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Operating instructions

K3G450-AQ24-90

`

II 2G Ex db eb ib IIB T3 Gb

IBExU14ATEX1122 X /02

`

Translation of the original operating instructions

54004-4-8670

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. STANDARDS AND DIRECTIVES

1

1. STANDARDS AND DIRECTIVES

1.1 Applied standards and directives

1

1.1 Applied standards and directives

According to Directive 2014/34/EU and the following standards:

EN 14986: 2017

Design of fans for use in potentially explosive atmospheres

EN IEC 60079-0: 2018

Explosive atmospheres - Part 0: Equipment - general requirements

EN 60079-1: 2014

Explosive atmospheres - Part 1: Equipment protection by pressure-
resistant enclosure "d"

EN IEC 60079-7: 2015+A1: 2018

Explosive atmospheres - Part 7: Equipment protection by enhanced
safety "e"

EN 60079-11: 2012

Explosive atmosphere Part 11: Equipment protection by intrinsic safety "i"

TR CU 012/2011

The fan satisfies the requirements of the Technical Regulations of the
Customs Union "On safety of equipment intended for use in explosive
atmospheres".

These operating instructions are available in other languages on
our website, www.ebmpapst.com.

2

2. SAFETY REGULATIONS AND INFORMATION

2

2.1 Hazard levels for warnings

2

2.2 Staff qualifications

2

2.3 Basic safety rules

2

2.4 Voltage

2

2.5 Safety and protective features

3

2.6 Electromagnetic radiation

3

2.7 Mechanical movement

3

2.8 Emissions

3

2.9 Hot surface

3

2.10 Transport

3

2.11 Storage (including spare part stocks)

4

2.12 Disposal

4

3. INTENDED USE

6

4. TECHNICAL DATA

6

4.1 Product drawing

8

4.2 Nominal data

8

4.3 Technical description

8

4.4 Mounting data

9

4.5 Transport and storage conditions

9

4.6 Electromagnetic compatibility

9

4.7 Ex areas

9

4.8 The nameplate

10

5. CONNECTION AND STARTUP

10

5.1 Mechanical connection

10

5.2 Electrical connection

12

5.3 Connection in terminal box

14

5.4 Factory settings

15

5.5 Connection diagram

16

5.6 Checking connections

16

5.7 Switching on the device

16

5.8 Switching off the device

16

6. INTEGRATED PROTECTIVE FEATURES

17

7. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

17

7.1 Cleaning

18

7.2 Safety inspection

18

7.3 Maintenance interval

18

7.4 Vibration check

Item no. 54004-5-9970 · ENU · Change 272968 · Approved 2022-11-22 · Page 1 / 18

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G450-AQ24-90

Page 1: ...g instructions are available in other languages on our website www ebmpapst com 2 2 SAFETY REGULATIONS AND INFORMATION 2 2 1 Hazard levels for warnings 2 2 2 Staff qualifications 2 2 3 Basic safety ru...

Page 2: ...h the operating instructions Malfunctions and defects that affect safety must always be corrected immediately No modifications additions or conversions are to be made to the device for example changes...

Page 3: ...d its attachment must always be evaluated in connection with the overall safety concept of the system as a whole 2 8 Emissions WARNING Depending on the installation and operating conditions the sound...

Page 4: ...and 1050 mbar Using the device within the permitted ambient temperature range see Chapter 4 2 Nominal data and Chapter 4 5 Transport and storage conditions The device is to be protected against exposu...

Page 5: ...ompliance include personal injury and property damage due to shaft breakage fatigue failure reduced bearing service life or explosions caused by elevated surface temperatures or sparking Item no 54004...

Page 6: ...value depending on cable 6 Terminal box fastening screws tightening torque 3 5 0 5 Nm 7 Ground connection point M8 functional ground for electrostatic discharge no protective earth do not unfasten th...

Page 7: ...e product drawing The other bolts must not be loosened Used screws and nuts must be disposed of Use the fastening components available from ebm papst for assembly If the housing is painted the contact...

Page 8: ...tor on top not permitted Condensation drainage holes On rotor side Mode S1 Motor bearing Ball bearing Technical features Output 10 VDC max 10 mA Output 20 VDC max 50 mA Output for slave 0 10 V Operati...

Page 9: ...of safety 4 8 The nameplate Fig 1 Specifications on the nameplate Serial number Designation Explanation YY Year Year e g 11 for production in 2011 WW Week Week calendar week in year of production Six...

Page 10: ...d to force or excessive vibration from sections of the installation If the fan is connected to air ducts the connection should be isolated from vibration e g using compensators or similar elements Ens...

Page 11: ...ambient temperature Do not subject the cables to impermissible strain Establish a safe protective earth connection Ensure that the degree of protection is maintained The seals in the terminal box fro...

Page 12: ...s In this illustration all cable glands are used by way of example 5 3 3 Connecting wires to terminals Open the terminal box To do so unscrew the seven screws for tightening torque see Chapter 4 1 Pro...

Page 13: ...box screw connections and cable glands have been tightened to the specified torque 5 3 3 1 Replacement of cable glands and screw plugs If you would like to replace cable glands or screw plugs for exam...

Page 14: ...y settings Factory settings made for the device by ebm papst Mode parameter set 1 PWM control Mode parameter set 2 PWM control Fan device address 1 Max PWM 100 Min PWM 5 1 Save set value to EEPROM Yes...

Page 15: ...put of current motor modulation level motor speed adjustable curve SELV 2 Din 2 Digital input 2 Switching parameter sets 1 2 according to EEPROM setting the valid or used parameter set can be selected...

Page 16: ...sonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessive...

Page 17: ...oved during cleaning Motor not turning Mechanical blockage Switch off isolate from supply and remove mechanical blockage Line voltage faulty Check line voltage restore power supply Attention The error...

Page 18: ...e device Cable routing fastening Visual inspection At least every 6 months Fasten cables Cleaning and preventive maintenance Visual inspection At least every 3 months Remove dirt clean device Ball bea...

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