Factory Cat Mag-HD V2.0 Operating Instructions Manual Download

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Operating Instructions (EN)

MODELS:

Micro-HD

20''-26'' Disk

25'' Cylindrical

20'', 24'' & 28'' Orbital

Mini-HD

26''-28'' Disk

25''-29'' Cylindrical

24''-28'' Orbital

Mag-HD

30'', 32'' & 34'' Disk

29''-33'' Cylindrical

28''-32'' Orbital

www.factorycat.com
1711 South Street
Racine, WI 53404 (USA)
1-262-681-3583 V21.039

Read these Instructions before
using the machine.

Read these Safety Messages
before using the machine.

Summary of Contents for Mag-HD V2.0

Page 1: ...ical 24 28 Orbital Mag HD 30 32 34 Disk 29 33 Cylindrical 28 32 Orbital www factorycat com 1711 South Street Racine WI 53404 USA 1 262 681 3583 V21 039 2021 RPS Corporation All Rights Reserved FC WALK...

Page 2: ...ent performance but the best results will be obtained at the most minimum costs if The machine is regularly maintained per the Authorized Local Distributor The machine is operated with reasonable care...

Page 3: ...move Cylindrical Brushes 29 Remove Orbital Pads 30 Charge Batteries 31 Battery Chargers 32 Military grade central command status light codes 33 PM Sheet 34 Touch Screen Error Codes 36 Touch Screen Err...

Page 4: ...ibutor Unless you have read and understood this Operator s Manual On surfaces with greater than a 2 grade unless this machine is equipped with a functional parking brake On surfaces with greater than...

Page 5: ...not remove paint over or destroy warning decals If warning decals become damaged call 1 262 681 3583 for free replacements WARNING Dress safely Do not wear a neck tie scarf or any loose or dangling c...

Page 6: ...questions about these labels ask your supervisor These images indicate where on the Floor Scrubber the Safety Labels are located If ever the labels become illegible worn off or torn promptly report i...

Page 7: ...2 11 17 10 9 8 8 Military Grade 1 Squeegee Lever 2 Reverse Switch 3 Drive Switch Both Handles 4 E Stop 5 Key Switch 6 Vac Clog Light 7 ZerO3 Light 8 Speed Potentiometer 9 Vac Switch 10 Solution Switch...

Page 8: ...rcuit Breaker 6 ZerO3 Circuit Breaker 7 Spray Jet On I Off O 8 ZerO3 On I Off O 9 Dual USB Voltmeter 10 Solution Valve Circuit Breaker 11 Military Solution Control Lever 12 Legacy ECON switch Max lock...

Page 9: ...ution flow is ON 6 VACUUM ON Indicates the Vacuum is ON 7 KEY SWITCH HOUR METER Indicates total hours the machine has had keyswitch ON 8 TRANSPORT HOUR METER Indicates total hours the drive system has...

Page 10: ...vel of downpressure that is being applied to the floor surface 1 low 4 high 6 BATTERY GAUGE Indicates the level of battery charge available and volt meter 7 SUDS Onboard Chemical Dilution indicator 8...

Page 11: ...Inactive Reverse Transport Motor Working Active Inactive Solution Flow Working Active Inactive Vacuum Motor Working Active Inactive Solution Setting 0 1 2 3 4 Down Pressure Setting 1 2 3 4 Mode Select...

Page 12: ...ne 3 locked out by the indicator lock icon Figure 3 shows Zone 1 Light Duty Factory Configuration Water 1 Downpressure 2 Drive Speed 70 Vac Motor 80 Figure 3 shows Zone 2 Daily Factory Configuration W...

Page 13: ...ssure setting scrubbing speed and vacuum power Alternatively you can lock the Zone out from this screen to prohibit operator use Once any of the 3 Zones is locked the remaining zones are no lon ger ad...

Page 14: ...a possible environmental hazard Consult your Battery supplier for safe disposal methods NOTICE Orientation of Batteries is critical for cables to reach Ensure proper torque values when installing batt...

Page 15: ...FC WALK BEHIND V2 OP EN 15 1 2 2 1 INSTALL SQUEEGEE 3 3 4 4 5...

Page 16: ...16 FC WALK BEHIND V2 OP EN 1 2 2 1 ADJUST SQUEEGEE RH LH 5 16 1 2...

Page 17: ...FC WALK BEHIND V2 OP EN 17 REMOVE FROM BATTERY CHARGER 2 1 Please refer to OEM Charger Operating Instructions for more information...

Page 18: ...18 FC WALK BEHIND V2 OP EN TRANSPORTATION FORWARD 1 1 2 2 3 3 1 3 4 2 Touch Screen Legacy Military Grade 40 40 40...

Page 19: ...FC WALK BEHIND V2 OP EN 19 TRANSPORTATION REVERSE 1 1 2 2 3 3 1 3 4 2 Touch Screen Legacy Military Grade 40 40 40...

Page 20: ...ON TANK DANGER EXPLOSION RISK Flammable materials can cause an explosion or fire Do NOT use flammable materials in Tank or pick up CAUTION TO AVOID DAMAGE TO THIS MACHINE Use APPROVED detergents only...

Page 21: ...FC WALK BEHIND V2 OP EN 21 OPERATION SCRUBBING 1 1 6 5 1 3 Touch Screen Legacy Military Grade 40 40 40 7 5 6 4 2 3 4 5 4 8 7 2 3 5 2 2 3...

Page 22: ...22 FC WALK BEHIND V2 OP EN DRAINING RECOVERY TANK 2 1 1 WASTE WATER DRAINS ONLY WASTE WATER DRAINS ONLY...

Page 23: ...FC WALK BEHIND V2 OP EN 23 DRAINING SOLUTION TANK 2 1 WASTE WATER DRAINS ONLY WASTE WATER DRAINS ONLY...

Page 24: ...24 FC WALK BEHIND V2 OP EN FLUSHING RECOVERY TANK 1 2...

Page 25: ...FC WALK BEHIND V2 OP EN 25 CLEAN DRAIN SAVER 1 2 3...

Page 26: ...26 FC WALK BEHIND V2 OP EN CLEAN CYLINDRICAL HOPPER 2 1...

Page 27: ...FC WALK BEHIND V2 OP EN 27 CLEAN VAC BOX SYSTEM 1 1 3 4 3 4 2 5 6 7 8...

Page 28: ...28 FC WALK BEHIND V2 OP EN REMOVE DISK BRUSHES 1 1 2 Rotate after 25 hrs Right Left...

Page 29: ...FC WALK BEHIND V2 OP EN 29 REMOVE CYLINDRICAL BRUSHES 1 2 Rotate after 25 hrs...

Page 30: ...30 FC WALK BEHIND V2 OP EN REMOVE ORBITAL PADS 1 2 Grip Face Spacer Prep Pad Never place Prep Pad directly on Grip Face...

Page 31: ...FC WALK BEHIND V2 OP EN 31 CHARGE BATTERIES 1 2 Please refer to OEM Charger Operating Instructions for more information...

Page 32: ...cro HD 24VDC 12A Mini HD 24VDC 25A Mag HD 24VDC 30A Please refer to OEM Charger Operating Instructions for more information Onboard AGM International Chargers AC Power 80 270VAC 50 60Hz DC Power OUT 2...

Page 33: ...ontroller The motor has a short circuit to a battery connection Contact your service agent The battery charge level has fallen below the Battery Lockout Level and the controller is inhibiting certain...

Page 34: ...Solution Inline Filter Vacuum Muffler Drain Hose Battery Drain Hose BRUSH CONDITION SCRUB DECK Deck Curtains Wipers Good Worn Needs Replacement Brush Sockets 2 Disk 4 Cylindrical Good Worn Needs Repla...

Page 35: ...NFIRM IN SPEC REPAIR PROBLEM Fill Solution Tank Full Scrub Dry Fine Tune Squeegee Adjustments COMMENTS RECOMMENDATIONS _________________________________________________________________________________...

Page 36: ...rge battery Overheat CPU THERMAL_CUTBACK_MCU 16 hard The microcontroller hardware has had an over temperature failure The controller is switched off Keyswitch off wait ten minutes keyswitch on If prob...

Page 37: ...uit detected in brush motor BRUSH_OPEN_CIRCUIT 36 soft An electrically open condition has been detected in the brush motor circuit Brush deck actuator and water suds are disabled REGEN_CURRENT_EXCEEDE...

Page 38: ...nd water suds are disabled TRAIL_TIME_OUT 56 SOLENOID_WELDED_OTHER 57 SOLENOID_CLOSE_LIM IT_WARNING 58 Squeegee motor stalled SQUEE_STALLED_MOTOR 59 soft An energized squeegee actuator is not moving T...

Page 39: ...FC WALK BEHIND V2 OP EN 39 MILITARY GRADE SCHEMATIC...

Page 40: ...40 FC WALK BEHIND V2 OP EN BLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 41: ...FC WALK BEHIND V2 OP EN 41 TOUCH SCREEN SCHEMATICS...

Page 42: ...42 FC WALK BEHIND V2 OP EN BLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 43: ...FC WALK BEHIND V2 OP EN 43 LEGACY SCHEMATIC...

Page 44: ...44 FC WALK BEHIND V2 OP EN BLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 45: ...FC WALK BEHIND V2 OP EN 45 BLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 46: ...Light White CYLINDRICAL BRUSHES BRUSHES MODEL 25 CYLINDRICAL LEVEL Tough Grit 236 697S High Midi Grit 236 697C Medium Light Grit 236 697PS Moderate Nylon 236 697N Light Tampico 236 697T Light EDGE PAD...

Page 47: ...L 233 770G 233 770U 33 2180 37 Squeegee 237 770L 237 770G 237 770U 37 2180 SQUEEGEE MATERIAL USED FOR LINATEX Provides best wear and tear resistance Not designed for use with harsh chemicals URETHANE...

Page 48: ...2R Moderate Red White 422W Light White CYLINDRICAL BRUSHES BRUSHES MODEL 25 CYLINDRICAL MODEL 29 CYLINDRICAL LEVEL Tough Grit 236 697S 276 697S High Midi Grit 236 697C 276 697C Medium Light Grit 236 6...

Page 49: ...dard Standard Standard Standard 41 Squeegee Optional Optional Optional Optional Optional Optional SQUEEGEE SIZE LINATEX BLADE KIT GUM RUBBER BLADE KIT URETHANE BLADE KIT COMPLETE SQUEEGEE ASSEMBLIES 3...

Page 50: ...DRICAL MODEL 33 CYLINDRICAL LEVEL Tough Grit 276 697S 316 697S High Midi Grit 276 697C 316 697C Medium Light Grit 276 697PS 316 697PS Moderate Nylon 276 697N 316 697N Light Tampico 276 697T 316 697T L...

Page 51: ...45 Squeegee 245 770L 245 770G 245 770U 45 2180 SQUEEGEE MATERIAL USED FOR LINATEX Provides best wear and tear resistance Not designed for use with harsh chemicals URETHANE Provides best resistance whe...

Page 52: ...t 45 1600 Part 175 2020 Part 175 2023 24 A B C C B A 175 2021 175 2021 24 A B C C B A MAX MIN 24 A B C C B A 175 2023 175 2023 Magenta Line Diecut Decal Material Heavy Duty Perm Adhesive Decal Size 1...

Page 53: ...BLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK...

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