Elmo Gold Bell Installation Manual Download

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Gold Bell

Digital Servo Drive

Installation Guide

April 2018 (Ver. 1.200)

www.elmomc.com

Summary of Contents for Gold Bell

Page 1: ...Gold Bell Digital Servo Drive Installation Guide April 2018 Ver 1 200 www elmomc com...

Page 2: ...ly for the purpose of assisting users of the Gold Bell servo drive in its installation The text and graphics included in this manual are for the purpose of illustration and reference only The specific...

Page 3: ...Installation 13 5 1 Unpacking the Drive Components 13 Chapter 6 Mounting the Gold Bell 14 Chapter 7 Integrating the Gold Bell on a PCB 15 7 1 Power Returns PR 15 7 2 COMRET 15 7 3 Earth Connection PE...

Page 4: ...1 9 6 3 Port C Emulated Encoder Output 42 9 6 4 Analog Inputs 42 9 6 4 1 Analog Input 1 43 9 6 4 2 Analog Input 2 44 9 6 5 RS232 TTL Logic Level 44 9 6 6 USB 2 0 46 9 6 7 EtherCAT Ethernet 47 9 6 8 CA...

Page 5: ...ed personnel may install adjust maintain and repair the servo drive A qualified person has the knowledge and authorization to perform tasks such as transporting assembling installing commissioning and...

Page 6: ...g reinforced or double insulation in accordance with approved safety standards Before switching on the Gold Bell verify that all safety precautions have been observed and that the installation procedu...

Page 7: ...m the Mains The Gold Bell can operate with single or dual power supplies If separation between the main DC power source and a control supply is required then a control supply isolated from the Mains i...

Page 8: ...imum supply voltage VDC 95 Maximum continuous power output W 80 200 400 800 1200 1600 Efficiency at rated power at nominal conditions 99 Maximum output voltage 95 of DC bus voltage at f 22 kHz Control...

Page 9: ...power output W 480 960 1450 Efficiency at rated power at nominal conditions 99 Maximum output voltage 95 of DC bus voltage at f 22 kHz Control supply VDC 12 to 95 VDC up to 6 VA inc 5 V 2 x 200 mA for...

Page 10: ...2 2 Product Features Main Feature Details Presence No STO TTL Digital Input Option TTL 6 Digital Output Option Open Collector emitter isolated 2 TTL 3 3V Non Isolation 2 Analog Input Differential 10V...

Page 11: ...mbient temperature according to IEC60068 2 2 0 C to 40 C 32 F to 104 F Storage temperature 20 C to 85 C 4 F to 185 F Maximum non condensing humidity according to IEC60068 2 78 95 Maximum Operating Alt...

Page 12: ...3 Adjustable speed electrical power drive systems Safety requirements Functional EN ISO 13849 1 2008 PL e Cat 3 Safety of machinery Safety related parts of control systems Approved IEC EN 61800 5 1 Ad...

Page 13: ...oam protection To unpack the Gold Bell 1 Carefully remove the servo drive from the box and the Styrofoam 2 Check the drive to ensure that there is no visible damage to the instrument If any damage has...

Page 14: ...m 0 4 outward from the heat sink to enable free air convection around the drive We recommend that the Gold Bell be soldered directly to the board Alternatively though this is not recommended the Gold...

Page 15: ...is plane must be as low as possible to reduce the impedance between the Grounds This effectively reduces the levels of common mode differences interferences EMI etc 7 2 COMRET For details of the COMRE...

Page 16: ...that the servo drive as a stand alone must withstand breakdown voltages of 2KV for the 200V models and 1 7KV for the 100V models between PE to PR However the connections between PE to PR and the COMRE...

Page 17: ...es Power Zone and Control Communication Zone Power Zone This area is dedicated to Power conductors only VP PR PE VL VL VN and motor leads Control and Communication Zone This area of the PCB is dedicat...

Page 18: ...Gold Bell Installation Guide MAN G BELIG Ver 1 200 Connector J2 www elmomc com 18 Table of Contents Chapter 8 The Gold Bell Connection Diagram Figure 4 The Gold Bell Connection Diagram...

Page 19: ...ation guides All the wiring diagrams show wiring for D TYPE connectors Wiring Symbol Description Earth connection PE Earth Connection Common at the Controller Shielded cable with drain wire The drain...

Page 20: ...nts Wiring Symbol Description Encoder Earthing The cable s shield is connected to the chassis PE in the connector Earthing the Encoder and connecting the Earth PE to the drive COMRET is mandatory to i...

Page 21: ...ction J2 2x24 1 27 mm pitch 0 41 mm sq Feedbacks Digital Halls Analog Inputs Communications J1 2x12 I O LEDs STO M4 1x2 2 mm pitch 0 51 mm sq Motor power output 4 M3 1x2 Motor power output 3 M2 1x2 Mo...

Page 22: ...s Hardware Manual 9 4 Motor Power Connector Pinouts For full details see Chapter 8 in the MAN G Board Level Modules Hardware Manual Pin Function Cable Brushless Motor Brushed DC Motor Stepper Motor PE...

Page 23: ...Gold Bell Installation Guide MAN G BELIG Ver 1 200 Connector J2 www elmomc com 23 Table of Contents Figure 5 Brushless Motor Power Connection Diagram Figure 6 DC Brushed Motor Power Connection Diagram...

Page 24: ...Gold Bell Installation Guide MAN G BELIG Ver 1 200 Connector J2 www elmomc com 24 Table of Contents Figure 7 Stepper Motor Power Connection Diagram...

Page 25: ...t Power PR Power return Power PE Protective earth Power Connector Type 2 mm pitch 0 51 mm sq Table 4 Connector for Main Power Note The 12V to 195V DC power source must be from the Mains Connect the DC...

Page 26: ...y Return Connector Type 2 mm pitch 0 51 mm sq Table 5 Control Supply Pins Connect the VL and PR terminal to the Control Connector To connect your integration board to the control supply 1 The source o...

Page 27: ...sources are required a main power 12 to 195V DC power source isolated from the Mains and a control power supply 12 to 95V isolated from the Mains for the logic The following figure describes the conne...

Page 28: ...he main and control power It is strongly recommended to add a filter on the VL Input Pin at the Gold Bell in order to avoid interference from the power stage e g noises The following figure describes...

Page 29: ...G BELIG Ver 1 200 Connector J2 www elmomc com 29 Table of Contents Figure 10 Single Power Supply Connection Diagram with VL connected externally Note Make sure to connect the PR to the closest earth...

Page 30: ...r for logic as well as the main power If separation between the main DC power source and a control supply is required then a control supply isolated from the Mains can be connected by implementing dio...

Page 31: ...ection 14 3 in the MAN G Board Level Modules Hardware Manual Connector Type 1 27 mm pitch 0 41 mm sq Note regarding the EtherCAT and CAN communication options The J2 Connector exports all supported co...

Page 32: ...alog return 21 PortB_ENC_INDEX ANALOG_I RESOLVER_OUT Port B Channel_Index Analog_Index Resolver_Out 22 ANALOG1 Analog input 1 23 PortB_ENC_INDEX ANALOG_I RESOLVER_OUT Port B Channel_Index Analog _Inde...

Page 33: ...CAN CAN_H CAN_H BUS Line dominant high 41 USBD USB data complement 42 USBD USB data 43 COMRET Common return 44 USB_VBUS USB VBUS 5V 45 RS232_RX SB_OUT There are two options for this pin Option 1 RS232...

Page 34: ...inputs Digital Hall sensors Incremental encoder or absolute serial encoder depending on the specific model Differential pulse width modulation PWM signal input can be connected to port A Differential...

Page 35: ...Gold Bell Installation Guide MAN G BELIG Ver 1 200 Connector J2 www elmomc com 35 Table of Contents 9 6 1 2 Hall Sensors Figure 13 Hall Sensors Connection Diagram...

Page 36: ...ts 9 6 1 3 Absolute Serial Encoder The following Absolute Encoder are supported Endat 2 2 Biss C and Biss B Pansonic Tamagawa SSI Sanyo Danki Hiperface The following is the diagram connection of the E...

Page 37: ...IG Ver 1 200 Connector J2 www elmomc com 37 Table of Contents The following is the diagram connection of the Pansonic Tamgawai Sanyo Danki Figure 15 Absolute Serial Encoder Recommended Connection Diag...

Page 38: ...www elmomc com 38 Table of Contents 9 6 1 4 Hiperface The following figure describes the connection diagram Figure 16 Absolute Serial Encoder Recommended Connection Diagram for Stegmann Hiperface Note...

Page 39: ...lowing sensors Incremental encoder interpolated analog encoder or analog Hall sensors Or Resolver separate hardware option Differential PWM signal input can be connected to port B Differential Pulse D...

Page 40: ...ell Installation Guide MAN G BELIG Ver 1 200 Connector J2 www elmomc com 40 Table of Contents 9 6 2 2 Interpolated Analog Sine Cosine Encoder Figure 18 Port B Interpolated Analog Encoder Connection Di...

Page 41: ...Gold Bell Installation Guide MAN G BELIG Ver 1 200 Connector J2 www elmomc com 41 Table of Contents 9 6 2 3 Resolver Figure 19 Port B Resolver Connection Diagram...

Page 42: ...tput derived from port A or port B feedback inputs or from internal variables Figure 20 Emulated Encoder Differential Output Recommended Connection Diagram 9 6 4 Analog Inputs There are two possible t...

Page 43: ...e MAN G BELIG Ver 1 200 Connector J2 www elmomc com 43 Table of Contents 9 6 4 1 Analog Input 1 The following circuit Figure 21 describes the internal interface of the Analog input Figure 21 Analog In...

Page 44: ...Bell allows an additional single ended Analog input Figure 22 describes the input interface of the Analog_input2 in the Gold Bell It also describes implementation examples for a differential analog i...

Page 45: ...Gold Bell Installation Guide MAN G BELIG Ver 1 200 Connector J2 www elmomc com 45 Table of Contents Figure 23 Standard RS232 Voltage Level incorporating RS232 TX RX Transceiver Connection Diagram...

Page 46: ...Guide MAN G BELIG Ver 1 200 Connector J2 www elmomc com 46 Table of Contents 9 6 6 USB 2 0 Figure 24 USB Network Diagram Note In the Gold Bell the shield of the USB connector should be connected to th...

Page 47: ...rnet The Gold Bell serves as an EtherCAT slave device therefor it includes EtherCAT_IN and EtherCAT_OUT ports It also includes LED indicators The EtherCAT_IN port can be configured to an Ethernet port...

Page 48: ...elmomc com 48 Table of Contents Figure 25 EtherCAT Connection Schematic with Diagram Sign of 3 3V 9 6 8 CAN Figure 26 displays the CAN connectivity Figure 26 CANbus Connections Important A 120 termin...

Page 49: ...details Connector Type 1 27 mm pitch 0 41 mm sq Pin J1 Signal Function 1 SB_Load Serial Bus Load for extended IO refer to Chapter 13 of the MAN G Board Level Modules Hardware manual 2 SB_Clock Serial...

Page 50: ...utput 1 17 OUTRET2 OUT 2 return 18 OUTRET1 OUT 1 return 19 LED2 Bi color indication output 2 Cathode 20 LED1 Bi color indication output 1 Cathode 21 OUT4 Programmable output 4 not isolated 3 3V TTL le...

Page 51: ...Gold Bell Installation Guide MAN G BELIG Ver 1 200 Connector J2 www elmomc com 51 Table of Contents 9 7 1 Digital Inputs 9 7 1 1 TTL voltage level Figure 27 Digital Input TTL Mode Connection Diagram...

Page 52: ...pen Collector and Open Emitter The following diagram describes theOUT1 and OUT2 outputs Figure 28 Digital Output Connection Diagram Isolated Open Collector and Open Emitter Connection 9 7 3 Analog Inp...

Page 53: ...ode The diagram below describes the TTL option connection for the STO input interfaces Figure 29 STO Input Connection TTL Option 9 7 5 EtherCAT Status Indicator For details of the EtherCAT Status Indi...

Page 54: ...nsure that the DC supply is within the specified range and that the proper plus minus connections are in order 10 1 Initializing the System After the Gold Bell has been connected and mounted the syste...

Page 55: ...t dissipation capability Approximately 10 C W Thermal time constant Approximately 240 seconds thermal time constant means that the Bell will reach two thirds of its final temperature after 4 minutes S...

Page 56: ...ermine the ambient operating temperature of the Gold Bell 3 Calculate the allowable temperature increase as follows For an ambient temperature of 40 C T 80 C 40 C 40 C 4 Use the chart to find the actu...

Page 57: ...d Bell Installation Guide MAN G BELIG Ver 1 200 How to Use the Charts www elmomc com 57 Table of Contents Chapter 12 Dimensions This chapter provides detailed technical dimensions regarding the Gold B...

Page 58: ...How to Use the Charts www elmomc com 58 Table of Contents...

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