CH18 STICKERS AND PLATES These plates and stickers must be found on the chipper Replace missing plates or stickers immediately ...

Page 13: ...MUM Hydraulic pressure 200 bar 4 40147080 2 pcs Stop directions 5 41015690 2 pcs Note Stand on the left side of feeder 6 41014750 1 pc DANGER Please read the instruction manuals of the attachment meticulously before you operate maintain or repair the attachment During attachment operation please observe the operating and safety instructions ...

Page 14: ...epair please turn off the tractor and disconnect the PTO drive shaft DANGER Before detaching the chipper from the tractor it must be placed on a level surface 8 41014270 1 pc Lifting point sticker 9 40142080 1 pc CAUTION Wear personal protective equipment eye protection hearing protection use only close fitting gloves 10 CH18 sticker ...

Page 15: ...meter of 180 mm The FARMI CH18 chipper is mounted to the 3 point hitch of a tractor It is driven by the PTO shaft using power of tractor There are 4 cutting knives on the knife disc which cut the material From the knives the chips are discharged to the desired position using a discharge pipe The material to be chipped is fed into the chipper manually MAIN COMPONENTS OF THE CH18 1 UPPER CHAMBER 2 L...

Page 16: ...ut 6 m3 h Chip length 10 mm Max wood diameter 180 mm Oil demand 175 bar 60 l min Rpm 540 or 1000 rpm Number of knives 4 pcs Power source hydraulics Chipper weight 405 kg Disc diameter 670 mm Disk weight 55 kg Discharge pipe turning to two sides Feeder hydraulic feeder ...

Page 17: ... has an appropriate lifting capacity Check the lifting slings cables and chains regularly Ensure that you know the weight of the load to be lifted and never exceed the lifting capacity stated by the manufacturer of the lifting device Select the transport routes for lifting so that the load is not transported over people or a location where people might be ...

Page 18: ...18 CH18 LOWERING THE FEED CHUTE INTO WORKING POSITION Check that winch hook is attached to chipper Lower the feed chute down using the winch Lock the feed chute into working position with latch ...

Page 19: ...wing nut and then turn discharge pipe into wanted position Tighten the wing nut 2 If quide screws and nuts are too tight the discharge pipe does not turn easily Open M10 nut and adjust M10x50 screw When the discharge pipe turnseasily then tighten the nut ...

Page 20: ...d which can cause serious injuries or burns Follow safe stopping procedure before disconnecting hydraulics NOTICE Keep all fittings as clean as possible use the protective caps on both the attachment and the tractor Dirt ice etc may make using the fittings significantly more difficult Never leave the hoses hanging on the ground place the couplings onto the holder on the attachment Disconnecting hy...

Page 21: ...rotective clothing Never work in front of the feed chute Stand on the left side of the feed chute when feeding since the feed rollers may push the wood upwards or to the right Never hold any part of the body into the feed chute or into another part of the chipper with the attachment running Make sure that loose clothing or long hair cannot be caught by rotating attachment parts or by the material ...

Page 22: ... the flow control valve set the revolution speed of the feed roller to correspond with the cutting speed of the blades By turning the knob clockwise the feed roller speed decreases but knife disc speed increases By turning the know counterclockwise the feed roller speed increases and knife disc speed decreases 2 The speed is suitable when the wood does not push against the knife disc or the feed r...

Page 23: ... rotating speed information By controlling the feed rollers Smart Feed aims to keep knife disc rotating speed as constant as possible Reduction of variation on rotating speed reduces fuel consumption of a tractor or a combustion engine As a result of more constant rotating speed a more stable chip quality and more efficient discharging is achieved Smart Feed system works completely automatically w...

Page 24: ...es when you turn the selector switch clockwise for one second and the green signal light in control box begins to blink When continuous forward feed is on you can release the selector switch and start feed the material into the chipper After you release the selector switch the signal light is still on When continuous forward feed is on you can use re verse feeding by turning the selector switch co...

Page 25: ... empty by operating it for a short time SWIVELING THE FEEDER TO THE TRANSPORT STORAGING POSITION 1 Open the latch located under the feed chute 2 Check that winch hook is attached to the chipper 3 Lift the feed chute up against the limiter chain using the winch ...

Page 26: ...es to prevent the chipper from moving or falling If the chipper is to be stored for a long period lub ricate the knives e g with petroleum jelly Take appropriate measures to keep the water draina ge holes on the lower chamber open KNIFE MAINTENANCE Remove screws A washers B and lock nuts C Open the upper housing toward the discharge pipe ...

Page 27: ...Avoid heating the knife during sharpening CAUTION The knives need sharpening when The self feeding of wood has decreased The power demand has increased The chip surface is rough The individual chips have become smaller Normally the knives can be sharpened several times without actually being removed with e g a sharpening stone or belt grinder More thorough conditioning is carried out with a surfac...

Page 28: ...28 CH18 Final grinding of the knife ANVIL MAINTENANCE The anvils can be turned before being replaced with new ones ...

Page 29: ...CH18 29 Always keep sharp edge of the anvils as a counter blade towards cutting blades to ensure low fuel consumption and safety chipping operation ...

Page 30: ...been pressed on the remote controller if assembled The switch or the remote controller is faulty if assembled 4 Blinks Output fault Short circuit The feed output of the valve connectors switches or inductive sensor has short circuited with the ground or with the battery voltage Check for e g damaged valve cap or wiring 5 blinks Another fault Possible causes of fault The wiring has a bad connection...

Page 31: ... SYSTEM NUMBER OF BLINKS MEANING Red indicator light is not on No fault 1 Blink Input fault Fault in limit switch wiring or control unit input 2 Blinks Output fault Fault in dump valve or feed valve wiring or control unit output 3 Blinks Another fault Fault in wiring or control unit ...

Page 32: ...he light blinks once every second The No Stress function has been bypassed LED light blinks rapidly in all following situations 1 Continuous feed forward is activated Switch can be released 2 Limit switch is activated Pressed down 3 Limit switch has been shortly activated during feed but feeding request is still active Operating switch Feed forward or Feed reverse position None of the situations d...

Page 33: ...CH18 33 SPARE PARTS MECHANICAL MODULE ...

Page 34: ...34 CH18 MECHANICAL MODULE ...

Page 35: ...FASTENING FLAT BAR 17X53X65MM S 3MM 2 4 53804135 CARABINER 6X60 DIN 5299C 1 5 54826227 KNOT CHAIN D3 DIN 5686 ZINC 0 8M 1 6 HEX SCREW M8x20 8 8ZN DIN 933 2 7 WASHER M8 5 8ZN DIN 126 2 8 HEX SCREW M20x50 8 8ZN DIN 933 8 9 LOCK NUT M20 8 8ZN DIN 985 8 10 WASHER M20 5 8ZN DIN 126 8 11 LYNCH PIN 10x45 ZN DIN 11023 2 12 40293797 SLEEVE D27 22 45mm 2 ...

Page 36: ...36 CH18 HYDRAULIC ELECTRICAL MODULE ...

Page 37: ...y 1 200006127 HOSE ASSEMBLY QUICK COUPLING MALE CH18 PTO 2 2 200006026 HOSE ASSEMBLY ID3 8 EN857 2SC 3 8 BSP internal 90deg 3 8 BSP internal straight L 0 65m 2 3 56013246 NON RETURN VALVE HSB 13 CV08 1 4 200006121 WIRING HARNESS SMART FEED BASIC M CABIN WIRING 1 ...

Page 38: ...38 CH18 CHIPPER ...

Page 39: ...8 1 67 HEX SCREW M12x20 8 8ZN DIN 933 1 70 HEX SCREW M12x60 8 8ZN DIN 931 2 71 200006045 KNIFE DISC D678MM l 438MM ASSEMBLY CH18 1 72 HEX SCREW M12x30 10 9ZN DIN 933 2 74 HEX NUT M12 8 8ZN DIN 934 1 75 FLANGE D60 4MM AKSELI PÄÄTY 1 76 HEX SCREW M10x25 8 8ZN DIN 933 1 78 43620660 BEARING UNIT PAIR CH10 CH18 CH100 CH160 Farmi Forest 1 LOCK WASHER M12 25 4 SP ZN NORD LOCK DIN25201 2 LOCK WASHER M10 Z...

Page 40: ...40 CH18 FEED CHUTE ...

Page 41: ...CH18 41 FEED CHUTE ...

Page 42: ...009142C 1 31 94613098 EXTENSION SPRING DU23 DL3 5 L200 6 TOTAL 42 200006105 SAFETY BAR 521x940x1242mm D 32MM CH18 1 43 HEX SOCKET CAP SCREW M8x10 DIN912 ZN 3 44 PHILLIPS HEAD SCREW M6x10 DIN7985 5 8ZN 10 TOTAL 46 200003698 PIPE HOLDER 533 7 STAUFF PP BLACK 4 103 54712088 OVERCENTRE LATCH 120S 21121 1 HEX SCREW M10x50 8 8ZN DIN 933 2 ...

Page 43: ...CH18 43 FEEDER ...

Page 44: ...PRING DU23 DL3 5 L200 6 TOTAL 32 HEX SCREW M12x80 8 8ZN DIN 933 1 34 200006047 FEED ROLLER D230 L 190MM CH18 1 35 200000209 BEARING UNIT UCF207 1 36 56002033 HYDRAULIC MOTOR MR 400 SH D TS 58217640 SPLINES 1 38 200006065 ROLLER ARM 40x227x300MM S 6MM CH18 1 39 200006066 U PLATE 35x135x235MM S 5MM CH18 1 40 200006064 ROLLER ARM 40x227x300MM S 6MM CH18 1 41 200006067 PIPE D30 24 213MM CH18 1 HEX SCR...

Page 45: ...CH18 45 CHIPPER ...

Page 46: ... CH18 1 3 200002154 HANDLE 300000KR 1 4 200006112 COVER PLATE 156x228x415MM S 1MM CH18 1 5 200006004 PROTECTION COVER CH18 1 44 PHILLIPS HEAD SCREW M6x10 DIN7985 5 8ZN 10 TOTAL 45 LOCK WASHER M8 ZN NORD LOCK DIN 25201 1 105 200004875 FASTENER GRAYSTON GE53B TWO PAIRS IN LOOSE POLY BAG 1 ...

Page 47: ...CH18 47 CHIPPER ...

Page 48: ...48 CH18 CHIPPER ...

Page 49: ...CH18 49 ...

Page 50: ... SMART FEED BASIC M CHIPPER WIRING 1 80 200006141 COVER PLATE 125x180x252MM S 1MM 1 106 200004906 FLOW CONTROL VALVE DANA RFP03 1 107 200006139 VALVE ASSEMBLY BREVINI CH18 CETOPS AND BASE WITHOUT THE FLOW CONTROL 1 107 1 200004915 DIRECTIONAL VALVE DANA ADB3E04CLS12 1 107 2 200004904 DIRECTIONAL VALVE FLOW DIVERTING VALVE DANA ADB3E04ELS12 1 107 3 HEX SOCKET CAP SCREW M5x30 DIN 912 12 9 BLACK 4 10...

Page 51: ...he manufacturer s permission insufficient maintenance non original parts The warranty does not cover wearing parts Send faulty parts carriage paid to the manufacturer for inspection The reseller of the product helps on that Repairs will be conducted by Farmi Forest Oy or an authorized expert By registering the product you are ensuring the warranty and you confirm that you have read and understood ...

Page 52: ...Farmi Forest Kilpivirrantie 7 74120 IISALMI FINLAND ...

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