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Operating instructions

R3G450-PW12-02

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND INFORMATION

1

1. SAFETY REGULATIONS AND INFORMATION

Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.

1.1 Hazard levels for warnings

1

1.1 Hazard levels for warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.

WARNING

Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.

CAUTION

Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualifications

1

1.2 Staff qualifications

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:

;

Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.

1.4 Voltage

1

1.4 Voltage

;

Check the device's electrical equipment at regular intervals; see
Chapter 6.4 Safety inspection.

;

Replace loose connections and defective cables immediately.

DANGER
Electrically charged device

Risk of electric shock
→ When working on an electrically charged device, stand on a

rubber mat.

2

1.5 Safety and protective features

2

1.6 Electromagnetic radiation

2

1.7 Mechanical movement

2

1.8 Emissions

2

1.9 Hot surface

2

1.10 Transport

2

1.11 Storage

3

2. INTENDED USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

6

3.2 Nominal data

6

3.3 Data according to Commission Regulation (EU) 327/2011

6

3.4 Technical description

7

3.5 Mounting data

7

3.6 Transport and storage conditions

7

3.7 Electromagnetic compatibility

7

4. CONNECTION AND STARTUP

7

4.1 Mechanical connection

7

4.2 Electrical connection

8

4.3 Connection in terminal box

10

4.4 Factory settings

11

4.5 Connection diagram

12

4.6 Configuration options

13

4.7 Equivalent circuit diagrams

14

4.8 Checking connections

14

4.9 Switching on the device

14

4.10 Switching off the device

14

5. INTEGRATED PROTECTIVE FEATURES

15

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

15

6.1 Warning/status codes

16

6.2 Vibration testing

16

6.3 Cleaning

17

6.4 Safety inspection

17

6.5 Disposal

Item no. 57700-5-9970 · ENU · Change 218409 · Approved 2020-09-18 · Page 1 / 18

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for R3G450-PW12-02

Page 1: ...test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation...

Page 2: ...hine wait until all parts have come to a standstill DANGER Ejected parts Missing protective devices may cause balancing weights or broken fan blades to be ejected and cause injuries Take appropriate s...

Page 3: ...Nominal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be haz...

Page 4: ...earance for screw 20 mm 3 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm The tightening torque is designed for PVC cables If the cable materials are different the tightening torque may h...

Page 5: ...All dimensions in mm Inlet ring 45075 2 4013 with pressure tap k factor 240 Item no 57700 5 9970 ENU Change 218409 Approved 2020 09 18 Page 5 18 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mul...

Page 6: ...on the installation side the ebm papst evaluation loses its validity the conformity must be confirmed again The product does not fall within the scope of Regulation EU 2019 1781 due to the exception s...

Page 7: ...t It is the responsibility of the installation engineer or operator owner of the device to ensure if necessary after consultation with the network operator that this device is only connected to a conn...

Page 8: ...uired fuses line protection only no equipment protection Nominal voltage Fuse Automatic circuit breaker Cable cross section Cable cross section VDE UL VDE mm AWG 3 PE AC 380 480 VAC 16 A 15 A C16A 1 5...

Page 9: ...ferrules For flexible control and relay cables from a cable cross section of 1 0 mm a trapezoid crimp is required to ensure correct installation on the connector Fig 2 Trapezoid crimp 4 3 3 Connect c...

Page 10: ...ox if water is constantly present at the cable glands To prevent the constant accumulation of water at the cable glands the cable should be routed in a U shaped loop wherever possible If this is not p...

Page 11: ...eristic curve P1 IN SELV CON2 IO3 Function parameterizable see Optional interface functions table Factory setting Analog output 0 10 V max 5 mA function Fan modulation level Characteristic curve param...

Page 12: ...159 0 Ain2 0 10V PWM analog input D159 2 Ri 100K characteristic curve parameterizable f PWM 1k 10KHz SELV Ain2 4 20mA analog input Ri 125R characteristic curve parameterizable SELV D159 3 Din3 active...

Page 13: ...operating instructions 4 7 Equivalent circuit diagrams Item no 57700 5 9970 ENU Change 218409 Approved 2020 09 18 Page 13 18 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 793...

Page 14: ...ng Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum per...

Page 15: ...atically Device restarts automatically without warning Faulty connection Isolate from supply correct connection see connection diagram Broken motor winding Replace device Deficient cooling Improve coo...

Page 16: ...perating point Reduce ambient temperature Correct operating point Manual reset required 7 Hall sensor error Internal error Switch off line voltage wait switch back on 8 Motor blocked Mechanical blocka...

Page 17: ...eller or replace device Tightness of cable gland Visual inspection At least every 6 months Retighten replace if damaged Condensation drainage holes for clogging where necessary Visual inspection At le...

Page 18: ...aterials and are therefore to be treated in the same manner The materials concerned are as follows Miscellaneous insulators used in the terminal box Power cables Cables for internal wiring Electrolyti...

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