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Operating instructions

K3G630-AP01-01

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND INFORMATION

1

1. SAFETY REGULATIONS AND INFORMATION

Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.

1.1 Hazard levels for warnings

1

1.1 Hazard levels for warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.

WARNING

Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.

CAUTION

Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualifications

1

1.2 Staff qualifications

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:

;

Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.

1.4 Voltage

1

1.4 Voltage

;

Check the device's electrical equipment at regular intervals; see
Chapter 6.3 Safety inspection.

;

Replace loose connections and defective cables immediately.

DANGER
Electrically charged device

Risk of electric shock
→ When working on an electrically charged device, stand on a

rubber mat.

2

1.5 Safety and protective features

2

1.6 Electromagnetic radiation

2

1.7 Mechanical movement

2

1.8 Emissions

2

1.9 Hot surface

2

1.10 Transport

3

1.11 Storage

3

2. INTENDED USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Data according to Commission Regulation (EU) 327/2011

5

3.4 Technical description

6

3.5 Mounting data

6

3.6 Transport and storage conditions

6

3.7 Electromagnetic compatibility

6

4. CONNECTION AND STARTUP

6

4.1 Mechanical connection

6

4.2 Electrical connection

8

4.3 Connection in terminal box

9

4.4 Factory settings

10

4.5 Connection diagram

11

4.6 Checking connections

11

4.7 Switching on the device

11

4.8 Switching off the device

11

5. INTEGRATED PROTECTIVE FEATURES

12

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

12

6.1 Vibration testing

13

6.2 Cleaning

13

6.3 Safety inspection

13

6.4 Disposal

Item no. 53569-5-9970 · ENU · Change 99339 · Approved 2018-04-27 · Page 1 / 14

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

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Summary of Contents for K3G630-AP01-01

Page 1: ...ical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the workplace clean and tidy Untidiness in the work area increases the risk of accidents Note the following wh...

Page 2: ...ify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill DANGER Ejected parts Missing protective devices may cause balancing weights or broken fan blades to b...

Page 3: ...the device within the permitted ambient temperature range see Chapter 3 6 Transport and storage conditions and Chapter 3 2 Nominal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or...

Page 4: ...Nm 3 Inlet ring with pressure tap k factor 438 Item no 53569 5 9970 ENU Change 99339 Approved 2018 04 27 Page 4 14 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com T E R M O F A N R U T E R R U T E R M O F A N R U T E R M O F F A N R U T E R M O F A N R U T E R M O F O F A N R U T E R M O F A N R U T E R N...

Page 5: ...al description Weight 76 kg Size 630 mm Motor size 150 Rotor surface Painted black Electronics housing material Die cast aluminum Impeller material Sheet aluminum Support plate material Sheet steel galvanized Support bracket material Steel painted black Inlet nozzle material Sheet steel galvanized Number of blades 7 Direction of rotation Clockwise viewed toward rotor Degree of protection IP55 Insu...

Page 6: ...ure if necessary after consultation with the network operator that this device is only connected to a connection point with a Ssc value that is greater than or equal to 120 times the rated output of the arrangement 4 CONNECTION AND STARTUP 4 1 Mechanical connection CAUTION Risk of cutting and crushing when removing device from packaging Carefully remove the device from the packaging by grasping ho...

Page 7: ...ive earth terminal provided on the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Supply connection and fuses Assignment of supply cable cross sections and their required fuses line protection only no equipment protection Nominal voltage Fuse Automatic circuit breaker Cable cross section Cable cross section VDE UL VDE mm ...

Page 8: ... Connect the wires to the corresponding terminals Use a screwdriver to do so When connecting ensure that no wire ends fan out Fig 2 Connecting wires to terminals Seal the terminal box 4 3 3 Cable routing Water must be prevented from reaching the cable gland along the cable NOTE Damage caused by moisture penetration Moisture can penetrate into the terminal box if water is constantly present at the ...

Page 9: ...OM Yes Set value requirement Analog linear Direction of action parameter set 1 Positive heating Direction of action parameter set 2 Positive heating Item no 53569 5 9970 ENU Change 99339 Approved 2018 04 27 Page 9 14 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com T E R M O F A N R U T E R R U T E R M O F...

Page 10: ...1 VDC reset function triggers software reset after a level change to 1 VDC SELV KL 3 8 Din2 Digital input 2 Switching parameter sets 1 2 according to EEPROM setting the valid or used parameter set can be selected via bus or via digital input DIN2 Parameter set 1 pin open or applied voltage 5 50 VDC Parameter set 2 bridge to GND or applied voltage 1 VDC SELV KL 3 9 Din3 Digital input 3 according to...

Page 11: ...ourse of fan commissioning Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum permissible vibration severity must not exceed 3 5 mm s and should be checked at intervals of 6 months It is to be measured at the motor mount at the motor support plate in all th...

Page 12: ...ly correct connection see connection diagram Broken motor winding Replace device Deficient cooling Improve cooling Let the device cool down To reset the error message switch off the line voltage for at least 25 s and then switch it on again Alternatively reset the error message by applying a control signal of 0 5 V to Din1 or by shorting Din1 to GND Ambient temperature too high Reduce the ambient ...

Page 13: ...ority corporate goals ebm papst operates an environmental management system which is certified in accordance with ISO 14001 and rigorously implemented around the world on the basis of German standards Right from the development stage ecological design technical safety and health protection are fixed criteria The following section contains recommendations for ecological disposal of the product and ...

Page 14: ...follows Miscellaneous insulators used in the terminal box Power cables Cables for internal wiring Electrolytic capacitors Dispose of electronic components employing the proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 53569 5 9970 ENU Change 99339 Approved 2018 04 27 Page 14 14 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen P...

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