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Operating instructions

W3G800-CU25-80

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND INFORMATION

1

1. SAFETY REGULATIONS AND INFORMATION

Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.

1.1 Hazard levels for warnings

1

1.1 Hazard levels for warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.

WARNING

Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.

CAUTION

Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualifications

1

1.2 Staff qualifications

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:

;

Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.

1.4 Voltage

1

1.4 Voltage

;

Check the device's electrical equipment at regular intervals; see
Chapter 6.2 Safety inspection.

;

Replace loose connections and defective cables immediately.

DANGER
Electrically charged device

Risk of electric shock
→ When working on an electrically charged device, stand on a

rubber mat.

2

1.5 Safety and protective features

2

1.6 Electromagnetic radiation

2

1.7 Mechanical movement

2

1.8 Emissions

2

1.9 Hot surface

2

1.10 Transport

3

1.11 Storage

3

2. INTENDED USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Data according to Commission Regulation (EU) 327/2011

5

3.4 Technical description

6

3.5 Mounting data

6

3.6 Transport and storage conditions

6

3.7 Electromagnetic compatibility

6

4. CONNECTION AND STARTUP

6

4.1 Mechanical connection

6

4.2 Electrical connection

8

4.3 Connection in terminal box

9

4.4 Factory settings

10

4.5 Connection diagram

12

4.6 Checking connections

12

4.7 Switching on the device

12

4.8 Switching off the device

12

5. INTEGRATED PROTECTIVE FEATURES

12

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

13

6.1 Cleaning

14

6.2 Safety inspection

14

6.3 Disposal

Item no. 55047-5-9970 · ENU · Change 212910 · Approved 2020-11-18 · Page 1 / 14

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G800-CU25-80

Page 1: ...ecialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated w...

Page 2: ...g in conjunction with open and closed loop control devices If impermissible radiation levels occur following installation appropriate shielding measures have to be taken by the user NOTE Electrical or...

Page 3: ...stationary systems Performing all maintenance work Conveying air at an ambient air pressure between 800 mbar and 1050 mbar Using the device within the permitted ambient temperature range see Chapter...

Page 4: ...s in mm 1 Direction of air flow A 2 Cable diameter min 5 mm max 13 mm tightening torque 4 0 6 Nm 3 Tightening torque 3 5 0 5 Nm Item no 55047 5 9970 ENU Change 212910 Approved 2020 11 18 Page 4 14 ebm...

Page 5: ...evel The ErP data is determined using a motor impeller combination in a standardized measurement setup 3 4 Technical description Weight 47 6 kg Size 800 mm Motor size 150 Rotor surface Painted black E...

Page 6: ...o the public power system is greater than or equal to 120 times the rated output of the arrangement It is the responsibility of the installation engineer or operator owner of the device to ensure if n...

Page 7: ...with the resistance specifications according to EN 61800 5 1 for the protective earth connection circuit must be verified in the end application Depending on the installation situation it may be neces...

Page 8: ...remove caps where cables are fed in Equip the cable glands with the seals provided in the terminal box Route the wire s not included in scope of delivery into the terminal box First connect the PE pr...

Page 9: ...de for the device by ebm papst Mode parameter set 1 PWM control Mode parameter set 2 PWM control Fan device address 01 Max PWM 100 Min PWM 5 Save set value to EEPROM Yes Set value requirement Analog l...

Page 10: ...contact changeover contact common connection contact rating 250 VAC max 2 A AC1 min 10 mA KL2 3 NC Status relay floating status contact break for failure KL 3 1 RSA Bus connection RS485 RSA MODBUS RTU...

Page 11: ...EEPROM setting the integrated controller s direction of action can be selected via bus or digital input Din3 normal pin open or applied voltage 5 50 VDC inverse bridge to GND or applied voltage 1 VDC...

Page 12: ...supply Switching off the device for maintenance Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the p...

Page 13: ...ly for proper operation and soiling The frequency of checking is to be adapted accordingly depending on the degree of soiling DANGER Risk of injury from rotating fan Only clean when not in motion Do n...

Page 14: ...rve the applicable country specific legal regulations with regard to the disposal of products or waste occurring in the various phases of the life cycle The corresponding disposal standards are also t...

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