ezee TORQ MK II User Manual Download | Manualshive

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TORQ MK II
USER MANUAL

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Summary of Contents for TORQ MK II

Page 1: ...www eZeebike com TORQ MK II USER MANUAL ...

Page 2: ...imply moving Guarantee conditions Legal regulations Technical data Parts Identification Assembly Checklist Battery charging How eZeebike works Maintenance Troubleshooting Afterword 3 4 5 6 7 8 12 13 16 19 21 23 2 ...

Page 3: ... Under normal cruising conditions 26 kmh 16 mph the motor draws about 5 amps at 140 watts with 5 Nm torque and has an efficiency about 80 Its electric consumption is about 1 0 kwH for 100 km 62 miles in ebike mode even less energy than the food you would consume riding by leg power alone Making it by far the most efficient vehicle ever made While the eZee pledge to quality means our components are...

Page 4: ...e bike from How the guarantee does not apply When the bicycle is used negligently or results in damage due to traffic accident Damage ascribed to normal wear and tear Poor maintenance or modifications that no longer complies with regulations or original technical specifications Damage due to external causes The bicycle is put up for hire The battery pack is used incorrectly or tempered with This a...

Page 5: ...dalling The means of control ling the assistance is provided with either a dial or throttle system USA regulations allow a power assisted maximum speed of 20 mph eZee bike made for the USA has a motor speed of 250 rpm for a 20 mph top speed and a maximum rated power of 700 watts The power assist can function without the aid of pedalling however there s nothing to stop you from doing so Putting in ...

Page 6: ...cuit 37V 10Ah 370 Wh capacity 3 1 kgs Low voltage protection 28 V Discharge temperature limit 15 C to 55 C PWM LED self diagnostic system Overload protection 20 amps 2 amps Smart charger Maximum charge time 6 hrs charging temperature 5 C 35 C Forward magnetic motion sensor with 0 4 5 V VPA dial or throttle E bike throttle with safety ON OFF switch Pedelec throttle with light switch 30 amps Torq 6 ...

Page 7: ...Frame 14 Pedals 15 Chainwheel 48T and crank 16 Pedal sensor 17 Central support stand 18 Chain 1 2 x 3 32 19 Chain stay 20 Shimano roller brakes 21 Shimano Nexave chain tensioner 22 Shimano Nexave 8 speed gears 23 Rear LED lighting 24 Al luggage rack 25 Controller Ignition 26 Battery 27 Saddle flip catch 28 Saddle 29 Seat post 30 Seat post clamp quick fix 31 Threadless headset 32 Headstem 33 Handle...

Page 8: ...y part packages that comes along with the bike Discard box and packaging material only Dispose responsibly recycle when possible Check This box should contain the eZee Torq bicycle An accessory box containing a 3 Ignition keys b 1 Pair of pedals c 1 Battery charger d 1 Power cord e 2 Fuses 30 amps f Nylon ties g Heat shrink tubes assorted pre cut sizes h 1 Hex Key 5 i 1 Hex Key 3 j 1 eZee Torq Use...

Page 9: ...roperly seated in the dropout slots Tighten the nuts alternatively on both sides till the wheel is secured Tightening torque 35 Nm Seat post Insert into the seat tube of the bicycle frame and align Tighten clamps and ensure seat is firmly fastened Tigtening torque 16 Nm Do not adjust the seat post beyond its maximum extension mark Headstem Align headstem and handlebar so that it is perpendicular t...

Page 10: ...o ensure they are corrected adjusted Ensure that the V brake blocks are parellel to the rim and that the distance between them do not exceed 2mm then tighten the brake mounting bolts Fine tune with a philips head screwdriver Squeeze brakes to test its responsiveness For more information about the rear Shimano Roller brake please read the Shimano manual that comes along with your purchase Models th...

Page 11: ...ight when new so it may be required to apply gentle pressure Once the battery is in position lock into place by turning the key one click clockwise to the OFF position Ensure that the key is in OFF position until you are ready to ride Do not use excessive force to fit the battery which could result in damaging the connection sockets or pins If there is an A C outlet near to where your bicycle is p...

Page 12: ...rain and snow keep your lights on in such conditions g familiarise yourself with the usage of the bike and how to maintain it Inspect Before every ride make a quick inspection of your bike s mechanical and electronic features Be safe not sorry frame fork Visually check for damage do not ride if bent or fractured wheels and tyres Check for missing or damage spokes Feel spokes to ensure tightness wh...

Page 13: ... 4 Battery slot guides 5 Batter lock slot 6 Serial number battery information Insert charging plug into socket on battery and connect charger power cord to A C outlet Turn on A C outlet Turn the 1 switch on the charger It s important that to follow this sequence of actions everytime you charge the battery Do not remove the plug by pulling the cord always grip the charging port by its metal body 6 ...

Page 14: ...ty to commence a recharge Top up charging everytime you ve completed your cycle ride is recommended Kept in good condition Li Ion battery will perform at least 350 full charge cycles with a retention of 70 from its original capacity Please use only the Li ion charger as provided a Male charging plug b Charging cord c Charger specifications d Charger serial no e Cooling fan f Fuse 10 Amps g Charger...

Page 15: ...t the bicycle is switched off so as to not waste electricity If the battery refuses to accept a charge refer your eZee dealer for more information Battery charging is automatically regulated there is no danger of overcharging We advised that you disconnect the battery and switch the charger off when the charging process is completed Do not charge the battery in wet conditions Never allow children ...

Page 16: ...ation on the crank is picked up by a sensor in the bottom bracket This allows the drive system to be engaged A twist of the throttle then provides power on demand reducing the pedalling effort required E Bike The motor runs as soon as you turn the throttle Ensure that you are seated and ready to ride off before you use the throttle You may toggle the throttle on and off with the switch located on ...

Page 17: ...cle as an ordinary bicycle Battery level gauge When riding a fully charged bicycle the battery level gauge shows green Powerful acceleration or uphill riding causes the battery voltage to drop and may bring the level gauge to amber or even red in the cases of very steep hills As you continue to cycle and the battery power drops the level gauge will correspond to the state of charge remaining When ...

Page 18: ... more information Kick stand This spring loaded stand supports your eZee bike Use your feet to depress the stand downwards ensure the stand is firmly rested on the ground before leaving the bike Do not sit on the bike with the stand parked The kick side stand is made of aluminum alloy and meant to only take the weight of the bicycle and not with the rider on it Luggage rack The luggage rack provid...

Page 19: ...ecks use a fully charged battery visual inspection for damages Every 150kms 100 miles Clean the bike incl chain rings and sprocket Clean and lightly oil the chain and gears Every 20 30 hours of riding Squeeze the brakes and rock the bike to check for any looseness with each forward of backward movement If the headset is loose have your dealer check it Lift the front wheel and rotate handlebars to ...

Page 20: ... Unplug these before proceeding to remove the front wheel Be mindful of the tightening assembly sequence of washers nuts and spacers Hub motor and general inspection After 5 000 kms 3 000 miles of cycling We recommend you arrange to have a thorough inspection of your bicycle by an eZee dealer This includes opening up the hub motor to inspect and lubricate the gears As the front wheel contains the ...

Page 21: ...contact check brake lever spring brake levers should return to position applicable with electric cut off levers 3 Brake lever cut off in contact check wiring connection inspect for damage to the battery level gauge 4 Throttle not in position check if throttle spring is faulty 5 Throttle failure Ground signal wire to throttle shorted 5V signal wire to throttle shorted Moisture penetration leave it ...

Page 22: ...work Replace controller 3 4 Stalled motor Extremely overload stalling motor switch off and on reboot 3 5 Supply 3 phase wires Inspect cable and connector for dislocation or damage Diagnostic appears during throttle us age No Light Power supply faulty Controller failure Inspect battery and power connections for dam age Replace controller The faults listed may not cover every possible failure In the...

Page 23: ... the best electric bike out there We re on the constant lookout for ways to evolve our bikes to find methods and adapt solutions for our bikes to enrich lives everywhere We also want to get to know and thank everyone of you If you have anything to ask to comment or suggest perhaps you have an idea a project to discuss or simply would like share your stories and photos with us Contact us directly w...

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