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SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED PAPER.

D I R E C T   V E N T   F I R E P L A C E

B Y :   S H E R W O O D   I N D U S T R I E S   L T D

OWNER’S MANUAL

PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE

This appliance may be installed in an 

after-market permanently located, 

manufactured  (mobile) home, 

where not prohibited by local codes.

This appliance is only for use with 

the type of gas indicated on the 

rating plate. This appliance is not 

convertible for use with other gases, 

unless a certified kit is used.

50-927

DV36

WHAT TO DO IF YOU SMELL GAS

• Open windows/extinguish any open 

flame.

• Do not try to light any appliance.

• Do not touch any electrical switch 

or use any phone in your building.

• Immediately call your gas supplier 

from a neighbour’s phone.  Follow 

the gas supplier’s instructions.

• If you cannot reach your gas 

supplier, call the fire department.

WARNING: 

 If the information in this manual is 

not followed exactly, a fire or explosion may result 

causing property damage, personal injury or loss of 

life. Installation and service must be performed by a 

qualified installer, service agency or the gas supplier.

FOR YOUR SAFETY: Do not store or use gasoline or 

other flammable vapours and liquids in the vicinity of 

this or any other appliance.

Massachusetts installations (Warning): This product must be installed by a licensed plumber or 

gas fitter when installed within the Commonwealth of Massachusetts. Other Massachusetts code 

requirements: Flexible connector must not be longer than 36in., a shut off valve must be installed; 

only  direct  vent  sealed  combustion  products  are  approved  for  bedrooms/bathrooms.  A  carbon 

monoxide detector is required in all rooms containing gas fired direct vent appliances. The fireplace 

damper must be removed or welded in the open position prior to installation of a fireplace insert.

INSTALLER:

 

Leave this manual with the appliance.

CONSUMER:

Retain this manual for future reference.

Summary of Contents for DV36

Page 1: ...r call the fire department WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Installation and service must be performed by a qualified installer service agency or the gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any ot...

Page 2: ...s to the current CAN CGA B149 installation code Canada or National Fuel Gas Code ANSI Z223 1 2 USA To prevent injury do not allow anyone who is unfamiliar with the stove to operate it To prevent injury if the pilot or pilot and burners have gone out on their own open the glass door and wait 5 minutes to air out before attempting to re light the stove Always keep the area around these appliances cl...

Page 3: ...14 Introduction 14 Placement and Framing 14 Framing Mount Brackets 15 Corner Installation 15 Raised Fireplaces and Hearths 15 Mantel Clearances 16 Vent Termination Restrictions 17 Fireplace Horizontal Vent Kit 50 1235 18 Other Approved Vent Parts 19 Venting 21 Vent Configurations and Restrictor Settings 22 Horizontal Termination 23 Vertical Termination 24 Installation Of Electrical Wiring For The ...

Page 4: ... 1 02 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY This ENVIRO DV36 Fireplace Has been certified for use with either natural or propane gases See rating label Is not for use with solid fuels Is approved for bedroom or bed sitting room IN CANADA must be installed with a listed wall thermostat IN USA see current ANSI Z223 1 for installation instructions Codes And Approvals Must be instal...

Page 5: ...ns INSTALLATION OPTIONS Parallel to a wall or placed in a corner With a floor hearth or raised up the wall Vertical or horizontal venting WARNING Operation of this heater when not connected to a properly installed and maintained venting system can result in carbon monoxide CO poisoning and possible death Dimensions Figure 1 Dimensions of the Firebox Rating Label Location The rating label is locate...

Page 6: ...ediately call your gas supplier from a neighbors phone Follow the gas suppliers instructions If you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob NEVER use tools If the knob will not push in or turn by hand do not try to repair it Call a qualified service technician Force or attempted repair may result in a fire or explosion D ...

Page 7: ...stly more air open less air close Air Shutter blue the fireplace is getting too much air Therefore the air shutter should be closed push in slightly until the correct flames are achieved Flames that are very orange with tall dark stringy tips are not getting enough air Open pull out the venturi until the flames clean up If the venturi is opened or closed all the way and the correct flames cannot b...

Page 8: ... Service Cleaning The Glass Blower speed Optional HI OFF LO Figure 5 Control Panel Figure 6 Fan Control Piezo ignitor HI LOW Knob Gas Control Burner Lighting A Make sure the pilot is lit B Turn gas control knob COUNTER CLOCKWISE to ON C Flip the burner switch to ON D Turn HI LO knob to the desired flame height The blower will come on only when the fireplace is up to temperature approximately 20 mi...

Page 9: ... mild glass cleaner and a soft cloth abrasive cleaners will damage the glass and plated surfaces Depending on the amount of use the glass should require cleaning no more than two or three times a season Do not clean the glass when it is hot Cleaning The Firebox Remove the logs carefully as they are very fragile Gently remove all the embers and rock wool and place on a paper towel Vacuum the bottom...

Page 10: ...urchased from most hardware stores On the areas with discoloration use the sanding pads to sand in the same direction as the brushed finish then blend the finish by feathering in the surrounding area This refinishing procedure has been approved by the manufacturer and will not harm the finish Please note ANTIQUE COPPER IS THE ONLY FINISH THAT CAN BE SANDED DO NOT SAND PEWTER GOLD OR NICKEL FINISHE...

Page 11: ...m 1 Installation instruction sheet 1 Conversion label Carefully inspect all parts supplied with this conversion kit If any parts have been damaged or are missing contact your dealer distributor or courier company to have them replaced before starting this installation Burner Removal The burner may need to be removed for a few reasons including cleaning under the burner converting the unit to a dif...

Page 12: ...s supply must be shut off prior to disconnecting the electrical power and before proceeding with the conversion Allow the valve and unit to cool down to room temperature 2 Remove the glass as shown in the Maintenance and Service Glass Door Removal 3 Carefully remove the log set and ember material if they are installed 4 Remove the burner as shown in the Maintenance and Service Burner Removal 5 Con...

Page 13: ...as line to the unit 10 Use a small brush to apply a warm soapy water solution to all gas connections use a half dish soap and half warm water If a gas leak is present bubbling will occur Gas leaks can be repaired by using an approved pipe thread sealant or approved Teflon tape NEVER USE AN OPEN FLAME WHEN TESTING FOR LEAKS 11 Reconnect the electrical power to the unit 12 Relight the main burner in...

Page 14: ...re specific framing measurements for each situation The basic opening should have the dimensions shown in Figure 15 The fireplace must have a strong and level surface to be placed on The surface should be made of wood or a non combustible material not carpet The framing boards may touch the top and back standoffs but no insulating material can be placed between the frame and the standoffs The gas ...

Page 15: ...installing a fireplace in the corner of a room are given in Figures 17 and 18 Refer to Initial Installation Vent Configurations and Restrictor Settings for allowable pipe lengths Do not interfere with the structural integrity of the walls Outside Wall Thick Inside Wall 23 7 8 605mm 5 5 8 143mm 36 1 4 920mm 47 5 8 1210mm 33 3 4 856mm 15 1 2 393mm 11 279mm Figure 17 Dimensions for a corner installat...

Page 16: ... Top of unit to bottom of 10 254 mm mantel 10 25 4 cm 14 35 6 cm Top of unit to bottom of 19 mm facing board 6 15 2 cm 6 15 2 cm 3 76mm Top of unit Combustible front face Combustible board Figure 22 Combustible Shelf Clearance To Ceiling 37 Figure 21 Raised Fireplace with no Hearth Even though the DV36 can be installed at floor level without a hearth there are a few options with raised fireplaces ...

Page 17: ...ed C 12 in 30 cm Clearance from permanently closed window to prevent condensation D 24 in 60 cm Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 ft 60 cm from center line of terminal E 18 in 45 cm Clearance to unventilated soffit F 12 in 30 cm Clearance to outside corner G 12 in 30 cm Clearance to inside corner H 3 ft 91 cm within a height of 15 ...

Page 18: ......

Page 19: ...jury The Fireplace Horizontal Vent Kit can be installed on the unit as rear vent or top vent KIT COMPONENTS Qnty Description Qnty Description 1 Horizontal direct vent termination cap 4 Wire spacers 1 Flue collar adapter 1 4 oz tube Mill Pac Sealant 1 Wall thimble 1 4 oz tube RTV silicone 1 5 190 cm length of Ø4 10 cm double walled flex pipe 12 9 16 tech screws 1 5 190 cm length of Ø6 16 8 cm doubl...

Page 20: ...Name Nominal Sizes American Metal Products AmeriVent Direct 4 6 5 8 Security Chimneys International LTD Secure Vent 4 6 5 8 Selkirk Metalbestos Direct Temp 4 6 5 8 Simpson Dura Vent Direct Vent GS 4 6 5 8 The DV36 fireplace has been tested and certified for use with AMERICAN METAL PRODUCTS AMERIVENT DIRECT SIMPSON DURAVENT TYPE GS PIPE FOR GAS STOVES SECURITY CHIMNEY S SECURE VENT DIRECT VENT SYST...

Page 21: ... 90 elbow black 950 4DT VS SV4VS Vinyl siding standoff sheild 942 4DT WT SV4RSN 4DWT Wall thimble 953 4DT SC SV4FC 4DSC Storm collar 963 4DT FS SV4BF 4DFSP Fire stop 988 4DT WS B SV4BM 4DWS Wall strap support band 970 4DT HKA SV0SHK 4DHTK1 Horizontal termination kit SD Basic Kit SEL Kit A SC Standard Kit 911 11 to 14 pipe adjustable 4DT AJ 4D12A 4 to 10 pipe adjustable SV4LA12 1 to 12 pipe adjusta...

Page 22: ...0 254 mm frame see Figure 29 will assure the proper support and spacing for the vent pipe as it passes through the wall Installations in Canada require that a wall thimble be used for passing through walls and ceilings All sealing and vapour barriers must comply with local building codes When planning an installation it is necessary to select the proper length of vent pipe for the particular requi...

Page 23: ...tal length of the vent pipes can not exceed 32 feet 15 12 m Any combination of rise and run can be used as long as it lays within the shaded area a total of three 3 90 elbows or six 6 45 elbows can be used In addition to what is shown if a 90 elbow is used in the horizontal plane 3 feet 91 4 cm must be subtracted from the allowable horizontal run for each 45 elbow 1 feet must be subtracted from th...

Page 24: ...ation The air gap prevents excessive heat from possibly melting the vinyl siding 5 Horizontal pipes must be supported every 3 feet 914 mm Plumber s all round strap will suffice 6 When running horizontal pipe clearances to combustibles must be maintained 1 inches 38 mm sides 1 inches 38 mm bottom and 2 inches 51 mm top Step 1 Set the fireplace in the desired location Check to determine if wall stud...

Page 25: ...from the vent cap assembly to the outer wall of the vent pipe Bend any remaining portion of the strap back towards the vent cap Security Secure Vent uses a twist lock cap Step 5 Position the horizontal vent termination in the center of the 10 inches 25 4 cm square hole and attach to the exterior wall with the four screws provided The arrow on the vent termination should be pointing up Run a bead o...

Page 26: ...flashing to the roof with roofing nails Use a non hardening sealant between the uphill edge of the flashing and the roof Insure the roofing material overlaps the top edge of the flashing Verify that you have at least the minimum clearance to combustibles at the roof line STEP 8 Continue to add pipe sections until the height of the vent cap meets the minimum code requirements Refer to Figure 35 and...

Page 27: ...ons in the same manner as shown in Figure 29 plumber s tape connected to wall strap Wall strap 45 elbows x2 Nails Ceiling firestop Ceiling Second floor Use clearances to as defined by appliance and vent pipe manufacturers 4 Any occupied areas above the first floor including closets and storage spaces which the vertical vent passes through must be enclosed The enclosure may be framed and sheet rock...

Page 28: ...ft 5 49 m Table 9 Recommended Thermostat Wire Size 28 Figure 38 Install Electrical Outlet Into DV36 The electric box outlet must be hard wired to the bottom left or right if the gas line is to come in on the left of the unit if you plan to install the Optional Fan Kit in the future Refer to local electrical bylaw for proper installation In the absence of local codes with the current CSA C22 1 Cana...

Page 29: ...ndividual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than psig 3 45 KPa Always check for gas leaks with a soap and water solution after completing the required pressure test TO TEST VALVE PRESSURES The pressure taps are located on the top right of the valve shown in Figure 40 Turn set screw 1 turn counter clockwise to loosen ...

Page 30: ...ches and ledges which make alignment easier Using the pictures provided carefully set the logs in place see Figures 42 through 47 NOTE The logs are fragile and should be handled gently Figure 41 Empty firebox with grate and locator pins Figure 42 First Stage Log Set Installation Figure 43 Second Stage Log Set Installation Locator pins for left log Locator pins for right log Figure 42 The first log...

Page 31: ...o Figure 44 Ensure the log does not block any burn ports Figure 46 The bottom of the left center log will rest over the locator pin on the pan burner and against the grate The top half of the log must rest against the back log see Figure 43 The center spot shown in Figure 43 is a knot in the back log for the left center log to rest against Ensure the log does not block any burn ports Figure 44 Thi...

Page 32: ... be more than required Use of other foreign materials on the burners may create dangerous conditions Figure 48 DV36 complete log set up with embers burning for it to cool down Then remove the glass and rearrange the ember material making sure none of the burner ports are blocked Maintenance Once a year the logs should be removed and checked for deterioration or large amounts of soot A small amount...

Page 33: ...steps 4 and 5 for the left panel 7 Install the log set refer to Secondary Installation Log Set and Ember Installation and glass door To Remove Panels 1 Pull the bottom and top tabs away from the side panels 2 Carefully slide the side panels out towards the front do not slide the panels on the tabs 3 Push the center panel straight up about inch 5 mm pull the bottom out past the ledge then pull the ...

Page 34: ...ier company before starting this installation Figure 53 Wiring Diagram For Fan Control The fireplace must be electrically connected and grounded in accordance with local codes or in the absence of local codes with the current CSA C22 1 Canadian Electrical Code Part 1 Safety Standards For Electrical Installations or The National Electrical Code ANSI NFPA 70 in the US WARNING The electrical groundin...

Page 35: ...n the back wall refer to Figure 55 5 Using two 2 T 20 screws attach the fan control box to the ignitor control panel refer to Figure 56 Before tightening the screws ensure that the thermal switch on top of the box firmly contacts the firebox bottom 6 Plug the fan into the hard wired electrical box outlet refer to Figure 57 that was installed in the Initial Installation Installation of Electrical O...

Page 36: ...rew check pilot head for damage Check thermocouple voltage at valve It must be greater than 5 mV If low replace thermocouple Air in gas line pilot dies while knob is depressed Bleed line Check gas line pressure Contact dealer Burners will not remain lit Problem with thermopile circuit Check gas line pressure Check for flame impingement on thermopile If low see Pilot will not remain lit Check therm...

Page 37: ...0 491 On Off Remote Control Kit 50 559 Programmable Wall Mounted Remote Control 50 583 7 Dual Bulb Door Gasket 10 feet 50 634 7 Door Glass Gasket 50 911 8 Door Latch Mechanism with Spring set of 2 50 912 9 Pan Burner with Right Left Firebox Cover 50 913 10 Burner Tray Assembly Complete 50 915 11 Grate 50 916 12 Log Set with Embers 50 917 13 Wall Switch Kit 50 920 14 Three Flame Pilot Hood 50 925 1...

Page 38: ... Brushed Nickel set of 2 50 952 18 Louvre Set Gold set of 2 50 953 19 Fan Kit 50 954 20 Louvre Set Black set of 5 with mounting brackets 50 956 Cape Cod Fascia 50 1189 Vine Insets Painted 50 1190 Vine Insets Brushed Gold 50 1191 Vine Insets Brushed Nickel 50 1192 Frost Insets Painted 50 1193 Frost Insets Brushed Gold 50 1194 Frost Insets Brushed Nickel 50 1195 38 ...

Page 39: ...39 Parts Diagram 5 19 1 4 10 3 15 13 8 16 7 18 20 11 2 14 9 6 17 12 ...

Page 40: ...e 1 Year Warranty Under this warranty Sherwood Industries Ltd covers all exterior surface finishes against defects in materials and workmanship for part repair or replacement and limited labour for the first 1 year to the original purchaser Please see the exclusions and limitations section below as certain restrictions and exclusions apply to this warranty Here is how our Warranty works If you hav...

Page 41: ...e offsets negative air pressures or other influences caused by mechanical systems such as furnaces fans clothes dryers etc 12 The Limited Warranty is void if a The stove has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals b The stove is subject to submersion in water or prolonged periods of dampness or condensation c Any damage to the unit combustion cham...

Page 42: ...le for travel costs for service work In the event of in home repair work the customer will pay any in home travel fees or service charges required by the Authorized Dealer 28 At no time will Sherwood Industries Ltd be liable for any consequential damages which exceed the purchase price of the unit Sherwood Industries Ltd has no obligation to enhance or modify any stove once manufactured example as...

Page 43: ...______________________________ MODEL ___________________________________ SERIAL NUMBER ___________________________ DATE OF PURCHASE _____________ dd mm yyyy DATE OF INSTALLATION ___________ dd mm yyyy NATURAL GAS NAT PROPANE LPG INLET GAS PRESSURE _________in wc MAIN BURNER ORIFICE __________ DMS PILOT ORIFICE _________OR________in diam INSTALLER S SIGNATURE _______________________________________...

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