Euroboor TUBE.55-T Operator'S Manual Download

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Operators manual
version 1.2 EN

Serial no.:

_______________________

Date of purchase:

_______________________

Magnetic drilling machine

TUBE.55-T

Summary of Contents for TUBE.55-T

Page 1: ...Operators manual version 1 2 EN Serial no _______________________ Date of purchase _______________________ Magnetic drilling machine TUBE 55 T ...

Page 2: ...to help you be more productive Before operating your new magnetic drilling machine please read all instructions first These include the Operators Manual and warning label on the unit itself With proper use car and maintenance your model will provide you with years of effective hole drilling performance TO REDUCE THE RISK OF INJURY USER MUST READ AND UNDERSTAND ALL INSTRUCTIONS EUROBOOR BV Kryptons...

Page 3: ...chine 14 4 1 Control panel 14 4 2 Morse taper spindle 15 4 3 Gearbox 16 4 4 Magnet base 17 4 5 Switching motor on and off 18 4 6 Motor rotation 19 4 7 Motor speed control 19 4 8 LED display torque control 19 4 9 GYRO TEC safety 20 4 10 Temperature control 21 4 11 Tool lubrication 21 5 Working with operation tools 22 5 1 Annular cutters 22 5 2 Twist drills 24 5 3 Machine taps 25 5 4 Countersinks 26...

Page 4: ...etic drilling machine Distractions can cause you to lose control ELECTRICAL SAFETY 1 Magnetic drilling machine plugs must match the outlet Never modify the plug in any way Do not us any adapter plugs 2 Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 3 Do not expose magnetic drilling mac...

Page 5: ...r other practical way to secure and support the work piece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control 4 Do not use machine if switch does not turn it on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired 5 Disconnect the plug from the power source before making any adjustments changing acce...

Page 6: ...sign assembly or construction activities on the work piece while the machine is switched on Before switching on the machine make sure all accessories have been mounted correctly Always use the recommended speed for the accessories and the material Do not use the machine on the same work piece on which electric welders are being used Use only an appropriate cutting fluid We offer a range of premium...

Page 7: ...untersinking reaming and tapping in a weather protected environment using the application tools and accessories recommended by EUROBOOR The magnetic drilling machine can be used horizontally vertically or overhead 2 2 Description and features image 1 1 1 LED display 2 Carbon brush cover 3 Gearbox guide 4 Speed control knob 5 Output shaft 6 Morse Taper spindle 7 Feed handle 8 Motor switch 9 L R swi...

Page 8: ...r of safety glasses 1 Pair of gloves 2 4 Serial number The serial number is mentioned on the machine 2 times engraved on the frame plus on the serial no sticker on the motor housing Additional serial no stickers are provided with the machine for your administration The serial number will help you and your sales point validate and identify the machine As example 55T1501001 breaks down to 55T 15 01 ...

Page 9: ...HEIGHT 523 693 mm 20 9 16 27 1 4 STROKE 170 mm 6 11 16 WEIGHT 17 6 kg 39 lbs MAGNET 266 x 239 x 82 mm L x W x H 10 1 2 x 9 7 16 x 3 1 4 L x W x H MAGNETIC FORCE 860 kg 1895 lbs MOTOR POWER 1600 W 14 5 A TOTAL POWER 1600 W 14 5 A SPEED I 60 275min 1 II 100 500min 1 I 60 275min 1 II 100 500min 1 SPINDLE Morse Taper 3 19 05mm Weldon Morse Taper 3 19 05mm Weldon POWER SOURCE 110 120V AC 60 Hz 220 240V...

Page 10: ...ves of the European Community Class of protection I Product with basic insulation and exposed touchable conductive parts additionally connected to the protective earth conductor mm Millimeter Unit of measure for length width height or depth kg Kilogram Unit of measure for the mass V Volt Unit of measure for the electric voltage A Ampere Unit of measure for the electric current intensity W Watt Uni...

Page 11: ...s and packaging allows materials to be recycled and used again Re use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials Local regulations may provide for separate collection of electrical products from the household at municipal waste sites or by the retailer when you purchase a new product ...

Page 12: ...thread any of the components FITTING THE LUBRICATION SYSTEM The lubrication system can be used for horizontal drilling applications the drill being used vertically 1 Hang the coolant tank A on the coolant tank holder 2 Position and tighten the attachment pin B 3 Connect the coolant hose C to the fitting on the Morse Taper spindle Make sure the hose is connected fully and tightly 4 To disconnect th...

Page 13: ...nditions or in presence of flammable liquids or gases This magnetic drilling machine is a professional power tool DO NOT let children come into contact with the machine Supervision is required when inexperienced operators use this machine ELECTRICAL SAFETY The electric motor has been designed for one voltage only Always check that the power supply corresponds to the voltage on the rating plate You...

Page 14: ...us personal injury turn tool off and disconnect tool from power source before making any adjustments or removing installing attachments or accessories 4 1 Control panel The control panel on your magnetic drilling machine is designed for maximum operating facility and safety 1 Motor switch 2 Speed control knob 3 L R switch image 2 2 ...

Page 15: ...e the Morse Taper spindle into the output shaft by hand B Make sure the spindle is properly positioned You should not be able to pull it out by hand 4 To remove the Morse Taper spindle Switch of the motor Rotate the mechanical gear switch to neutral see chapter Gearbox Rotate the output shaft until the slots on the shaft align with the slots on the gearbox Gently tap the supplied drift into the sl...

Page 16: ...have trouble fully and correctly selecting a gear the gears in the gearbox might be misaligned Slightly rotating the output shaft by hand will help you align the gears and correctly and fully selecting the intended gear NOTE never touch moving machine parts 3 Speed selection for annular cutters also see plate on gearbox o Ø 27 55 mm Rotating speed 60 275min 1 oo Ø 12 26 mm Rotating speed 100 500mi...

Page 17: ... Thickness of the material Material grade Pain or coating of the material the magnet is placed on Metal chips oil or other dirt under the magnet As guideline on regular construction steel Minimal required material thickness 3 5 mm 1 8 Full saturation as from material thickness 12 5 mm 1 2 Make sure that both magnet arrays attach tightly to the workpiece before turning on the motor unit of the magn...

Page 18: ...agswitch arrays need to be rotated the full 180 degrees to be considered fully ON or OFF Connect the machine to the mains Deactivating the magnets To deactivate the magnets Gently press the release lever beneath the ratcheting action handle about 1 5 cm 9 16 towards the machine body to release the ratcheting action handles While keeping the release lever pressed return the ratcheting action handle...

Page 19: ...kwise direction The indicator of the potentiometer in bottom left corner is minimum speed The indicator of the potentiometer in bottom right corner is maximum speed The electronic motor speed control works for both mechanical gears Be careful not to overturn the knob 4 8 LED display torque control This machine is equipped with an electronic display showing Used motor power LED indicators 1 Switch ...

Page 20: ...rect cutting performance Always keep an eye on the workpiece tool and machine and check if the cutting performance is as it should be WARNING Never touch any potentially moving parts as long as the motor switch is still switched on 4 9 GYRO TEC safety This Euroboor magnetic drilling machine is equipped with GYRO TEC safety functionality It features a gyroscopic sensor which detects acceleration an...

Page 21: ...motor run idle at full speed for a couple of minutes to let the motor cool down more in an efficient way 4 11 Tool lubrication IN HORIZONTAL APPLICATIONS In order to use the lubrication system the tank must be filled with a cutting fluid or oil 1 Make sure the flow regulator is closed 2 Unscrew the cap 3 Fill the container with cutting fluid or oil 4 Screw the cap back on Adjust the fluid flow as ...

Page 22: ...physical properties The drilling conditions are dependent on requirements for tool life and surface finish These conditions are further restricted by the rigidity of the tool and the work piece lubrication and machine power available The harder the material the lower the cutting speed Some materials of low hardness contain abrasive substances leading to rapid cutting edge wear at high speeds Feed ...

Page 23: ... into the metal 8 Apply a regular pressure while drilling The drilling performance does not improve by putting more pressure on the tool Too much pressure will overload the motor and your annular cutter will be worn sooner A continuous non discoloured iron swarf is a sign of correct drilling speed and a well cooled sharp cutter Let the cutter do the job and give it time to cut the metal 9 Adjust t...

Page 24: ... Twist drills 1 Remove the Morse Taper arbor see chapter Gearbox 2 Fit the twist drill a Straight shank twist drills image 3 2 b Morse Taper shank twist drills image 3 3 Morse Taper 2 image 3 4 Morse Taper 3 ...

Page 25: ...threads Proceed as follows for cutting threads 1 Install the tap image 3 5 2 Drill the hole for the thread on the recommended size of the tap 3 Switch off the machine and change the cutter for the tap collet and the machine tap DO NOT MOVE THE MACHINE 4 Select the lowest gear and lowest speed and set the direction of rotation to clockwise right R 5 Switch on the machine and set the machine tap ont...

Page 26: ...avoid damaging the start of the thread DO NOT LET YOUR TAP PUSH UP THE MOTOR UNIT BY ITSELF Make sure the properly lubricate while performing tapping work see chapter Annular cutters 5 4 Countersinks Thanks to its wide range of operating speeds the machine can also be used for reaming or counter sinking Follow the steps mention in chapter Twist drills ...

Page 27: ...en collecting in and around the air vents Wear approved eye protection and an approved dust mask Never use solvents or other harsh chemicals for cleaning the non metallic parts of the tool These chemicals may weaken the materials used in these parts Use a cloth dampened only with water and mild soap Never let any liquid get inside the tool never immerse any part of the tool into a liquid OPERATION...

Page 28: ...nt LUBRICATING THE FEED TRAVEL The feed travel should be lubricated periodically with grease to ensure smooth operation Raise the motor unit to the highest position possible Lubricate the dove tail guide way at both sides Lubricate the gear rack After repeated use the gear rack may become loose If necessary adjust the 5 self locking set screws at the left side Tighten screws in series until the ge...

Page 29: ...ent oil in gear box Motor humming big sparks and motor has no force Armature damaged burned Field burned Carbon brushes worn out Motor does not start or fails Damaged or defective wiring Dirt in sensor speed control unit Defective or loose magnet on top of armature Damaged or defective sensor speed control unit Damage to armature or field coil Damaged or defective carbon brushes Guiding takes a gr...

Page 30: ...ystem Red blinking light in top display with buzzer sound Machine is in overload protection Red burning light in top display with buzzer sound Machine is in overheat protection Motor suddenly stops Components loose or missing causing vibration Machine shifting on workpiece not attached Machine shifting with workpiece Unstable cutter arbor combination Dull cutter Cutter not suitable for workpiece M...

Page 31: ...31 8 Exploded view spare part list 8 1 Exploded view ...

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Page 34: ...d disk 1 87 020 0315 Arm for capstan 3 26 032 0126 Bearing 1 88 89 020 0182 Grounding screw washer nut 2 27 050T 0183 Armature 220V 1 90 020 0036 Main cable complete 220 240V 1 050T 0183A Armature 110V 1 020 0036 AU Main cable Australia 28 032 0166 Circlip 1 020 0036 UK Main cable UK 220v 29 032 0171 Bearing 1 020 0036 UK 110 16A Main cable UK 110v 16A 30 050 0064 Oil bearing 1 020 0036 USA Main c...

Page 35: ...35 8 3 Wiring diagram ...

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