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Operating instructions

G3G120-BB03-16

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND NOTES

1

1. SAFETY REGULATIONS AND NOTES

Please read these operating instructions carefully before starting to work
with the device. Observe the following warnings to prevent malfunctions
or physical damage to both property and people.
These operating instructions are to be regarded as part of this device.
If the device is sold or transferred, the operating instructions must
accompany it.
These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.

1.1 Levels of hazard warnings

1

1.1 Levels of hazard warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.

WARNING

Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Exercise extreme
caution while working.

CAUTION

Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualification

1

1.2 Staff qualification

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by qualified, trained and authorised
technical staff.
Only authorised specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

Any safety hazards stemming from the device must be re-evaluated
once it is installed in the end device.
Observe the following when working on the unit:

;

Do not make any modifications, additions or conversions to the
device without the approval of ebm-papst.

1.4 Electrical voltage

1

1.4 Electrical voltage

;

Check the electrical equipment of the device at regular intervals, refer
to chapter 6.2 Safety test.

;

Replace loose connections and defective cables immediately.

DANGER
Electrical load on the device

Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically

charged device.

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

2

1.5 Safety and protective functions

2

1.6 Electromagnetic radiation

2

1.7 Mechanical movement

2

1.8 Emission

2

1.9 Hot surface

2

1.10 Storage

2

1.11 Disposal

3

2. PROPER USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Technical features

5

3.4 Mounting data

5

3.5 Transport and storage conditions

6

4. CONNECTION AND START-UP

6

4.1 Connecting the mechanical system

6

4.2 Connecting the electrical system

6

4.3 Connection of the cables

7

4.4 Connection screen

8

4.5 Checking the connections

8

4.6 Switch on device

8

4.7 Switching off the device

8

5. INTEGRATED PROTECTIVE FUNCTIONS

9

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE

CAUSES AND REMEDIES

9

6.1 Cleaning

9

6.2 Safety test

Item no. 53586-5-9970 · ENG · Revision 82464 · Release 2015-05-07 · Page 1 / 10

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for G3G120-BB03-16

Page 1: ...technical staff Only authorised specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rul...

Page 2: ...the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against accidental conta...

Page 3: ...ng the operating instructions Improper use Using the device in the following ways is particularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or...

Page 4: ...asures have the unit mm 1 Connection line PVC AWG20 3x lead tips crimped 2 Connection line PVC AWG22 4x lead tips crimped Item no 53586 5 9970 ENG Revision 82464 Release 2015 05 07 Page 4 10 ebm papst...

Page 5: ...e with SELV potential safely disconnected from the mains Over temperature protected motor Touch current acc IEC 60990 measuring network Fig 4 TN system 3 5 mA Motor protection Thermal overload protect...

Page 6: ...e of the device Only use cables designed for current according to the type plate For determining the cross section follow the basic principles in accordance with EN 61800 5 1 The protective earth must...

Page 7: ...V PWM yellow Control input 0 10 V or PWM electrically isolated 5 Tach white Tach output Open Collector 1 pulse per revolution electrically isolated 6 10V max 1 1 mA red Voltage output 10V 1 1mA elect...

Page 8: ...tage supply Start the device by changing the input signal 4 7 Switching off the device Switching off the device during operation Switch off the device via the control input Do not switch the motor e g...

Page 9: ...and rectify cause of error if necessary cancel restart lock out Overtemperature of electronics motor Insufficient cooling Improve cooling Let the device cool down To reset the error message switch of...

Page 10: ...east every 6 months Replace wires Condensate discharge holes for clogging as necessary Visual inspection At least every 6 months Open bore holes Item no 53586 5 9970 ENG Revision 82464 Release 2015 05...

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