Exalto 2178.085 Manual Download

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ITEM NO. 2178.085

WIPER SYSTEMS

Exalto windscreen

wiper type 285BS

Summary of Contents for 2178.085

Page 1: ...ITEM NO 2178 085 WIPER SYSTEMS Exalto windscreen wiper type 285BS ...

Page 2: ...ing of large window sizes We also can provide linked or straight line systems Please see the below table as an overview After sales support We have an excellent after sales support Our wiper specialists can provide a comprehensive advice to ensure the system works accurately and to your wishes Should problems occur with the product it is always our main priority to solve it quickly and accurately ...

Page 3: ...t use 4 2 normal operations 3 1 preparation 3 2 installation of mechanical parts 3 3 electrical installation 3 4 ﬁnal installation 5 1 general maintenance 5 2 servicing 5 3 changing the wiping arc and park position 5 4 disassembly and assembly 7 1 assembly overview 7 2 parts list 7 3 connection table 7 4 wiring diagrams for switches and control systems 1 Introduction 2 Technical data 6 Troubleshoo...

Page 4: ...the electric connections of the wiper before making any change to the wiper system Safety symbols An exclamation mark in front of the text warns you that injury or damage can occur if a procedure is badly performed Dangers The installation and use of Exalto wipers will not inﬂict any personal dangers or damage provided that installation is done according to the procedures speciﬁed in the manual Ne...

Page 5: ...nel or cover Place a fuse see speciﬁcations sized to protect the motor Safety requirements Before the Exalto wiper is installed we strongly recommend the following Read the entire manual before installation Make sure your working environment as well as the wiper parts are clean Check to be sure no parts are missing or damaged Use only high quality tools and have them within reach when installing H...

Page 6: ...ep less adjustable from 30 to 90 By standard the model can be supplied for a bulkhead thickness of 25 mm The matching Exalto HD2 P12 pantograph arms are ﬁxed in length The motor has insulated earth return 1 2 Environmental factors Some materials used in the construction of the wiper motor maybe harmful to the environment e g copper These parts of the wiper may be re used or recycled No harmful sub...

Page 7: ...eed 40 rpm Recommended cable 5 wires 1 mm 16 g up to 7 5 m length or 2 mm 24 g up to 10 m length Recommended fuse 15 A slow blow Grounding Insulated earth return 2 3 Mechanical data Dimensions L x w x h 405 x 157 x 155 mm Shaft diameters Drive shaft Ø 27 mm at 60 mm ctrs Mounting In bulkhead 25 mm Bearing Bronze housing self lubricating Wiper arms Model HD2 P12 up to 1500 mm Wiper blades Up to 150...

Page 8: ...ragraphs 5 3 and 5 4 to set the wiping arc prior to installation 2 Rough determination of wiping arc and wiper blade With this method the wiping arc and the wiper blade length can roughly be determined Please contact your vendor to calculate your conﬁguration more accurately Determine length of pantograph arm L L E D Get the maximum wiped area width W W 0 9 GW Find the intersection of L en W in th...

Page 9: ... the blade H Now the wiper blade length can be calculated Length of wiper blade 0 9 2 E H 90 86 103 117 132 146 161 176 190 205 220 234 249 264 278 293 263 250 105 85 92 79 119 132 145 158 197 184 171 210 223 236 94 80 82 70 105 117 129 140 175 164 152 187 199 211 222 234 83 75 73 62 93 104 114 124 155 145 135 165 176 186 196 207 73 70 63 55 81 90 100 109 136 127 118 145 154 163 172 181 63 65 55 4...

Page 10: ...olour codes at page 19 Use a cable with 5 wires with a diameter of at least 1 mm 16 g up to a maximum length of 7 5 m Use larger diameters when using longer cable lengths greater than 7 5 m 3 Fit a slow blow fuse of 15 A 24 Volt in the main cable positive 4 Connect the switch to the wiper refer to the switch manual for installation 1 Switch on the power and test the motor brieﬂy Wait until the mot...

Page 11: ...to make the 90 angles 2 Place the wiper arm and blade assembly on the shafts Fasten the nuts loosely onto the shafts 90 9 0 Bearing Dogbone Tighten Spindle Lever Pin Hexagon socket head cap screw Tightening 8Nm 6ft lbs Bearing Spacer Glass or Bulkhead Glass or Bulkhead Glass Glass Retaining Ring Tightening 16 3Nm 12ft lbs 3 Switch on the power and test the motor brieﬂy again to check the wiped are...

Page 12: ...park position is wrong adjust them again Follow the procedure in paragraph 5 3 4 2 Normal operation All Exalto windscreen wipers are provided with the following functions low speed high speed self parking Do not use the wiper on a dry window excessive wear of the blades and the motor will occur in this case Because of the wide variety of wiper switches refer to the user manual for the installed sw...

Page 13: ... stripes across the glass In case of failure or adjustments have servicing done solely by qualiﬁed mechanics In chapter 6 Troubleshooting a list is given of possible problems and their solutions 5 3 Changing the wiping arc and park position If the wiped area is not optimal the wipe arc and park position can be changed Always disconnect the electric before opening the housing 5 3 1 Adjusting the wi...

Page 14: ... Install the wiper arm in correct parking position Retaining Ring Dogbone Half Nut M8 Tightening 17Nm 12ft lbs Drive Shaft Pin Nordlock Washer Motorlever Bolt M10x35 4x Dogbone Washer Nordlock Bolt M8x40 Nut M8 Tightening 17Nm 12ft lbs Nordlock Nut M10 tightening 33Nm 24ft lbs Nut M10 tightening 33Nm 24ft lbs Half Nut M10 ing 33Nm 24ft lbs Top mount RH Pt Park position Bottom mount LH Stb Park pos...

Page 15: ...replace the wiper follow chapter 3 1 Disconnect all the electric connections to the wiper 2 Remove the wiper from the bulkhead see 5 4 1 3 Unscrew the nut see 7 1 nr 18 and bolt nr 17 on the shaft nr 16 and remove the lever 4 For adjusting the wipe arc follow section 5 3 1 Disconnect all the electric connections to the wiper 2 Remove the wiper arm see 5 4 1 3 Disassemble the drive crank lever nr 1...

Page 16: ...the voltage across the motor and check all connections are correct 4 The wiper motor has failed Solution Replace the motor and check for excessive drag or high current 6 2 Wiped area or park position is not correct Possible causes 1 The wiper arm was placed without parking the motor ﬁrst Solution Remove the wiper arm Run the motor to the park position and re install the arm 2 The wipe arc is set w...

Page 17: ...oints are loose Solution Replace worn parts or tighten as required 2 Parts are broken Solution Replace broken parts re adjust as required 3 Splines of shafts are worn Solution Replace all loose broken or worn parts and adjust as required 17 Exalto type 285BS MANUAL WIPER SYSTEMS ...

Page 18: ...7 Drawings Schematics 7 1 Assembly overview 24 16 23 10 9 20 22 21 2 3 1 6 4 8 18 15 6 5 16 13 19 12 11 7 17 14 18 MANUAL WIPER SYSTEMS ...

Page 19: ... 0933A408040 1 4401 SS316 0 022 4 3 Hexagon bolt 0933A408020 1 4401 SS316 0 020 3 1 Motor 24Volt 85Nm 2100 085024 Material not specified 3 000 2 2 Draadbus M27 x 1 5 wd 25 2100 344 025 0 448 1 1 Housing 280 2110BS 21 455 005 001 1 0037 S235JR passivated 2 376 7 2 Parts list Pos QTY Description EN Part nr Note 1 1 Wiper housing for 280BS 2110BS 21 455 005 001 2 2 Liner M27 x 1 5 wd 25 2100 344 025 ...

Page 20: ...to complex controllers Below you will ﬁnd some connection wiring diagram examples of Exalto switches and controllers Please refer for detailed instructions to the speciﬁc switch or controller manual Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 20 MANUAL WIPER SYSTEMS ...

Page 21: ...h 2134 2135 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 21 Exalto type 285BS MANUAL WIPER SYSTEMS ...

Page 22: ...06425 SET as per following details which is wiper switch speciﬁc Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 22 MANUAL WIPER SYSTEMS ...

Page 23: ... scheme can also be used for the case of digital switching modules with only simple output channels Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 23 Exalto type 285BS MANUAL WIPER SYSTEMS ...

Page 24: ...Switch 2158 2159 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 24 MANUAL WIPER SYSTEMS ...

Page 25: ... P Switch 210342 P Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 25 Exalto type 285BS MANUAL WIPER SYSTEMS ...

Page 26: ...low 53 Fast 53b Negative 31 Stop 31b Additional relay box for heated window operation Switch panel 210321224 210351224 Additional relay box for pumps heaters is not supplied in standard equipment Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 26 MANUAL WIPER SYSTEMS ...

Page 27: ...H CONTROL 210351224 2 4 1 3 5 Additional relay box for heated window operation PUMPS HEATERS OUTPUT M F S P Positive 53a Slow 53 Fast 53b Negative 31 Stop 31b Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 27 Exalto type 285BS MANUAL WIPER SYSTEMS ...

Page 28: ...tric systems NEN EN ISO 10133 2017 Extra low voltage D C installations regarding color codes exaltowipers com Exalto Wiper Technologies Nijverheidsstraat 12 3371 XE Hardinxveld Giessendam The Netherlands 31 0 184 615 800 wipers exalto com Hereby declares that Exalto windscreen wiper type 285BS complies to the following harmonised standards Pleasure yachts electric systems NEN EN ISO 10133 2017 Ext...

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