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4642 N. RAVENSWOOD, CHICAGO, ILLINOIS 60640-4510 

TELEPHONE: 1-773-561-2349 

FAX: 1-773-561-3130

 

 

 

Model BD-10A /BD-10AS HIGH FREQUENCY GENERATOR  

PRODUCT NUMBER 11011 / 11031 

 

 

 

INSTRUCTIONS 

 

 

 

DESCRIPTION. 

The Model BD-10A and BD-10AS are hand-held units which 

generate a high voltage at a high frequency.  

It is intended for intermittent use, 

no more than 10 minutes at a time.

  It has an output of between 20,000 to 

45,000 volts, at a frequency of approximately 500 kHz.  When properly adjusted, 
when the electrode is held within ¼ to 1 in. (6 to 25 mm) from a metal object, a 
spark will jump to the metal.  Current output of the spark is about 1 mA. 
 
The Model BD-10AS (illustrated above) has a button on the side, which when 
pressed turns on the high voltage side of the coil.  When it is depressed, the high 
voltage is turned off.  The Model BD-10A does not have this feature.  
 
Both models are a variation of the tesla coil.  They have a primary coil which 
produces an output voltage of about 1200 V at the input line frequency, 50 or 60 
Hz.  This output voltage is interrupted by a vibrating contact, energized by this 
coil at twice the line frequency.  The output voltage of this primary coil is 
connected to capacitors, which are then discharged into a high voltage coil. 
 
The capacitance, resistance and inductance of this circuit is designed to oscillate, 
or ring, at a very high frequency, in this case 500 kHz.  The output of this high 
voltage coil is adjustable by varying the distance of the vibrating contacts, which 
is user adjustable, by means of a knob on the end of the unit. 
 
Applications include pinhole leak detection, as in the linings of tanks and other 
similar metal objects, and in plastic welds, where a test metal backing is applied.  
Other applications include ionizing a gas inside a lamp, neon sign, double-pane 
insulated window, pharmaceutical vial, or similar glass vessel where a deep 
vacuum is contained. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

03/11 

 

Summary of Contents for BD-10A

Page 1: ...re Both models are a variation of the tesla coil They have a primary coil which produces an output voltage of about 1200 V at the input line frequency 50 or 60 Hz This output voltage is interrupted by a vibrating contact energized by this coil at twice the line frequency The output voltage of this primary coil is connected to capacitors which are then discharged into a high voltage coil The capaci...

Page 2: ...or remove the electrode while power is on Accessory Electrodes for the Model BD 10A BD 10AS 12111 Spring Tip 12121 T Tip 12131 T Tip 12 in Wide 12141 Fan Tip 12401 Brush Tip 4 1 4 in Wide 4 in Wide 12421 Brush Electrode 8 in Wide These electrodes plus the 12101 Standard Tip are the only factory approved electrodes for the Model BD 10A BD 10AS No other electrodes should be used After the electrode ...

Page 3: ...lining or coating Do not use the Voltage Adjustment Knob as an ON OFF switch for the high voltage as this will prematurely wear this part Never leave either model connected to the power line unattended Remove from the power line when not in use Use of a power strip with ON OFF Switch is recommended If the output level of the Model BD 10A BD 10AS is required to be verified when this instrument is i...

Page 4: ...rease breaking the connection between contacts If the unit is then held vertically upward the gap distance decreases making the connection again between the contacts For example if the Model BD 10A AS was set for an output voltage near the low range of operation at the horizontal position it might have an output of 23 kV but be intermittent cutting out on occasion if held with the switch pointing ...

Page 5: ...na of approximately 500 kHz However by the very nature of its design it will produce electromagnetic interference EMI as a result of its operation Electric arc welders for example are another product that by its very nature and mode of operation produces EMI As a result the Model BD 10AV BD 10ASV cannot meet the European Union Electromagnetic Compatibility EMC Directive 89 336 EEC and cannot be CE...

Page 6: ...6 1 and turning the knob counterclockwise Save the plastic and fiber washers The number of washers may vary from one unit to another On each side of the adjusting screw are two metal screws covered by wax Remove and save the wax and remove the screws Slide the rear plastic housing back and expose the internal parts of the unit During this operation for the Model BD 10AS pull the black plastic butt...

Page 7: ...f leads are Okay test the switch for continuity with a multimeter Replace if bad If the unit is working but the output is reduced check the resonator coil the capacitor and the contacts Assembly Instructions For the Model BD 10AS make sure the microswitch aligns with the pushbutton Install the plastic housing 10 32 nut and screws to the proper position To avoid a potential shock hazard cover the s...

Page 8: ... Top Spring Rivet Contact Assembly 035 0007 1 Armature Assembly 035 0011 1 Adjusting Screw Assembly 040 0030 1 Bridge Yoke Bushing 044 0003 1 Top Housing Cone Models BD 10A BD 10AS 044 0004 1 Bottom Housing Model BD 10A 044 0005 1 Adjusting Knob 044 0017 1 Cord Clamp 044 0018 1 Bottom Housing Model BD 10AS 044 0027 1 Molded Switch Base BD 10AS Models 044 0028 1 Molded Button BD 10AS Models 044 300...

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