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INSTRUCTIONS for

F-9178-K

May, 2009

C-62 Cutting Torch

and

Powder-Washing Attachment

These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices for oxy-fuel gas
equipment, we urge you to read our booklet “Precautions and Safe Practices for Welding, Cutting and Heating”, Form 2035. Do not permit untrained
persons to operate this equipment. Do NOT attempt to operate this equipment until you have read and fully understand these instructions. If you do
not fully understand these instructions, contact your supplier for further information.

Be sure this information reaches the operator.
You can get extra copies through your supplier.

Testing for Leaks

Every cutting outfit should be thoroughly tested for leaks
after it is first hooked up, and at regular intervals there-
after. After all connections have been made, make sure
all valves on the torch handle are closed. Then turn in
the regulator pressure-adjusting screws until the oxy-
gen delivery-pressure gauge registers 60 psi and the
fuel gas delivery-pressure gauge registers 10 psi. Us-
ing Leak Test Solution that is suitable for oxygen ser-
vice, such as P/N 998771 (8 oz. container), check for
leaks at the cylinder valves, the cylinder-to-regulator con-
nections, the regulator-to-hose connections, and the hose-
to-torch connections. If bubbling at any point indicates
leakage, tighten the connection. If this does not stop leak-
age, close the appropriate cylinder valve, open the corre-
sponding torch valve to remove all pressure from the line,
and finally release the regulator pressure-adjusting screw
by turning it counterclockwise. Then break the leaky con-
nection, wipe metal seating surfaces with a clean dry
cloth, and examine them for nicks and scratches. Re-
make the connection(s) and retest. Do not try to light the
torch until you are satisfied that all connections are gas-
tight.

After lighting the torch and adjusting the flames, use
leak test solution to check for leakage at all torch valves
and at the nozzle nut.

OPERATION

Connecting

1.

Attach regulators to the oxygen and fuel gas cylin-
ders. Follow all instructions supplied with the regu-
lators.

2.

Attach oxygen and fuel gas hose to the regulators
and to the torch, after making sure all metal seat-
ing surfaces are clean. Tighten all connection nuts
with a wrench.

3.

Attach nozzle to torch head, and tighten connec-
tion nut with a wrench.

Adjusting Gas Pressures
Fuel Gas:

 Open the fuel gas valve about one turn. Turn in

the pressure-adjusting screw on the acetylene regulator
until its delivery-pressure gauge registers the desired pres-
sure (see cutting chart on page 4). Then immediately
close the acetylene valve.

Oxygen:

 Open the cutting oxygen valve by depressing

its valve lever fully. Turn in the pressure-adjusting screw
on the oxygen regulator until its delivery-pressure gauge
registers the desired pressure (see cutting chart on page
4). Then release the cutting oxygen lever.

NOTE: When gaugeless regulators are used, do not

open torch valves. Merely turn in the pressure-
adjusting screws to the desired pressure as in-
dicated on the scales of the regulator caps.

Summary of Contents for OXWELD C-62

Page 1: ... cylinder valve open the corre sponding torch valve to remove all pressure from the line and finally release the regulator pressure adjusting screw by turning it counterclockwise Then break the leaky con nection wipe metal seating surfaces with a clean dry cloth and examine them for nicks and scratches Re make the connection s and retest Do not try to light the torch until you are satisfied that a...

Page 2: ...ed Parts that are broken missing worn distorted or contaminated should be replaced imme diately Should such repair or replacement become necessary the manufacturer recommends that a telephone or written request for service advice be made to the Authorized Distributor from whom it was purchased This equipment or any of its parts should not be altered without the prior written approval of the manufa...

Page 3: ...ve stem assembly from the torch With a clean cloth wipe the ball in the end of the stem Then reinsert valve stem assembly and tighten it several times with maximum force If this does not eliminate leakage try a new valve stem assembly If then the valve does not shut off completely send the torch to a repair station for reseating of the body After installing a new valve stem assembly tighten the pa...

Page 4: ...ecommended in the charts on page 4 or OXWELD nozzle cleaning com pound To clean the preheat slots on internal nozzles remove the external sleeve and use a soft bristled brush For longer life nozzles should be cleaned periodically in a solution of OXWELD nozzle cleaning compound Part No 761F00 made up and used as directed on the jar in which it is packed Cutting Valve Lever To remove merely drive o...

Page 5: ... 1 4 1524 SERIES 10 preheat holes 25 15X51 5190070 5190062 1520 SERIES 10 preheat holes 13 15X33 5190068 5190071 19 15X34 5190069 5190072 25 15X35 5190070 5190062 1539 SERIES 10 preheat holes 19 65Z55 55 Drill 3 16 Drill 25 65Z56 53 1 4 1534 SERIES 2 piece slotted preheats Part No Cleaning Size Internal External Tool Cutting 2 14Z66 14Z38 76 Drill 3 14Z50 14Z38 68 4 14Z51 14Z38 60 6 14Z52 14Z39 53...

Page 6: ...5 POWDER TUBE 147Z25 INSERT 73Z86 SOFT SOLDER DIAPHRAGM 30Z55 1 8 27 NPT STEM SEAT 33Y46 PARTS SUPPLIED WITH 55Y49 4789 NIPPLE 36Z40 NUT SECTION B B SILVER SOLDER RING 38Z68 NUT 37Z25 CAP 31Z57 PIN 38Z34 SPRING 28Z20 POWDER VALVE ASSEMBLY TYPE ACV 2 55Y49 SEE VIEW A FOR REPLACEMENT PARTS SILVER SOLDER 5 8 18 POWDER INLET TUBE 61Y53 3 16 24 2 WASHER 73Z98 CONNECTION 185W04 INCLUDES FERRULE 185W35 1...

Page 7: ...7 ...

Page 8: ... Authorized Repair Stations C TECHNICAL SERVICE Telephone 800 ESAB 123 Fax 803 664 4452 Part Numbers Technical Applications Hours 8 00 AM to 5 00 PM EST Performance Features Technical Specifications Equipment Recommendations D LITERATURE REQUESTS Telephone 803 664 5524 Fax 803 664 5548 Hours 8 30 AM to 5 00 PM EST E WELDING EQUIPMENT REPAIRS Telephone 803 664 4469 Fax 803 664 5557 Repair Estimates...

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