Fagor CNC 8065 Hardware Configuration Download

Page: 1 / 110

(Ref: 1404)

8065

CNC

Hardware configuration

Summary of Contents for CNC 8065

Page 1: ...Ref 1404 8065 CNC Hardware configuration...

Page 2: ...his manual are for learning purposes Before using them in industrial applications they must be properly adapted making sure that the safety regulations are fully met MACHINE SAFETY It is up to the mac...

Page 3: ...7 4 4 3 CPU board 50 4 4 4 Operator panel only LCD 10K 52 4 4 5 Digital inputs and outputs Electrical characteristics 53 4 4 6 Feedback inputs Technical characteristics and connection 54 4 5 Power con...

Page 4: ...Y 9 1 Battery dimensions 94 9 2 Connectors and connection 95 9 3 Operation of the emergency battery 96 CHAPTER 10 BUS CAN CANFAGOR CANOPEN PROTOCOLS 10 1 Identification of the modules at the bus 99 10...

Page 5: ...Ethernet Integrated PLC PLC execution time Digital inputs Digital outputs Marks Registers Timers Counters Symbols 1ms K 1024 1024 8192 1024 512 256 Unlimited Block processing time 1 ms Remote modules...

Page 6: ...2 8 to 28 Number of spindles 1 1 to 2 1 to 4 1 to 4 Number of tool magazines 1 1 1 to 2 1 to 4 Limited to 4 interpolated axes Option Option Option Option IEC 61131 language Option Option Option HD gra...

Page 7: ...Option Option Option IEC 61131 language Option Option Option HD graphics Option Option Standard Standard Conversational IIP Option Option Option Option Dual purpose machines T M Option Standard C axis...

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Page 9: ...es RIOW RIO5 RIO70 RCS S Note Some additional characters may follow the model references indicated above They all comply with the directives listed here However compliance may be verified on the label...

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Page 11: ...CD 10K monitor Corrected characteristics of the feedback inputs of the central unit The RIO70 remote modules are now Class III New protection considerations about electrical chokes New model LCD 10K C...

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Page 13: ...o not handle the connectors with the unit connected to AC power Before handling these connectors I O feedback etc make sure that the unit is not powered Interconnection of modules Use the connection c...

Page 14: ...power lines Enclosures The manufacturer is responsible of assuring that the enclosure involving the equipment meets all the currently effective directives of the European Community Avoid disturbances...

Page 15: ...ns or operations that may hurt people or damage products Warning symbol It indicates situations that certain operations could cause and the suggested actions to prevent them Obligation symbol It indic...

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Page 17: ...This translates into the extension of warranty period to two years since the product left our warehouse If this sheet has not been sent to us the warranty period ends 15 months from when the product l...

Page 18: ...ust the replaced parts or components within 12 months For sold parts the warranty is 12 moths length SERVICE CONTRACTS The SERVICE CONTRACT is available for the distributor or manufacturer who buys an...

Page 19: ...nit The cardboard being used to make the box must have a resistance of 170 Kg 375 lb 2 Attach a label indicating the owner of the unit person to contact type of unit and serial number In case of malfu...

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Page 21: ...Do not use highly compressed air to clean the unit because it could generate electrostatic discharges The plastics used on the front panel are resistant to grease and mineral oils bases and bleach dis...

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Page 23: ...e in the European Community Before start up verify that the machine that integrates this CNC meets the 89 392 CEE directive Safety conditions In order to avoid personal injuries and damage to this pro...

Page 24: ...entral unit 15 LCD monitor Touch screen LCD10K ICU central unit 10 LCD monitor with integrated keyboard and operator panel OP PANEL Operator panel OP PANEL SPDL RATE Operator panel with override selec...

Page 25: ...0 Remote modules CANfagor protocol Digital inputs and outputs General purpose analog inputs and outputs Feedback inputs RCS S RCS S module Sercos protocol Feedback inputs Analog outputs DIGITAL IN OUT...

Page 26: ...k drives CD Rom drives or the mouse may be connected to the CNC using the specific cables supplied by their manufacturer identification Description Emergency battery The battery ensures the operation...

Page 27: ...ts making up the system must be connected to a single ground point G ND L SH SH H X 3 G ND L SH SH H X 2 CA N P O W ER 24I 16O E RR R UN X 4 X 5 X 6 X 7 I 13 I 24 I 1 I 12 G ND O 16 O 9 24V G ND O 8 O...

Page 28: ...LL ENTE R ES C SHIFT SHIFT SP ACE UTILI TIES TOO LS TAB LES ED I T MANUA L AUTO MDI CAN G ND L SH SH H X 3 G ND L SH SH H X 2 C A N POW ER 24I 16O E R R R U N X 4 X 5 X 6 X 7 I 13 I 24 I 1 I 12 GND O1...

Page 29: ...8 O 1 24V X1 C HS G ND 24V 4 0 1 F E D C B A 9 8 7 6 5 3 2 ADDR ESS SPE ED 1 0 L T 1 0 DIGITAL IN OUT X5 X6 X7 X8 I 13 I 24 I 1 I 12 G ND O 16 O 9 24V G ND O 8 O 1 24V X 1 X 2 X 3 X 4 I 13 I 24 I 1 I...

Page 30: ...tween the enclosure walls and the central unit To ensure that it does not exceed this temperature respect the recommended minimum gap between the sides of the enclosure and the central unit To ensure...

Page 31: ...be considered when calculating the total surface Power dissipated by the CNC To calculate the dissipated power all the elements that are inside the enclosure must be taken into account Data Units Mean...

Page 32: ...n Fan whose air flow Q 13 6 m h facing down Fan whose air flow Q 13 6 m h facing up Fan whose air flow Q 30 m h facing down Unpainted surface Surface with smooth metallic enamel A P 5 T A P 5 7 T Ti T...

Page 33: ...se the volume of air flow is calculated necessary to evacuate the heat generated inside the enclosure The fan s air flow is calculated according to the power dissipated by the CNC and the fan itself a...

Page 34: ...Ethernet T base 10 100 USB 2 USB 2 0 channels Serial port 1 RS232 RS422 RS485 115 Kbaud serial line CAN bus Communication with the remote modules Sercos Bus Communication with Fagor drives Mechatroli...

Page 35: ...and battery powered RAM memory on page 57 The RAM memory with battery always saves the position of the axes the rest of the data that it saves is determined by machine parameters like for example PLC...

Page 36: ...current activates the safety device inside the power supply The central unit has an LED that turns on when this device is active To reactivate the power supply after an over current just press the bu...

Page 37: ...panel It meets the protection standard IP 65 Rear panel It meets the protection standard IP 20 The machine manufacturer must comply with the EN 60204 1 IEC 204 1 regulation regarding electrical shock...

Page 38: ...04 CENTRAL UNIT ICU 4 2 ICU central unit dimensions 4 2 1 Dimensions of the central unit without monitor b a Db Da Dc Db c d Dd mm inch Da 14 15 0 56 Db 90 3 54 Dc 300 11 81 Dd 4 0 16 4 0 16 mm inch a...

Page 39: ...ICU 4 2 2 Central unit with LCD 15 LCD 15 TOUCH monitor rear mounting mm inch Da 389 15 31 Db 319 12 56 Dc 413 16 26 Dd 343 13 50 c e f a b g d h Db Dd Dc Da mm inch a 420 16 54 b 350 13 78 c 116 4 5...

Page 40: ...IT ICU 4 2 3 Central unit with LCD 10K monitor option 1 rear mounting c e a b h g f d Dc Da Db Dd mm inch Da 388 15 28 Db 318 12 52 Dc 413 16 26 Dd 343 13 50 mm inch a 420 16 54 b 350 13 78 c 118 4 65...

Page 41: ...T ICU 4 2 4 Central unit with LCD 10K monitor option 2 rear mounting c e a b h g f d Dc Da Db Dd mm inch Da 389 15 31 Db 319 12 56 Dc 413 16 26 Dd 343 13 50 mm inch a 420 16 54 b 350 13 78 c 118 4 65...

Page 42: ...bles for the CPU connection with the recommended bending radius Special care must be taken with the Sercos connection because bending the optic fiber too much could break it Securing the module The mo...

Page 43: ...404 43 CENTRAL UNIT ICU Central unit with LCD 15 monitor W H External contour of module Contorno exterior del m dulo e D Da Da Db Db Dc mm inch Da 125 4 92 Db 124 4 88 Dc 61 2 40 mm inch a 392 15 43 b...

Page 44: ...pheral board VGA IOIOI PROBE 1 2 VGA connector Connection to an off the shelf VGA monitor Emergency relay Relay for the emergency chain PROBE connector Connection of 2 probes Serial port RS232 RS422 o...

Page 45: ...3 RX receive data 4 5 6 RX receive data 7 8 LED Meaning Green The LED turns on when the central unit is connected to network Yellow The LED blinks when data is being transferred Pin Signal 1 5 V 2 DT...

Page 46: ...r when an internal failure occurs These relays withstand up to 1A at 24V Pin Signal 1 RED 2 GREEN 3 BLUE 4 5 GND 6 GND_RED 7 GND_GREEN 8 GND_BLUE Pin Signal 9 10 GND_SYNC 11 12 13 HSYNC 14 VSYNC 15 5...

Page 47: ...ermination resistor of the CAN bus and bus status indicating LED s CAN bus CAN connector CAN bus connection Local digital inputs and outputs The left connector has 8 digital inputs The right connector...

Page 48: ...blinking speed Bus used to communicate with Fagor drives Sercos Bus IN OUT connectors Honeywell emitter and receiver For further information on how to configure the connection of the elements to the...

Page 49: ...OCOUT indicates the number of digital outputs available at the connector the rest of the pins will act as digital inputs Refer to the installation manual for further detail Pin Signal 1 2 DT 3 DT 4 4...

Page 50: ...emergency battery for voltage supply and charging it Ground connection Auxiliary 24 V DC output Auxiliary 24V output to supply the operator panel Protection fuse Fuse for protection against over volt...

Page 51: ...and charge 5 pin male Phoenix minicombicon contact 3 5 mm pitch This connector can also be used to connect an external battery that ensures the proper shut down oftheunit dueto apowerfailure The batt...

Page 52: ...nput and may be managed from the PLC using the NEXTMPGAXIS mark E36 Handwheel Handwheel connection Rear view E36 Handwheel Cable shields must be connected to the grounding plate of the electrical cabi...

Page 53: ...DC between 18 V DC and 30 V DC High threshold 1 Over 18 V DC Low threshold 0 Under 9 V DC Typical consumption of each input 5 mA Maximum consumption of each input 7 mA Nominal voltage 24 V DC between...

Page 54: ...ption 5 V 0 5 A 250 mA per axis Work levels for TTL signal Work levels for differential TTL signal Maximum frequency 100 kHz Phase shift 90 20 High threshold logic level 1 VIH 1 25 V VIH 7 V Umbral ba...

Page 55: ...er to our catalog The shield of the cable being used must be connected to the connector housing at both ends The unshielded portion of the wires of an unshielded cable cannot be longer than 75 mm We r...

Page 56: ...device inside the power supply turns on the external red LED The power supply will not be operative while the LED is on There are two ways to reactivate the power supply after an over current Unplug...

Page 57: ...smoothly 4 Insert the new battery maintaining the same polarity The battery must get into its housing easily without having to force it 5 Put the protective cover back on 6 Plug the unit in While the...

Page 58: ...int pin 5 GND thus avoiding reference points with different voltages because there could be voltage differences in long lengths between the two ends of the cable Characteristic Type Shielded Twisted p...

Page 59: ...Hardware configuration CNC 8065 4 REF 1404 59 CENTRAL UNIT ICU Full connection TxD RxD DSR 6 3 2 5 9 8 7 Housing Housing 1 4 CNC RxD TxD DTR GND GND CTS DTR RTS DSR RTS CTS...

Page 60: ...he same point pin 5 GND thus avoiding reference points with different voltages because there could be voltage differences in long lengths between the two ends of the cable Characteristic Type Shielded...

Page 61: ...Hardware configuration CNC 8065 4 REF 1404 61 CENTRAL UNIT ICU RxD Line Term Line Term TxD TxD GND RxD 8 3 2 7 6 5 9 RxD RxD GND Housing Housing 1 4 CNC TxD TxD...

Page 62: ...oint pin 5 GND thus avoiding reference points with different voltages because there could be voltage differences in long lengths between the two ends of the cable Characteristic Type Shielded Twisted...

Page 63: ...Hardware configuration CNC 8065 4 REF 1404 63 CENTRAL UNIT ICU TxD RxD Line Term Line Term TxD RxD TxD RxD GND TxD RxD 6 3 2 9 8 5 7 TxD RxD TxD RxD GND Housing Housing 1 4 CNC...

Page 64: ...5 V The connection acts upon the up flank positive pulse of the probe signal Probe whose output has a normally open contact Connection to 24 V The connection acts upon the up flank positive pulse of...

Page 65: ...Interface with a PUSH PULL output Connection to 5 V Depending on the interface being used the connection acts upon the up flank or down flank of the probe signal Interface with a PUSH PULL output Conn...

Page 66: ...network number of nodes their configuration etc a 100 MHz transmission might not be stable In these cases we recommend to connect at 10 MHz Element connection Use a standard shielded 10BASE T cable U...

Page 67: ...ay be the only one connected to the central unit for example with the central unit MCU or it may be a second monitor for example with the central unit ICU When the screen is used as a second monitor b...

Page 68: ...e keyboard and the operator panel to the CAN bus of the system VGA SOFTKEYS CAN Q W E R T Y U I O P S D F G H J K L A Z X C V B N M ALTGR ALT CTRL CAPS INS DEL MAIN MENU END HOME 7 8 9 4 5 6 1 2 3 _ 0...

Page 69: ...32 regulation Free fall packaged according to Fagor regulations 1 meter Ambient conditions Relative humidity 10 95 without condensation Work temperature 0 45 C with an average lower than 35 C Storage...

Page 70: ...figuration CNC 8065 5 REF 1404 LCD 15SVGA PASSIVE MONITOR LCD15 SVGA 5 3 Hardware dimensions c a b Db Dd Dc Da mm inch to 420 16 54 b 350 13 78 c 61 5 2 42 mm inch Da 388 15 28 Db 318 12 52 Dc 413 16...

Page 71: ...hardware Securing the module The module must be installed in a proper enclosure that may be located on the machine or on an external support To insert the unit into the enclosure it must have a big e...

Page 72: ...72 Hardware configuration CNC 8065 5 REF 1404 LCD 15SVGA PASSIVE MONITOR LCD15 SVGA 5 5 Elements connectors Connector A Ground B VGA input C 24 V supply input D Softkeys B C D A...

Page 73: ...ale SUB D HD type connector Universal power supply for 24 VAC and 1 5 A 3 pin male Phoenix combicom contact 7 62 mm pitch Softkeys Connection of the softkeys of the monitor to the keyboard Maximum cab...

Page 74: ...tor at both ends Cable characteristics Use specific VGA cable VGA cable Flexibility Normal Type Shielded Impedance 75 Maximum length 30 m GND BLUE GREEN GND_SYNC GND_BLUE GND_GREEN GND_RED 5 3 2 9 8 7...

Page 75: ...h CAN bus keyboard and PS 2 mouse Degree of protection It meets the protection standard IP 65 Q W E R T Y U I O P S D F G H J K L A Z X C V B N M ALTGR ALT CTRL CAPS INS DEL MAIN MENU END HOME 7 8 9 4...

Page 76: ...CNC 8065 6 REF 1404 HORIZONTAL KEYB MODULE HORIZONTAL KEYBOARD WITH OR WITHOUT MOUSE 6 1 Hardware dimensions mm inch Da 388 15 28 Db 143 5 63 Dc 413 16 26 Dd 168 6 61 mm inch a 420 16 54 b 175 6 89 c...

Page 77: ...enclosure walls and the hardware Securing the module The module must be installed in a proper enclosure that may be located on the machine or on an external support To insert the unit into the enclosu...

Page 78: ...HIELD CAN H SHIELD CAN L ISO GND 0 1 1 2 3 4 1 2 3 4 ADD MSB SPEED CAN F O ON 4 0 1 F E D C B A 9 8 7 6 5 3 2 0 V 24 V DC ADDRESS CAN bus ST selector Switchtoactivatethelinetermination resistoroftheCA...

Page 79: ...hile the modules and the CNC are off The Address switch also sets the priority of the group within the bus the lower the number the higher the priority We recommend the keyboard and jog panel to be th...

Page 80: ...signal distortion In order for any change of speed to be assumed the corresponding module must be reset however we recommend to change the speed while the modules and the CNC are off CAN bus ST select...

Page 81: ...CAN bus keyboard and PS 2 mouse Degree of protection It meets the protection standard IP 65 END HOME 7 8 9 4 5 6 1 2 3 _ 0 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z INS DEL SPACE ENTER RECA...

Page 82: ...on CNC 8065 7 REF 1404 VERTICAL KEYB MODULE VERTICAL KEYBOARD WITH OR WITHOUT MOUSE 7 1 Hardware dimensions mm inch a 153 6 02 b 350 13 78 c 24 0 94 mm inch Da 121 4 76 Db 318 12 52 Dc 146 5 75 Dd 343...

Page 83: ...walls and the hardware Securing the module The module must be installed in a proper enclosure that may be located on the machine or on an external support To insert the unit into the enclosure it mus...

Page 84: ...ELD CAN H SHIELD CAN L ISO GND 0 1 1 2 3 4 1 2 3 4 ADD MSB SPEED CAN F O ON 4 0 1 F E D C B A 9 8 7 6 5 3 2 0 V 24 V DC ADDRESS CAN bus ST selector Switchtoactivatethelinetermination resistoroftheCAN...

Page 85: ...le the modules and the CNC are off The Address switch also sets the priority of the group within the bus the lower the number the higher the priority We recommend the keyboard and jog panel to be the...

Page 86: ...gnal distortion In order for any change of speed to be assumed the corresponding module must be reset however we recommend to change the speed while the modules and the CNC are off CAN bus ST selector...

Page 87: ...heels To connect three handwheels with A and B signals 5 V DC TTL Degree of protection It meets the protection standard IP 65 200 190 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 4 2...

Page 88: ...F 1404 OP PANEL MODULE OPERATOR PANEL WITH OR WITHOUT SPINDLE SPEED OVERRIDE SELECTOR 8 1 Hardware dimensions a b c Db Da Dd Dc d mm inch a 420 16 54 b 175 6 89 c 24 0 94 d 54 5 2 15 mm inch Da 388 15...

Page 89: ...en the enclosure walls and the hardware Securing the module The module must be installed in a proper enclosure that may be located on the machine or on an external support To insert the unit into the...

Page 90: ...N L ISO GND 0 1 4 0 1 F E D C B A 9 8 7 6 5 3 2 ADDRESS 0 V 24 V DC HANDWHEEL GND MPG1 A MPG1 B MPG2 A 5 V DC MPG3 B MPG3 A MPG2 B 1 2 3 4 1 2 3 4 ADD MSB SPEED CAN F O ON CAN bus ST selector Switch t...

Page 91: ...rd and jog panel to be the last node of the bus CAN bus ADD MSB selector Address node of the element within the bus With the 4 switch ADD MSB the positions or elements integrated in the CAN bus may be...

Page 92: ...terminating elements must be 1 and that of the rest of the elements 0 HANDWHEEL connector Handwheel connection 10 pin male Phoenix minicombicon contact 3 5 mm pitch Line terminating resistor The LT sw...

Page 93: ...cs Charge time 35 hours Autonomy About 20 minutes with the battery completely charged Work temperature Between 5 C 41 F and 40 C 104 F Read the connection instructions carefully before connecting the...

Page 94: ...5 9 REF 1404 EMERGENCY BATTERY 9 1 Battery dimensions a c d e b Db Da Ra Rb Dc Dd Ra mm inch a 110 4 33 b 189 3 7 45 c 60 2 36 d 21 0 83 e 147 1 5 79 mm inch Da 175 6 89 Db 8 0 31 Dc 6 0 24 Dd 6 0 24...

Page 95: ...blinks while the battery is being charged and it stays on when the battery is charged Connection to the central unit Connect all the pins of the battery to the central unit The battery is charged from...

Page 96: ...CNC shows the corresponding warning and the system recovers fine Errors may occur at the CAN bus due to the lack of 24V at the remote modules If the supply is interrupted for more than 2 seconds Afte...

Page 97: ...ector at both ends The connector has two shield pins Both pins are equivalent and the CAN shield may be connected to either one CAN cable characteristics Use a specific CAN cable The ends of all the w...

Page 98: ...D C B 9 8 7 5 3 1 1 MODULE 2 0 ADDRESS 2 ISO GND CAN L SHIELD CAN H SHIELD Line Term 1 1 0 Line Term 1 4 0 F D C B 9 8 7 5 3 1 ADDRESS 0 ISO GND CAN L SHIELD CAN H SHIELD ISO GND CAN L SHIELD CAN H SH...

Page 99: ...the corresponding drive must be reset however we recommend to change the address while the modules and the CNC are off The Address switch also sets the priority of the group within the bus the lower...

Page 100: ...en when not having this switch The other end of the line will be the last physical device of the bus RIOW series remote modules TheRIOW seriesmodulesdonot have afactory installed line terminatingresis...

Page 101: ...CNC and at the operator panels the type of active CAN bus must be selected Bus type selection at the operator panels and keyboards Switch 1 CAN F O selects the type of CAN bus to by used i e CANfagor...

Page 102: ...s in the off position After turning the module on in configuration mode the top 4 LED s of the module blink indicating the speed selected at the module The STOP LED corresponds to dipswitch 1 the RUN...

Page 103: ...uration the corresponding LED s turn on to indicate the module speed For 1 MHz all four LED s turn on Once thespeedhasbeenselected turnthe moduleoff byremoving power and set dip switch 8 in the off po...

Page 104: ...sion speed at the bus is defined at the CNC parameter CANLENGTH Thetransmission speed depends onthetotal length of the cable Use the following approximate values Assigning other values may cause commu...

Page 105: ...gth and their dynamic and static installation characteristics Fiber optic cable with polymer core SFO SFO FLEX for up to 40 meters If the fiber opticcable is going to withstand dynamicconditions movin...

Page 106: ...xibility Minimum bending radius static 45 mm and dynamic 60 mm Cover PUR Polyurethane resistant to chemicals used in machines Temperature Working 40 C 80 C 40 F 176 F Storage 40 C 80 C 40 F 176 F Both...

Page 107: ...ed with number 1 for example corresponds to the X axis to the Y axis or to another one is irrelevant However it is a good idea for clarity sake that the machine axes X Y Z U V W A B and C be assigned...

Page 108: ...there must be two separate transmission channels Cyclic channel fast The data is transmitted in every position loop It contains velocity commands feedback etc Each variable that is read or written at...

Page 109: ...he cable between elements is 0 3m 1 ft in Mlink I mode and 0 5 m 1 7 ft in Mlink II mode Twisted pair shielded cable should be used to minimize interference between cables thus preventing poor communi...

Page 110: ...110 Hardware configuration CNC 8065 REF 1404...

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