Electro Max Hely Installation & Maintenance Instructions Manual Download

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HELY

Floodlight - Heliport LED Light

SC ELECTRO MAX SRL

36 Lunca Street, Petrosani

Hunedoara Country, Romania

tel.: +40 254 515 465

web: www.electromax.ro

mail: [email protected]

Hely Floodlight

INSTALLATION & MAINTENANCE INSTRUCTIONS

Summary of Contents for Hely

Page 1: ...t Heliport LED Light SC ELECTRO MAX SRL 36 Lunca Street Petrosani Hunedoara Country Romania tel 40 254 515 465 web www electromax ro mail electromax electromax ro Hely Floodlight INSTALLATION MAINTENANCE INSTRUCTIONS ...

Page 2: ...www electromax ro Pag 2 HELY Floodlight RECORD OF CHANGES Issue Description of changes Author Technical approval Approved for issue Date of issue 1 ...

Page 3: ...e that each piece of apparatus supplied to the purchaser s order is correctly installed in a suitable location by technically qualified and competent persons experienced in the class of work involved The rules for ensuring the safety of personnel can be summarised as follows During normal use ensure that plant operators are fully conversant with all controls particularly those for emergency shut d...

Page 4: ...ponsible for installing such apparatus is advised that when live it could constitute a safety hazard and relevant safety procedures are necessary 6 ACCESS TO THE APPARATUS DESCRIBED IN THIS MANUAL It is the purchaser s user s responsibility to ensure that all personnel obtaining access to the apparatus are competent and work in accordance with the user s safe system of work Explanation of symbols ...

Page 5: ...lectroMax Φ160mm shallow base 8 2 2 1 Kit Includes 14 2 2 2 Installation tools required 14 2 2 3 Mounting 14 2 3 Mounted on existing Φ8 IEC type shallow base 9 2 3 1 Kit Includes 14 2 3 2 Installation tools required 14 2 3 3 Mounting 14 2 4 Alignment 10 2 5 Electrical installation 11 2 5 1 Installation tools required 14 2 5 2 Installation 14 2 6 Heliport photometric simulation 12 3 Maintenance 13 ...

Page 6: ...LYFloodlightispowerdfrom110 240V50 60HzdirectlyfromthemainsorusinganElectroMax heliport controller Order code AL 055 08 WH 1 INTRODUCTION The HELY Floodlight has been designed to meet the requirements of ICAO Annex 14 Vol II Heliports Fourth Edition July 2013 EN 60598 1 2015 Luminaires Part 1 General requirements and tests 1 1 COMPLIANCE WITH STANDARDS The HELY Floodlight is supplied in a shipping...

Page 7: ...3 AX Mounting Base AL 104 AX Standard Φ160mm Shallow Base AL 105 AX Adapter Disc for 8 shallow base AL 107 AX IP68 Electrical Junction Box AL 108 AX Φ160mm Shallow Base Mounting kit 1 3 ORDERING OPTIONAL ACCESSORIES To order accessories use ordering codes below and please call our customer support For contact details please refer to our website www electromax ro ...

Page 8: ...attached to the base plate using a Φ32 mm coupling tube and a frangible coupling 2 1 SURFACE MOUNTED WITH BASE PLATE Mounting Layout 2 1 3 4 5 6 1 Light Fixture Code AL 055 08 WH 2 Φ32 mm Coupling Tube code AL 100 AX 3 M10 100 Hexagonal Head Screw 4 Frangible Coupling code AL 101 AX 5 Φ260 Base plate code AL 102 AX 6 M10 Metal Dowel ...

Page 9: ...s Φ260mm Base plate 2 Frangible coupling IP68 Junction box Φ32 mm Coupling Tube 8 pcs M5 x 16mm Allen Screw 6 pcs M10 x 100mm Hex Head Screw 6 pcs M10 Metal dowel 17 mm Torque wrench 2 1 2 Installation tools required Adjustable wrench for 60mm nut 10mm Wrench ...

Page 10: ... selected drill six holes with the following dimensions diameter Φ16mm depth minimum 120mm A trench for electric cable must be dig from the centre of the base plate to the border of the helipad Insert the metal dowels into the drilled holes 6 X 16mm hole Trench for electrical cable 218 00 10 50 ...

Page 11: ... 1 1 1 1 1 1 20 Nm 2 Base plate and electrical cables installation Using a screwdriver the electrical connections will be made See 2 5 Electrical installation The base plate will be mounted using 6 pcs M10 X 100 hex head screws with 20Nm torque ...

Page 12: ...ing the 10mm wrench 5 pcs M5x12mm hex head screws will be tightened Frangible coupling installation Using the adjustable wrench the frangible coupling will be tightened with 30Nm torque Floodlight mounted on Φ260mm base plate with frangible coupling 30 Nm 1 2 215 00 ...

Page 13: ...a mounting base for frangible coupling a Φ32 mm coupling tube and a frangible coupling 2 2 MOUNTED ON ELECTROMAX Φ160mm SHALLOW BASE Mounting Layout 1 Light fixture code AL 055 08 WH 2 Φ32 mm coupling tube code AL 100 AX 3 M5 16 Allen screw 4 Frangible coupling code AL 101 AX 5 Mounting base code AL 103 AX 6 Standard Φ160mm shallow base code AL104 AX 2 1 3 4 5 6 ...

Page 14: ...ectromax ro Pag 14 HELY Floodlight 2 2 1 Kit Includes Φ160mm Shallow base Mounting base 2 Frangible coupling IP68 Junction box 8 pcs M5 x 16mm Allen Screw 5 pcs M10 x 25mm Hex Head Screw Φ32 mm Coupling Tube ...

Page 15: ...www electromax ro Pag 15 HELY Floodlight 2 2 2 Installation tools required 4mm Allen wrench Adjustable wrench for 60mm nut 10mm Wrench Shallow base mounting kit ...

Page 16: ... mm min Ø170mm The desired mounting location will be selected drill a hole with the following dimensions diameter minimum Φ170mm depth minimum 145mm Bottom drainage should be provided to avoid water accumulation in the shallow base 160 00 135 00 Φ 20 mm cable holes ...

Page 17: ...www electromax ro Pag 17 HELY Floodlight Visually inspect if the base fits into the drilled hole ...

Page 18: ...www electromax ro Pag 18 HELY Floodlight Mounting the kit on the shallow base is done in three simple steps 1 2 2 2 3 ...

Page 19: ...max ro Pag 19 HELY Floodlight 20 Nm Insert the electrical cables into the shallow base before mounting it into the drilled hole Cable holes should be sealed to prevent the resin from entering into the shallow base ...

Page 20: ...www electromax ro Pag 20 HELY Floodlight Resin Finally after the shallow base is placed concrete will be poured around it ...

Page 21: ...www electromax ro Pag 21 HELY Floodlight Mounted Shallow Base Allow the resin to dry After drying remove the mounting kit ...

Page 22: ...the shallow base The mounting plate will be placed in the Φ160mm shallow base Using the 4 mm Allen wrench the 8 pcs M5x16mm allen screws will be tightened with 20Nm torque Electrical cables installation Using a screwdriver the electrical connections will be made See 2 5 Electrical installation Fixture installation ...

Page 23: ...ng the 10mm wrench 5 pcs M5x12mm hex head screws will be tightened Frangible coupling installation Using the adjustable wrench the frangible coupling will be tightened with 30Nm torque Floodlight mounted on Φ160mm shallow base with frangible coupling 195 00 30 Nm 1 2 ...

Page 24: ...coupling tube and a frangible coupling 2 3 MOUNTED ON Φ8 IEC TYPE SHALLOW BASE Mounting Layout 1 Light fixture Code AL 055 08 WH 2 Φ32 mm Coupling Tube code AL 100 AX 3 M5 16 Allen Screw 4 Frangible Coupling code AL 101 AX 5 Mounting base code AL 103 AX 6 Adapter disc for 8 shallow base code AL 105 AX 7 M10 20 Hexagonal head screw 8 Φ8 existing shallow base 2 1 3 4 5 6 7 8 ...

Page 25: ...Pag 25 HELY Floodlight 2 3 1 Kit Includes 8 pcs M5 x 16mm Allen Screw 5 pcs M5 x 12mm Hex Head Screw Adapter disk Mounting plate 4 pcs M10 x 25mm Hex Head Screw 2 Frangible coupling IP68 Junction box Φ32 mm Coupling Tube ...

Page 26: ...www electromax ro Pag 26 HELY Floodlight 17 mm Torque wrench 2 2 2 Installation tools required 4mm Allen wrench Adjustable wrench for 60mm nut 10mm Wrench ...

Page 27: ...www electromax ro Pag 27 HELY Floodlight 2 3 3 Mounting The adapter disk will be mounted on existing 8 IES Type using 4 pcs M10 X 20 hex head screws with 30Nm torque 20 Nm ...

Page 28: ...e shallow base The mounting plate will be placed on the adapter disk Using the 4 mm Allen wrench the 8 pcs M5x16mm allen screws will be tightened with 20Nm torque Electrical cables installation Using a screwdriver the electrical connections will be made See 2 5 Electrical installation Fixture installation 20 Nm ...

Page 29: ...the 10mm wrench 5 pcs M5x12mm hex head screws will be tightened Frangible coupling installation Using the adjustable wrench the frangible coupling will be tightened with 30Nm torque Floodlight mounted on Φ8 IEC Type shallow base with frangible coupling 195 00 30 Nm 1 2 ...

Page 30: ...IGNMENT Once the base plate or mounting base has been secured in place the Hely Floodlight can be vertical or horizontal align to the desire position Care should be taken to ensure that the Hely Floodlight is upright and is aimed towards the centre of the helipad Horizontal alignment untighten the 3 screws from the gripping system set the horizontal alignment to the desired position tighten the 3 ...

Page 31: ...n either a 230V AC directly from the mains or using an ElectroMax heliport controller 2 5 ELECTRICAL INSTALLATION The 230 V Hely Floodlight is supplied with a 3 core 3 x 1 0mm2 0 5m flying lead Connect the free ends of the cable to the power supply Example of electrical installation ...

Page 32: ...dlight 2 5 1 Installation tools required 2mm straight screwdriver ph3 phillips screwdriver 2 5 2 Installation 1 2 Open the junction box using the ph3 phillips head screwdriver and remove the cover Varistor 4A Fuse 3 ways terminal block ...

Page 33: ...Floodlight Insert cables through cable glands and connect them to the terminal block L N CAUTION When connecting the cables to the terminal block so they are not reversed Tighten the cable glands and put back the junction box cover ...

Page 34: ...TOMETRIC SIMULATION Example of floodlight installation 20 x 20m helipad According to ICAO Annex 14 Vol II Heliports Fourth Edition July 2013 paragraph 5 3 9 the average horizontal illuminance of the floodlighting should be at least 10 lux with a uniformity ratio average to minimum of not more than 8 1 measured on the surface of the TLOF ...

Page 35: ...mild detergent and a soft cloth Annualy Inspect fixture and cabling for deterioration Visibly inspect the fitting and cabling for deterioration 3 1 PREVENTIVE MAINTENANCE Situation Posible reason Solution Hely Floodlight not illuminating No input power Check input connections Hely Floodlight appears dim Dirty lens Clean the disperse with warm water mild detergent and a soft cloth Controller not se...

Page 36: ...HELY Floodlight SC ELECTRO MAX SRL Lunca 36 332061 Petrosani Hunedoara Romania tel 40 254 515 465 web www electromax ro mail electromax electromax ro ...

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