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© 2015 Emerson Climate Technologies, Inc.
AE4-1331 R7
ZP16 to ZP44K3E and ZP14 to ZP61K5E R-410A
1.5 to 5 Ton Copeland Scroll
™
Compressors
AE4-1331 R7
July 2015
Safety
Safety Instructions ................................................2
Safety Icon Explanation .......................................2
Instructions Pertaining to Risk of Electrical Shock,
Fire, or Injury to Persons ......................................3
Safety Statements ................................................3
Introduction
.............................................................4
Nomenclature .......................................................4
Application Considerations
Internal Pressure Relief Valve .............................. 4
Discharge Temperature Protection ....................... 4
Heat Pump Protection ..........................................5
Discharge Line Thermostat .................................. 5
Air-Conditioning Unit Protection ........................... 5
High Pressure Cut-Out Switch ............................. 5
Shut Down Device ................................................5
Discharge Check Valve ........................................ 6
Motor Overload Protection ................................... 6
Operating Envelope .............................................6
Power Supply .......................................................6
Accumulators .......................................................6
Charge Compensators .........................................6
Screens ................................................................7
Crankcase Heat-Single Phase ............................. 7
Crankcase Heat-Three Phase .............................. 7
Pump Down Cycle ................................................7
Minimum Run Time ..............................................7
Reversing Valves .................................................8
Low Ambient Cut-Out ...........................................8
Oil Type ................................................................8
Contaminant Control ............................................8
Long Line Sets/High Refrigerant Charge ............. 8
Discharge Mufflers
...............................................9
Air-Conditioning System Suction Line
Noise & Vibration .................................................9
Mounting Parts .....................................................9
Single Phase Starting Characteristics .................. 9
PTC Start Components .......................................10
Electrical Connections .........................................10
Deep Vacuum Operation .....................................10
Shell Temperature ...............................................10
Suction & Discharge Fittings ............................... 10
System Tubing Stress .........................................10
Three Phase Scroll Electrical Phasing ................ 10
Brief Power Interruptions ..................................... 11
Manifolding Tandem Compressors ...................... 11
Tandem Applications ........................................... 11
Maximum Tilt Angles ........................................... 11
Application Tests
Application Summary........................................... 11
Continuous Floodback Test ................................. 12
Field Application Test ..........................................12
Assembly Line Procedures
Installing the Compressor ...................................12
Assembly Line Brazing Procedure ...................... 13
Tandem Assembly ...............................................13
Pressure Testing .................................................13
Assembly Line System Charging Procedure ....... 13
High Potential (AC Hipot) Testing ........................ 13
Final Run Test .....................................................14
Unbrazing System Components ......................... 14
Service Procedures
Copeland Scroll Functional Check ...................... 14
Compressor Replacement After Motor Burn ....... 15
Start Up of a New or Replacement Compressor .. 15
Tandem Service .....................................................15
Figures & Tables
Oil Dilution Chart .................................................16
Accumulator Piping .............................................17
Time Delay Wiring ...............................................17
Compressor Electrical Connection ...................... 18
Discharge Thermostat ........................................18
Crankcase Heater ...............................................18
R410A Scroll Operating Envelope ....................... 19
Scroll Suction Tube Brazing ................................ 20
How a Scroll Works.. ...........................................21
Typical ZPK5 Tandem .........................................22
Tilted Tandem ......................................................22
Field Application Test ..........................................23
Design Configurations
.........................................23
Compressor Accessories ................................. 24-25
Compressor Refrigerant Charge Limits... ............ 25
TABLE OF CONTENTS
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