Fairmont HPS513CB Service Manual Download | Manualshive

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SERVICE MANUAL

Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.

999 3740.9

© 2001 Greenlee Textron

1/01

CHAIN SAWS

with Chain Brake

HPS513CB

(45826)

HCS5130CB (49768)
HCS5133CB (49774)
HCS5160CB (49769)
HCS5163CB (49775)
HCS5200CB (49770)
HCS5203CB (49776)

HCS8160CB (45653)
HCS8163CB (45654)
HCS8200CB (49771)
HCS8203CB (49777)
HCS8240CB (49772)
HCS8243CB (49778)

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Summary of Contents for HPS513CB

Page 1: ...operating or servicing this tool 999 3740 9 2001 Greenlee Textron 1 01 CHAIN SAWS with Chain Brake HPS513CB 45826 HCS5130CB 49768 HCS5133CB 49774 HCS5160CB 49769 HCS5163CB 49775 HCS5200CB 49770 HCS5203CB 49776 HCS8160CB 45653 HCS8163CB 45654 HCS8200CB 49771 HCS8203CB 49777 HCS8240CB 49772 HCS8243CB 49778 ...

Page 2: ...personnel with the safe service procedures for the following Fairmont tools HPS513CB 45826 Serial Code GDV HCS5130CB 49768 Serial Code GDM HCS5133CB 49774 Serial Code GDY HCS5160CB 49769 Serial Code GDN HCS5163CB 49775 Serial Code GDZ HCS5200CB 49770 Serial Code GDP HCS5203CB 49776 Serial Code GEA HCS8160CB 45653 Serial Code GDL HCS8163CB 45654 Serial Code GDW HCS8200CB 49771 Serial Code GDR HCS82...

Page 3: ...n causing serious injury gan grene or death If you are injured by escaping oil seek medical attention immediately Do not use hands to check for leaks Do not hold hose or couplers while the hydraulic system is pressurized Depressurize the hydraulic system before servicing Wear eye protection when operating or servicing this tool Failure to wear eye protection can result in serious eye injury from f...

Page 4: ... irritation Handle the tool and hoses with care to prevent skin contact with hydraulic oil In case of accidental skin contact with hydraulic oil wash the affected area immediately to remove the oil Failure to observe these precautions can result in injury Do not exceed the maximum hydraulic flow pressure relief or back pressure listed in the Specifications and Parts manual Failure to observe this ...

Page 5: ... slide easily within the pin Push the front shroud 39 forward 2 Remove one 8 32 hex lock nut 76 and 8 32 screw 75 holding the toggle 74 to the rod 62 3 Remove one 372 dia x 1 socket head shoulder screw 71 and separate the front shroud 39 two washers 67 and toggle 74 from the mount plate 40 4 Remove one 1 4 20 hex lock nut 69 from the end of the rod 62 and slide the rod spring 72 and hex lock nut 7...

Page 6: ...e bar and the straight edge the bar rails are worn and the bar should be replaced Checking the Rails for Wear CHAIN IS STRAIGHT Rails are not worn Clearance ST RA IG HT ED GE Rails are worn Replace bar CHAIN LEANS No Clearance STRAIGHTEDGE 6 Inspect all other disassembled components for cracks grooves or nicks Disassembly cont d Oil Metering Screw Remove the oil metering screw 30 from the saw head...

Page 7: ... using eight 1 4 x 1 socket head cap screws 21 Torque the cap screws to 10 Newton meters 90 inch pounds Torquing Sequence 1 3 4 2 5 7 8 6 Metering Screw Install a new O ring 31 on the metering screw 30 Install the metering screw 30 in the saw head 1 Trigger Actuator Spring Trigger Control Spool and Sleeve 1 If removed ensure proper seating of the spring 12 prior to installation of the trigger actu...

Page 8: ...ntation corresponds with hole location 2 while the 60 position corresponds with hole location 3 Prior to installing the button head cap screws 43 clean the internal and external threads and apply a small amount of thread locking compound such as Loctite 242 Threadlocker or equivalent to the threads in the mount plate 40 and also to the screw threads 43 Follow the manufacturer s instructions for ap...

Page 9: ...e spool bore ensuring that the holes through the spool align with the fluid passages in the bore Install the retaining ring 80 into the ring groove on the end of the spool 2 Install the lever 81 over the end of the spool so that when the lever is rotated toward the handle the spool rotates within the bore Secure in place using one 10 32 x 38 button head cap screw 3 Install the z bend end of the pu...

Page 10: ... 3 Connect the hoses Start the power source Make a few easy cuts at moderate chain speed 4 Stop the hydraulic power source Disconnect the hoses Allow the bar and chain to cool Check the tension and adjust if necessary 5 Connect the hoses Start the power source Use the saw for moderate cuts during the next 30 minutes of use Checking Chain Tension 1 Stop the hydraulic power source Disconnect the hos...

Page 11: ...igure E Top Plate Filing Angle Figure F Depth Gauge Setting Figure A Pitch Figure B Gauge n o i t a r t s u l l I e e S A e r u g i F B e r u g i F C e r u g i F D e r u g i F E e r u g i F F e r u g i F l e d o M r e b m u N t r a P n i a h C r e b m u N h c t i P e g u a G e d i S e t a l P e l g n A e t a l P p o T g n i t t u C e l g n A e t a l P p o T g n i l i F e l g n A e l i F e d i u G ...

Page 12: ...lways follow the recommended depth gauge setting of the chain manufacturer This is important for maximum performance throughout the saw chain s life as well as for protection against kickback Rounding Off Depth Gauges Filing Cutters General 1 Support the file holder on the cutter top plate and depth gauge as shown Filing Cutters File Holder File Sharpening the Saw Chain cont d 2 File the cutters o...

Page 13: ...61109 2988 815 397 7070 Chain Saws with Chain Brake Illustration without Chain Brake 55 60 38 54 38 37 21 10 19 18 17 16 15 14 13 31 22 24 23 25 27 26 23 24 29 28 11 4 12 1 43 2 57 3 36 35 40 52 45 44 48 47 46 49 43 8 7 6 5 9 41 59 46 51 50 43 32 33 34 61 4 20 58 53 66 9 30 ...

Page 14: ...Subsidiary of Textron Inc 14 4455 Boeing Dr Rockford IL 61109 2988 815 397 7070 Chain Saws with Chain Brake Illustration of Chain Brake Assembly 80 79 70 82 81 78 77 69 64 66 79 72 73 62 74 75 76 68 71 67 67 39 63 65 70 ...

Page 15: ...F017105 Gear 11 Tooth 2 27 40168 104110K Shaft Idler 1 28 41593 F016730 Pin Drive 123 x 209 w Square Head 1 29 41503 F015305 O ring 500 x 687 x 093 80 1 30 49419 49419 Bleed Screw 1 40189 105368 Bleed Screw HPS513CB 1 31 41331 F010777 O ring 375 x 500 x 062 70 1 32 49417 49417 Shaft Drive 1 33 41592 F016729 Key Woodruff 213 1 34 41813 F020915 Key Woodruff 2 1 35 41598 F016735 Bearing Ball 1 36 414...

Page 16: ...4296 905 4296 7 Nut 8 32 Hex Lock 2 77 49844 504 9844 4 Spool 1 78 45439 504 5439 0 Quad Ring Spool 1 79 45438 504 5438 2 Quad Ring Bore 1 80 41406 F013101 Ring Retaining 1 81 49846 504 9846 0 Lever 1 82 43701 F021676 Screw Cap 10 32 x 38 Button Head 1 83 54105 905 4105 7 Screw Cap 1 4 20 x 88 Button Head 1 Decals 56 49567 49567 Decal Warning 1 57 49568 49568 Decal Pressure Flow 1 58 41547 F015482...

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