Eaton POWERWARE Plus 18 Manual Download

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Summary of Contents for POWERWARE Plus 18

Page 1: ..._...

Page 2: ...s l 10 Chapter 2 Safety 2 l 2 1 GENERAL SAFEIY CONSIDERATIONS 2 l 2 l 2 1 1 2 1 2 1 2 Tools Equipment and Expendable Field Service Supplies GuxxalSafetyRules 2 2ENvfRoNMENrALsAFErY 2 l 2 l 2 3ELECTRIC...

Page 3: ...em Operation 4 1 4 l 4 1 CONTROLS AND INDICATORS 4 l 4 1 1 OpenuiugGmtroLl _ 4 l 4 1 2 Lights 4 l 4 2FRONTPANELDISPLAY 4 36 4 3EXPLANKI IONOFMENUS 4 36 4 3 1 UI SStatus 4 36 4 3 2 MetersMenu 4 36 4 3...

Page 4: ...lay Drivers 5 10 5 7 2 3 26 Pin Header Comector 5 10 5 7 3 Front Control Panel Interface 5 11 5 8 EXFANDER INTERFACE BOARD 5 12 5 8 1 Isolated Power Supply 5 12 5 8 2 Relay Drivers 5 13 5 8 3 RS 232 S...

Page 5: ...6 2 6 LosginsMode 6 12 6 3 ASCII COMPUTER MODE 6 14 6 3 1 DataBlockFormat 6 15 6 3 1 1 JD Block Sl 6 16 6 3 1 2 Alarm History Block S2 6 16 6 3 1 3 Status Block S3 6 16 6 3 1 4 Meter Block S4 6 17 6...

Page 6: ...Figure 8 14 Top Assembly 8 15 Figure 8 15hverter Assembly 8 17 Figure 8 16 Inverter Assembly 8 18 Figure 8 17 Inverter Assembly 8 19 Figure 8 18 Inverter Assembly 8 21 Figure 8 19 Invertex Assembly 8...

Page 7: ...4 12MenuScreen Adj OutVolts 4 14 Figure4 13MenuScreen CommSetup 4 15 Figure4 14MemScreen CommSetup OutputMode 4 16 Figure4 15MenuScree n CommSetup UOPortSetup 4 17 Figure4 16MenuScreen CommSetup Custo...

Page 8: ...nnector 6 7 Figure 6 5 Communications Pin Assignments 6 a Figure64CommunicationsPinAssigntnen 6 9 Figure 6 7 RMP Installation ii 6 47 Figure 6 8 High Voltage Transfcmnes Cabinet Installation 6 49 Figu...

Page 9: ...MMUNI ON TROUBLESHOOTING 7 4 EPO OPTION 7 5 BYPAW CONTROL TROUBLESHOOTING 7 5 1 Relays 7 5 2 GO l U BYPASS and GO TO IlwEmzR command 7 6FRUFAILUREDISPLAY 7 7 RECTEER STAI US LEDS 7 8INVERTERSTAlUSLEDS...

Page 10: ...x B Fluke 97 Scopemeter B l DESCRIPTION B l B 2 MEl ERFUNCIlONS B l B 3 AC VOLTAGE B l B 4 FREQUENCY B l BJ DCVOLTAGE B 2 B 6 DIODE AND OHMIC CHECKS E 2 B 7 SCOPEFUNCTIONS B 2 B 8 CALIBRM ION i B 2 B...

Page 11: ...13 Figure 8 14 Top Assembly 8 15 Figure 8 15 Inverter Assembly 8 17 Figure 8 16 hwter Assembly 8 18 Figure 8 17 Inverter Assembly 8 19 Figure 8 18 Inverter Assembly 8 21 Figures 19InverterAssembly 8...

Page 12: ...elow Al The Rechtier PRU contains the system power supply Re fiex control and Gate Drive PC This FRU also contains the necessary power components for the DC conversion yp citxxit and DC filtering A2 T...

Page 13: ...ided to the DC power source During this mode the battery charge condition ia monitored If the utility AC fails or goes out of specikation the UPS automatically and instantaneously switches to On Batte...

Page 14: ...sstheHORNbuttontosilencethehorn AttheDCUVtip point the horn will sound again and the unit will attempt to continue to run for approximately one minute depeding on the cxmdition of the batteries When t...

Page 15: ...N D El cl 2 HORNSILENCE c l 3 UFSOFF cl 4 NORMALLAMP GREEN c l 5 BYPASS LAMPCYELLOW c l 6 BAlTERYLAhfPCYELl Ow I owmLoADL yELLow 8 AIRJNTAKEVENTS FRONT VIEW El xl 7 110719062 Figure I I Front view l 4...

Page 16: ...S 18 S vstem Overview REAR VLEW R uuunoououuuuunuuunuuuuu a INPUT CONTlGURATION SwlTCH COMMUNICATION PORT OPTIONAL AIR EXHAUST BATTERY UPS Figure I 2 Rear Km 110719062 EXIDE ELECTRONICS CONFIDENTIAL l...

Page 17: ...Sysrem Overview Pius 18 BYPASS CONFIWRATION SWITCH s3 MAINTENANCE BYPASS swlTCHS1 h I ikl I RIM TOP VIEW ll10719062 Figure I 3 Top Wew l 6 EXIDE ELEXTRONICS CONFlDENTM...

Page 18: ...Sysrem Overview I I Figure14 Power Flow EXIDE ELJKTRONICS CONFIDENTIAL...

Page 19: ...frequency range Input power factorI Input cullwlt THDZ Input surge withstandability Input current r tlru Recdfier Overload Capacity Input Protection 1 lS zOO VAC three phase 12Of208 VAC three phase 12...

Page 20: ...nominal peak Voltage for a 100 losd step 1 Hz standard Line sync range is selectable from 0 5 Hz to 3 Hz in 0 5 Hz increments via the digital from panel display 1 Hz second 0 1Hzfreer7ulning 3 maximum...

Page 21: ...d discharge cyclis when operated and maintained within SpXiflCdOnS 240 VDC 120 cells 2 25 MC cell 1 58 VDC cell at full load 1 80 vDc cell at no load 2 hours to 80 capacity standard battery Battery fu...

Page 22: ...Plus 18 Sysrem Overviav Electrical Specifications EXIDE ELECTRONICS CONFIDENTLAL l 11...

Page 23: ...ally dangerous voltages Always inform appropriate supervisor manager of conditions or voltages which poses a threat to the safety of aJl individuals and take all steps necessary to maximiLe safety on...

Page 24: ...e main units of the equipment l Before working near pow0 supplies l Before mspeding power supplies l Before installing changes in machine circuits Unless the maintenance documents specitically instruc...

Page 25: ...Ifan electrical accident occurs l Use caution do not be a vi n Switch all power off l Instruct an individual to get medical aid 2 4 MECHANICAL SAFETY I CAUTl6N I Do not touch movkg n zanical parts at...

Page 26: ...conduit k ockouts and or unnecessary openings sre se d Do not make any assumptions about the electxicai state of the UPS The UPS contains its owo power source Lethal voltages are present even when dis...

Page 27: ...eep sm oundings clean and free from excess moistun Do not operate close to gas or electric heat sources The system is not intended for outdoor use Operating fSlVkOMWlt ShOldd be Withill DUWletus dCSXi...

Page 28: ...ght be missing or de fective The maiutenance or change history might bc wong or incomplete The UPS might have a design problem The UPS might have been damaged when it was shipped The LJPS might have a...

Page 29: ...r tter 2 9 4 3 Wrist Strap 3M 2221 2223 or beaer 2 9 4 4 Table Mats Grounded 3M 8200 series or better 2 9 4 5 Anti static Pink Poly 2 9 4 6 3M Dissipative Mats Field Kits or better 2 9 4 7 Tables grou...

Page 30: ...energized causing a load interruption The following recommendations are b g made to ensure the boards and other static sensitive components will not be damaged 2 9 6 1 2 9 6 2 2 9 6 3 2 9 6 4 2 9 6 5...

Page 31: ...ed with surface equivalent or better than a mat shall be used when handling static sensitive material N O T E Batteries mounted on boardsshalljirst bewrapped in ant static bubble wrap and thenbtserted...

Page 32: ...etween static safe work areas Protective bag con u m must provide protection inside against static buildv from movement of devices outside against electrostatic fields and must in ate against a direct...

Page 33: ...s with static sensitive material must be in static shield bags 1 All boards with on board 1 1 Rejected boards are to be handled with the same careasacxqxedboards i e good boards FLOWCHART Handling of...

Page 34: ...he ramp to the pallet 3 1 4 Remove the second bolt and allow unit to roll down ramp rziiimq Wheti all bolts are removed the UPS is free to roll 32 INSTAL dTION CABINET JOINING 3 2 1 Place the cabinet...

Page 35: ...drawings for PDM and extended batteq installation instructions Refer to customer drawing H10719033 l 3 4 CONNECTION OF UPS 3 4 1 Close Cl3 1 Note The following sequence of events 9 LampTest l Fanwill...

Page 36: ...rotation emr Perform lamp and horn tests Refer to section 4 1 2 Verify proper unit type is selected Refer to section 4 3 7 Turn the unit on and allow tu go to system normal Verify the proper output v...

Page 37: ...5 1 No shipping damage OK 3 5 2 FRUs imtdlal and wnnected properly OK 3 5 3 Input v age A B C 3 5 4 Roper phase rotation OK 3 55 InpukOutpu Battery breakers closed OK Bypas sLEDopexarion OK 3 5 6 Lam...

Page 38: ...al Starruu 3 513 One minute battery test with critical load 3 514 Transfer test with critical load 3 5 15 operation of options 3 5 16 Customer trained customer acceptance Name OK OK O K OK Date a EXID...

Page 39: ...ors as a Lamp Test function The Horn Silence push button is also used to teat audible alarm EMERG POWER OF F The EMERG POWER OFF button will trip CB2 and CB3 breakers shutdown the Rectifier and load i...

Page 40: ...go OFF and the unit will shut down removing power to the load OVERLOAD The OVERLDAD light yellow is on when the UPS is in an overload condition The unit w ill go to Bypass if it is available The OVER...

Page 41: ...Plus 18 System Operation El NORMAL EMERG POWER BYPASS OFF BATTERY OVERLOAD SIT RCE R IIF no SELECT Figure 4 l Front Panel EXIDE ELECTRONICS CONFlDENTL4L 4 3...

Page 42: ...n Plus I8 Main Menu 2 Meters Main Menu 3 Alam Queue Main Menu 4 Active Alanm Main Menu 5 Battery Data Maia Menu 6 S W Vexsiox Main Menu 7 System Setup Figure 4 2 Menu Screen UPS Sfanu EXIDE ELECTRONIC...

Page 43: ...8 System Operarion Main Menu 3 Ala110 Queue Main Menu 4 Active Ahnus MainMenu 5 Battery Data Main Menu 6 S W Versions Main Menu 7 System Setup Figure 4 3 Menu Screen Merers JZXIDE ELECTROh ICS CONFIDE...

Page 44: ...ystem Operation PIUS I8 Main Menu Main Menu 4 Active Ahma Main Menu 5 Battay Data Main Menu 6 S W Versions MaioMenu 7 system setup Figure 4 4 Menu Screen Alarm Queue 4 6 EXIDE ELECTRONICS CONFIDENTIAL...

Page 45: ...ion Main Menu 1 uPsstatua Main Menu 2 Metera Main Menu 3 Alarm Queue Main Menu 5 Battery Data M a i n M e n u 6 S W Versions Main Menu 7 system setup Figure 4 5 Menu Screen Active Alarm ETUDE ELECTRON...

Page 46: ...Operation Pius 18 Main Menu 1 UPS status MainMenu 2 Metax Main Menu 3 Almm Queue Main Menu 4 ActiveAlamls Main Menu 5 s w versions I l Figure 4 6 Menu Screen Battery Data 4 8 l X lDE ELECTRONICS CONFI...

Page 47: ...ation Main Menu 1 UPS status Main Menu 2 Meters Main Menu 3 Alarm Queue Main Menu 4 Active Alarms Main Menu 5 Battery Data Main Menu 7 System Setup Figure 4 7 Menu Screen S W Versions EXIDE ELECTROMCS...

Page 48: ...System Operation NOTE 14 1 using tt i 5 Figure 4 8 Menu Screen System Setup 4 10 EXIDE JSLECTRONI CONFIDENTIAL...

Page 49: ...inist Adi system Setup 10 Horn Volume System Setup 11 Clr Aim Oue system setup 12 Set User PW systemsetap 13 Battery Cfg systemsetup 14 Set Serve P W System Setup 15 Battery Tie Cal systemsetup 16 Bat...

Page 50: ...ystem Setup Horn Volume System Setup 11 Ck Alm Que 12 system setup Set User PW SW S P 13 Battery Cfg SystemSetup 14 set serve Fw 15 system setup Battm Tme Cal systemsetup 16 Battuv Feature NOTE When u...

Page 51: ...System Setup 10 Horn Volume System Setup 11 Clr Alm Que system setup 12 set user PW system tup 13 Battay Cfg SgstemsetuP 14 Set Save FW systemsetup 15 Battery Tie Cal systemsetup 16 Battery Fea e NOT...

Page 52: ...gstem SetuP 8 Set TmdLhue system setup 10 Horn Volume system setup 11 Clr Alm Que system S P 12 set user PW SystemsetuP 13 Battay Cfg SystemSetup 14 set serve PW System Setup 15 Batten Time Cal System...

Page 53: ...Gmlxast Adj spstem setup 10 Horn Volume System Setup 11 ClrAlm Que system Setup 12 Set User PW I system Setup 13 Battery Cfg System Setup 14 Set Scrvc Pw system Setup 15 Battery Tie Cal systemSetup 16...

Page 54: ...fnlst Adj SW SetuP 10 Horn Volume System Setup 11 clr Alm Qlle system setup 12 Set User JW systems lp 13 Battery Cfg systemsetup 14 Set Sewc FW System Setup 15 Battery Tie Cal NOTE When using the MEMO...

Page 55: ...st Adj I sm SetuP 10 Horn Volume system Setup 11 Clr Alm Que system Setup 12 Set User PW systemsetilp 13 Battery Cfg SystemSetup 14 Set Serve FW NOTE When using the MEMORY password the user can access...

Page 56: ...0 Horn Volume System Setup 11 Clf Aim Que system setup 12 set user PW I SjYstemSetup 13 Battery Cfg SystemSetup 14 Set Seavc FW System Setup 15 Battery Tune Cal System Setup 15 Battery Feature NOTE Wh...

Page 57: ...e Cal I NOTE When using the MEMORY password the user can access all the menu except W13 14 15 and 16 All the menus can be access using the password INSECT spstemsetup 16 Battery Feature Figure 4 17 Me...

Page 58: ...p 2 As 400 I Relay Setup 3 Novell Sysrem Operation Plus 18 system setup 11 Clr Aim Que SystemsetuP 13 Battmy Cfg systemsetup 14 set sea Fw I NOTE When using the MEMORY password I I theusescauafxessall...

Page 59: ...p 9 Contrast Adj Relay Setup 5 custcm System Setup 10 Horn Volume system p 13 Battery Cfg SystemSetup 14 Set Serve FW 1 systemsetup 15 Batterv Tiie Cal systemsetup 16 Battery Feabre I NOTE When using...

Page 60: ...0 Horn Volume system setup 11 Ck Ah Que system setup 12 Set User FW systemse p 13 Battery Cfg system p 14 Set Serve FW S Setup 15 Batteq Tbne Cal system setup 16 Battery Feature Relay Setup 4 AT T Def...

Page 61: ...9 ConirastAdi system setup O Horn Volume l system setup CkAlm Oue system setup 12 Set User PW NOTE When using the MEMORY password the user can access all the menus except 13 14 lS and U16 All the menu...

Page 62: ...mtrast Adi spstem S P 10 Horn Volume system Setup 11 Clr Alm Qle SJrstem SetuP 12 Set User FW SystemSetup 13 Batten cfn sy scemsetup 14 set serve PW SystemSetup 15 BattuyThuCal systemsetup 16 Battery...

Page 63: ...ion I Custom Relays 2 Relay 2 setup I Custom Relays 3 Relay 3 Setup Custom Relays 4 Relay 4 Setup Set ReadBanay Tie Remaining Alan0 Level Figure 4 23 Met Screen Rely Setup Custom Relay I EXIDE ELECTRO...

Page 64: ...9 Contrast Adi Sy m P 10 Horn Volume sm SetuP 11 ClrAlm Q e 12 system setup set user PW System ietnp 13 Battay Cfg System Setup 15 Battery The Cal SystemSetup 16 Battery Feature NOTE When using the M...

Page 65: ...Contrast Adj sm S P 10 Horn Volume System Setup 11 ClrAlmQue System Setup 12 set user Fw SystemSetup 13 Battery Cfg systemsetup 14 Set Ser4c FW SystemSetup 15 Battery Time Cal SystemSetup 16 Battery F...

Page 66: ...tup 11 Clr Ah Que System Setup 12 set user FJW NOTE When using the MEMORY password the user can access all the memrs except 13 W14 MS aud 016 All the menus can be access using the password INSm System...

Page 67: ...8 Set Time Date spstem P 9 Coutrast Adj sm SetuP 11 Clr Alm Que System Setup 12 Set User PW systems p 13 Battery Cfg SJstemSetup 14 Set Serve PW System Setup 15 Battery lime Cal l systemsetup 16 Batte...

Page 68: ...Setup 9 Contrast Adj SostemS P 10 Ham Volume I System Setup 12 Set User PW I I QY temsetup 13 Battay Cfg I 4 I SystemSetup 15 Battery Tie Cal I SystemSetup 16 Battery Feature NOTE When using the MEMO...

Page 69: ...Set lii ate fm setup 9 Contrast Adji system SetuP 10 Horn Volume SF n SetuP 11 Clr Aim Que systemsehp 13 Battery Cfg systemsetup 14 Set ServeFW systemsetup 15 Battery Ike Cal System Setup 16 Battery...

Page 70: ...Set lileJhte system P 9 Contrast Adj system SetuP 10 Horn Volume system S P 12 Set User PW systemselup 15 Battay Ihe Cal I I System Setup 16 Battery Feature NOTE When using the MEMORY password the us...

Page 71: ...yskm Setup 7 Set Jaquage System Setup 8 Set Tii ate SgstemSetup 9 Conlrsst Adj System p 10 Horn Volume System Setup 11 ClrAlm Oue System Setup 12 Set Usa FW System t p 13 Battery Cfg e NOTE Whea using...

Page 72: ...m seam System Setup 6 Relay Setup System Setup 7 Set Language System Setup 8 Set liune Date System Setup 10 Horn Volume System Setup 11 ClrAlm Oue System Setup 12 Set User PW sJde etup 13 Battay Cfg s...

Page 73: ...tup 5 Comm Setuu System Setup 6 Relay Setup System Setup 7 Set Laoguage System Setup 8 Set Tie Date 10 System Setup Horn Volume System Setup 11 ClrAh Que System Setup 12 Set User PW SystemSetup 13 Bat...

Page 74: ...tained through the Serial Communications network or calculated from the values obtaiqed through tbe network Use the UP or DOWN arrow keystoviewmetercdvalues usethe MENUkeytontrnnu theMENU Values displ...

Page 75: ...Modules Used to view and change the current system configuration The entries are l BypassInsnulad l o u t p u t l Rectifm Installed l BattcryInsta d Communicadon Board Installed Item may be viewed but...

Page 76: ...dware Ha h inn Software Handshaking Parity and Data S k 4 3 Z2 Rekiay Setup Used to change the c t rear panel relays conftguration l e available options ue Display Current Relay Setup A S 400 NovellM...

Page 77: ...he usc w field service passwdis used to enter the System Setup menus 1 2 3 4 5 6 7 Apply AC input power Front panel lights will come ON and then go off EnmrerheUPSisOFFbycheckingtheOutputbreaker mustb...

Page 78: ...kem 3 Wait for the power on tf2sts to nut approximately one minute 4 Press the cm button hold for 2 seconds and then release Afta approximately 30 secoIIc1s the NORMAL light wiJl illuminate 4 6 SYSTEM...

Page 79: ...therMaintenanceBypassor bywkanotheraternalmeans I CAUTION I Failure to follow the following innrucrionr will result in load power interruption I When operating in Manual Bypass Mo e the equipment on t...

Page 80: ...A tbam orlqxted in the Rectifier FRU is used to determine fan speed and over temperamre The fan speed will vary with temperature l is is done to reduce noise levels during light load or low temperatu...

Page 81: ...JZ2 of the inverter FRU ThegatingcanbevariedtoproduceSOan60HzandErom200to227VAClineu line and 110 120 or 127 VAC line to newaL The filtered output is then routed to A2TB 1 and then to the bypass conta...

Page 82: ...Plus 18 Functional Description u I I I L I Figure 5 I One line Diagram EXIDEELECTRONICSCOIWIDENTIAL 5 3...

Page 83: ...drivechannclwnsists of a DC to DC wnvertcr signal interface and output drivu The DC to DC converter provides isolated positive and negative voltages for the output driver The output driver directly tu...

Page 84: ...s the scslcd output voltage feedback necesssry for re gulatiun and PWM IC power The isolfhn trsnsfmmcr passes energy from the input circuit common source to the output circuit common load Output of th...

Page 85: ...o an isolation transformer and then coupled to a High Voltage Output Circuit which rectifks and filters the voltage for cb ng the coil overdrive capacitor The High Voltage Recharge circuit charges the...

Page 86: ...PIUS 18 Circuir Board Descriptions I Figure 5 4 Auto Bypass Control Board Block Diagram EXIDE ELECTRONICS CONFTDENTIAL 5 7...

Page 87: ...These di rential signals a e received by Ul an RS422 diffexential receiver TheyareeachACterminatedby a100ohmresistorinserieswithaO lmicrofarad capacitor R1 4 and Y 10 If the difhential signal is logic...

Page 88: ...sent directly from the front panel board to control the relays The board has two connectors a pin connector which mates with the front panel and a 26 pin Header which connects via ribbon cable to a s...

Page 89: ...ves me relay energized LO contact is w ected to COMMON When a ZERO is applied to the receiver s inputs tha relay is energized Diodes D5 8 are clamps for the relay coils to prevent an overvoltage from...

Page 90: ...signals There are 4 lo common lines two regulated 5 Volte ge lines and two of each of the tbrae lmrcw power supply Voltsge liaea 7 15 snrl 15 AllsignalsonalisczcMe r afq refaenced to lo common The RS...

Page 91: ...the front par a 6 pia header J2 which connec toasmndard DB 25 for customer a as This eector is deaaibed with more detail in Section 7 0 lTLlevel RS 232 signals hm the front panel are converted to ekc...

Page 92: ...elays Thesesignalaaredrivenbythcmicroproceasorandallowcustomizationof the Relay interface to comply with various Relay interfa0e s hations NOVELL 3 COM As 400 etc aswell ascustom configurations 5 83 R...

Page 93: ...angular DIN co ector provides the interface between this board and the front panel There are 3 categories of signals in this interface Voltage lines RS 232 signals and Relay signals Then are 4 logic c...

Page 94: ...5 3 Communication Pinou RS 422 COMMUNICATION DB 25 Connector 26 Pin Header 7 1 3 8 15 9 1 7 10 1 9 R 232 COMMUNICATION DB 25 Connectvr 26 Pin Header 1 1 2 3 3 5 4 7 5 9 6 11 7 1 3 20 14 RELAY CONNECTI...

Page 95: ...moniwred by rhe microprocessor 5 10 A2Al SINGLE AND THREE PHASE INVERTER CONTROL BOARD The laverter Control Board is responsible for creadng signals to drive the output power stage to produce three s...

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Page 98: ...only Listed below are the se lechons for the Battery and the Extended Battery Cabinets An EBC 1 is a battery cabinet with 2 trays 1 string of batteries An EBC 2 is a cabinet with 4 trays 2 strings of...

Page 99: ...tion The PDM offers combinations of output circuit breakers and receptacles to arxnmmcdate world class needs The following domestic types are available S 15R2 1 pole 15 A b L6 20R 2 pole 20 A breaker...

Page 100: ...a Plus 18 Options Llh LOA E D I E D Llh LM 0 I 2 0 0 q Panel c 0 lfti q Panel B 0 0 Q 8 0 3 0 q Ia Panel F 0 0 0 0 natils Id m P BP I Panel G Figure 6 1 Outpw Pan EXIDE ELECTROhWS CONFIDENTIAL...

Page 101: ...Plus 18 LIM LON Panel K 0 LINE 1 2 LOAD 1 1 h4d 0 0 L7 Figure 6 2OuqnuPanels continued 6 4 EXIDE ELECTRONICS CONFID...

Page 102: ...e 6 15 Local Emergency Power Of This option disconnects the UPS and protected equipment from all AC power sources To operate press the Emergency Power Off button located on the front panel of e UPS 6...

Page 103: ...uter Mode l Binary Computer Mode TerminalMode l F iuterM 622 Communications Setup To set up the communications on the UPS go to the SYSTEM SET UP rnau of the UPS and select COMM Setup The flow chart b...

Page 104: ...PIUS 18 Communications _ COMMUNICATION PORT OPTIONAL Figure 6 4 Lacorion of Communication Connector EXIDE ELECTRONICS CONklDENTIAL 6 7...

Page 105: ...ED RLYl N O RLYl COM RLYl N C a 0 2 0 3 43 0 5 49 0 7 0 8 0 9 0 lb 0 11 0 12 0 13 o 14 o 15 o 18 6 o 18 o 19 o 20 o 21 o 22 o 23 o 24 o_ 5 RLY2 N O RLY2 COM RLY2 N C RLY3 N O M C RLY3 COM RLY3 N O RS2...

Page 106: ...s 18 Communications J3 RT 11 ii 1 2 3 4 J4 J 11 cl 1 2 3 4 0 0 0 Q TERM_A E NET A E NET A SIGNAL GND 0 0 0 9 2 E m B U LB SIGNAL GND Figure 6 6 Commwuhions Pin Assignments EXIDE ELECTRONICS CONFIDENTI...

Page 107: ...arm priority F ess the PFl key to return to the Menu Screen 6 233 AlamdEvent Queue This sawn provides a live display of the Alarm Event Queue The entries show the most recentalarmfkst Each containsane...

Page 108: ...labels and data starting at column 1 and column 22 respectively Categories are as follows Machine Ty re 8t Model Number Input Frequency Deviation tit Output Volts Output Frequency Output F hase Angle...

Page 109: ...h of Seconds 1 digit a GwriagcRumllCharaucr ASCIIcode13 elf Line Feed ASCII code 10 The cbaracta position numbas in each field s starling position and length The AlarmMessagewillbepn pytheward CLEAR w...

Page 110: ...re Inverta Ramp Up Fsiled Inverta Ramp Up Test Failed InvataShut down Imminknt Inverta Shut down Rectifiq Dumped hadon Inve lter Low Battay Shut down Network Not Responding Node EEPROM Vaifkation Erro...

Page 111: ...t Panel Display an ID block will be sent out of the RS232 port every 2 minutes to the host This indicate the UPS is running TO request blocks of data send carol codes to the UPS Front Panel over the s...

Page 112: ...indicatethelineisthelastoneofa data block The BB which follows refers to the data block number This number is the same as the requested block number If sn lD block is requested by an S 1 command then...

Page 113: ...lock can be interrupted by the tmrequeated Alarm block which is the highest priority The block number for the ID block is 01 The JD block consists of roughly eight lines Thesizeoftheblockisdepmdentone...

Page 114: ...ock it preempts all other data blocks including the periodic ID block This could bring about the following swnmio A data block is requested and the first few lines are received back Then the periodic...

Page 115: ...FD Si7 C DATA CSUM I ABh I 04h I CF69B8DSh I 5ch I The time and date block should be as follows SFD Site DATE 4 byte s TIMB 4 bytes CSUM I ABh I 09h I 9Oh I DAl B I I xx I 6 3 3 DateFonna This is a 32...

Page 116: ...e days This is a BCD value DDDDDDDD Jf in MOmDAYformat this is the number of days Vale range from 1 3 1 in BCD If in JULIAN DATE format this is the lower least significant byte of the days Here the va...

Page 117: ...Byte value which indic s type of network block Deked blocks are 1 ID Block 2 Alatm History Block 3 Status Block 4 Meter Block 5 Alum Block LEN djte value indicating nuder of Ups status bytes in the b...

Page 118: ...ocessing Units BUS present in the data block The order in which they appear in the table is fixed as shown If a particular processor ia not installed then the software version number corresponding to...

Page 119: ...teisthenumberofbytesw fo owsinthe descriptive message below Descriptive Message 2 lle descriptive message is a string of ASCII araaerbjtesd escribeatheUPSlmittype MaaUapSize byteisthenumberofbytescont...

Page 120: ...of digits it takes to dir y the meter data at its maximum value This inchies the decimal point For example if the maximum value is 100 0 then the upper nibble ia 5 The lower nibble informs how many d...

Page 121: ...easurements 23 INFTJTKW 24 OUTPUT KVA ps INPUTKVA 26 OUTPUT POWER FACMR 2 7 INPUTPOWERFACIUR 28 OLITPUT FREQUENCY Frequency measurements 29 IlWUTFREQLJENCY 30 mvERTERFREQLJEmY 3 1 I BYPASS FREWEKY 3 2...

Page 122: ...es for 71 72 73 7 4 LOAD SURRENTPHASECBARCHART tbebar OUTPUT kVA BAR CI RT charts DATE iTIME I I 1 NOTE The denotes the UPS will never have this value The denotes the possible values the UPS will have...

Page 123: ...Communicorions PIUS 18 Table 6 6 Alarm Map 6 26 ETUDE ELECTRONS CONFIDENTIAL...

Page 124: ...switch failure Analog board A D reference fail Bypass uncalibrated Rectifier uncalibrated Output uncalibrated 6 1 Invater uncalibrated 2 DC voltage uncalibrated 3 Output current uncalibrated 4 Rectif...

Page 125: ...Communications PIUS I8 1 Einergeocy shutdown command 2 seolp witchopen 3 Snveatq AC over voltage iitem 4 5 _ Invatq AC undcx voltage iitermpt Absolute DCOV ACOV interrupt EXIDE ELECT S CONFIDENTIAL...

Page 126: ...i lm ter voltaxe bias error I I 16 6 RectSer phase rotation 7 Bypass phase rotation 0 Svstem intetface board failure 1 Par lcJ board failure 2 L ossofloadsharingphaseA 3 Loss of load sharing phase B...

Page 127: ...Communication 5 a EXIDE ELECTRONICS CONFIDENTIAL...

Page 128: ...bytes long Each Alarm History entry has a U bit field giving the type of alarm or event occurred This U bit value corresponds to the bit number of the alarm or event in the map The fitst byte of an en...

Page 129: ...e Month indicates the month the alarm or event became active or cleared ThisiaaBCDvahtc Day im atcs the day the alarm or event became active or cleared ThisisaBCDvahte Year indicatestheyearthe eventbe...

Page 130: ...lue cnnsists of four bytes of data independent of the data type Table 6 8 gives the current description to the Meter Data Blcck on a value by value basis Table 6 8 Meter Block Byte Numbers Description...

Page 131: ...int BNTERY VOLTAGE This is the floating point DC battery voltage The uni on this value are volts When displayed as volts there are three digits all to the left of the decii point PERCENT BMTERY LEFT T...

Page 132: ...re measured by the rectifier The unita on this value are in de Celsius When displayed as degrees Celsius there are three digits one of which is to the right of the decimal point MADCLTRRENTPHASEA This...

Page 133: ...TTTT TTTT 133 136 1 104 103 102 101 1 TIME his is a 32 bit representation of the time 6 3 7 1 Alwm Bbck TheAlarmblockconraiasthestMeofalltheUPSAlannsaadEven Thiswnsistsofa byteofdatafore ac hAhnorEve...

Page 134: ...PIUS18 Communicarions EXIDE ELECTROtiCS CONFlDEh TSAL 6 37...

Page 135: ...diachqes The relay setup requires a relay circuit card The relay supports four types of relay interface COlYfigUratiOllS l lBM AS1400 l Novell l 3com l and a custom cdiguration Themlaysopenorcloscbase...

Page 136: ...and are subject to change Refer to the Figure 6 5 for pin numbers The Activated pm makes contact with the Common pm when the condition is true For AS 400 the common pins of all four relays must be tie...

Page 137: ...o row 9 pin D subminiature with D subminiature with male pins malepitS available in 15 30 50 75 and 100 lengths part number 124902074 xXx xxx le in feet AS 400 15 Pie Interface Cable Models Cl0 20 UPS...

Page 138: ...ons provide two signals to inform the I ell computer network of the UPS status CONDITION RELAY ACTIVATEDPINWHENCONDlTrONISTRUE on uti lity Power 1 Pin 11 Normally Open Low Battery Warning 4 Pin 23 Nor...

Page 139: ...theUPSisonBypasscninOverload The UPS will automatically transfer I Bypass after 30 seconds of a 125 Overload Relay3enerBizestoindicatethtUPSis onBypassarinOverload Relay4energizesto indicate the UPS i...

Page 140: ...a spe ic alarm An asterisk indicates the item is selected The second menu allows the relay setup to be cleared The third menu only allows viewing of the se lected alarms The fourth menu simply invert...

Page 141: ...ot Used On Bypass or overload 2 xnin or less 1 16 21 24 25 LowBattery 1 16 21 24 25 b UFS Malfunction Latched Battery system On AT T Tie Remaining B J Y DEFAULT1 2 rkzess 33 I I The numbas in the char...

Page 142: ...Sl Lit en whed the UP 5 is energized and supplying caditioned power to the load ON BATTERY DS2 Lit yellow when the UPS is supplying the load on batteq Input parameters may not be within specif caions...

Page 143: ...Table 6 14 RMP Inrerface Wiring COMMUNICATIONS DESCRIPTION DRIVES INTERFACE I DB 25 24 RELAY 4 N O DS4 7 SIGNAL COMMON 13 RELAY 1 N C DS2 17 RELAY 3 N 0JN C DS3 14 RELAY 2 N O DSl 2 2 12 v 646 EXIDE...

Page 144: ...Plus 18 Communicnrions REMOTE MONITOR PANEL FRONT VIEW COVER REMOVED f 200 FT MAX RECOMMENDED CABLE LENGTH yre 6 7 RMP Insral on ll0254307 EXIDE ELE TRONiCS CONFIDENTJAL 647...

Page 145: ...e UPS The cabinet houses six toroidal aped auto transformers which wthe high voltage for the bt to the U and athe UPS ouw volta for co ectiM to the load ne tmlsformer input and output co ections are l...

Page 146: ...afions a BATTERY CABINET REAR VIEW UPS CABINET I bEMovN3LE CmcuIT PLATE F R INSTALLATIOV OF IwuTmlilPuT aNNEcTIms a Figure 6 8 High Voltage Trat onner Cabinet Instabion 110719176 EXIDE ELECTRONICS CON...

Page 147: ...regulated voltages 7 VDC 15 VDC and 15 VDC Pl F3 provides overcurxnt protection to the Power Supply board AlA3 Fl provides overcur pr tion for 7 VDC FQ provides overcurrent protection for 15 VW and P...

Page 148: ...removal and replacement proced es I Do not check theIGBTegateeignuls with the unit running with a metering device The deviceslmpehnceis too highandcould mage theIGBlk Gate Driveboar or the Rect er Con...

Page 149: ...failure needs a quicker response than for an heat sink temperature failure The thermktor can also detect fan failure if the unit is under no load The following voltages should be measured for the temp...

Page 150: ...J4 1 DCIN Return Ground 7 V D C JZ 1 a Common Grid JZ 2 e 15VDC 12 3 a Common J2 4 a 15 VDC J2 5 Common JZ 6 z PS Temp JZ 7 a Common JZ 8 a LVDO JZ 9 Common JZ 10 300 208 7 V D C J3 1 Common J3 2 e 1...

Page 151: ...supply J4 8 RibbmCabIe 15vDCle5m gnnmd 15vDC J4 9 RibhCable 15 VDC supply ISVDC J4 10 Ribbmcable 7vDcrasm gmmld J l1 Ramcable n VDC supply 15vDC 4 12 RibbmCabIe Reaificr Temp I 15vDC M 13 Ribbcllcable...

Page 152: ...re all power is removed from tbe UPS and remove the IGBTs Refer to the Removal and Replacement of IGBTs I CAUTION I Do not check the IGBTs gate signals with the unit running with a metering device The...

Page 153: ...rtu IGBTs It ertu Control board or the Gate Drive board 72 4 sync NOTE If a generator is running ensure generator voltage and frequency are within specififations before replacing any board If the tit...

Page 154: ...DJSabk st4lusdlNvmcmd NET lQzJ I SYDE SYDE t 1 DCBusWts G DC Buss lts 4AChWJt cbAChlWWd 4BClarrm BChlUlllICd 9CCURJU CbCCtWltlurmal ml rh m h 6 7vDC lhbk 15 VDC l5VDC k AQl DvT AQ f Dvr AQ2 k 4AQ2 DM...

Page 155: ...QlBl J l 1 QlEl J l 2 15 VDC 15vDc b Q2 u4 DNQ2N4 COmmOIl Drv Ql U4 DrvQl U4 common bQz u3 hQz u3 Gnnmon hQl u3 Drv Ql LJ3 15 VDC 15 VDC Q2B2 JZ 1 Q2E2 JZ 2 QlBl J3 1 Ql E l J3 2 Q2B1 J4 1 Q2E2 J4 2 O...

Page 156: ...s on the network must consist of the following l alarm conditions detec by the FRU l FRustatus l comma from the front panel or other FRUs l information on each of the parameters inside the FRU and met...

Page 157: ...oo TxDl 7V RXDl COIOOlOO m 15 v RTS coomloo DTR coooO00 RI 15v RLSD comoloo RELAY1 OUTPUTS J3 7 2 J3 8 b J3 11 L J3 12 b J3 15 J3 16 b J3 19 b 13 20 J3 23 RELAY2 J3 24 r RELAY3 J3 27 RELAY4 J3 28 15v...

Page 158: ...ontml board cun dischurge the bamies over a long period of time The EPO command shunts trips CB2 and CB3 only Measure 36 VDC across J2 pins 6 end 5 If voltage is not present replace the EPO Con ol boa...

Page 159: ...Battery lgl T J2 2 RemoteBPON 0 J2 1 Remote BP0 return A4 Jl 1 A J3 3 Front Panel BP0 g 6 A4 Jl 2 Z J3 2 Front Panel l O d BOARD OUTPUTS I Shunt Trip CB3 JZ 6 Shunt Trip CB3 J2 5 170 I 151 C Shunt Tri...

Page 160: ...DC But also for an instsntaneous energization high voltage recharge 220 15 VDC is applied aczoss the contactor to energize the coil faster Measure the coil resistance across all three wils 6143 at J2...

Page 161: ...INPUTS BYPASS CONTROL BOARD OUTPUT Coil Contactor Coils Al 1 Coil Contactor Coils AZ BYPOK Common J3 4iG c 13 S A2Al J3 7l A2AlJ3 8 J 155 Coil cmd 0 Close J3 67 1 J3 7 300iA2Al J3 10 J...

Page 162: ...U failure FRU FAILURE MODE FRONT PANEL LED FRU INDICATED NORMAL INVBRTBR BYPASS UO BKlTERY OVERLOAD FRONT PANEL To clear an alarm press the OFF b n while still holding tbc HORN The alarm will automati...

Page 163: ...eside panel of the Invater is lowax Normal operation is indicated by Alternateflasbingofthe Normal operation at red and green LED 6oHz AsteadyonredLEDanda Nommloperationat flaslling green LED SOHZ Ast...

Page 164: ...start upsequence Bypressingtheoffbutronwillbackuponefunctionstep FUNCTION CONTROL LED 9 ON MAINTENANCB MODE HORN ON NORMAL OVERLOAD BYPASS ON ON BYPASS BYPASS RECTPER ON O N BYPASS BATTERY BYPASS RECI...

Page 165: ...olate the Rectifier logic from the front panel open CB 1 of the system remove Front Panel and disrxxmect A4Al P5 from the panel Close CBl snd measure A4Al P5 pins l 2 for 15 VDC pins 3 4 for 7 VDC and...

Page 166: ...fhcchart notworkthenvuifyallintaconnech OIL5 _ are properly made then if the failure continues replace the Front Panel assembly Alarms statuspres in Front Panel software REYB DESCRIPTION CAUSE ACTION...

Page 167: ...alarm active for an ex kharge tended period of time l Verify bat y voltage l Dischargedbm l Verify battery connections l Discx ected Or x cbnnected bat l Allow battery to charge for l 2 tery l Failed...

Page 168: ...n histcay ndicatca the DC link voltage went be ow3mvDc Most protkbli Cause ii a failed Ret l Using maintensn mode iso ifier late the Redis from the Invert 4fThisalarmappearsaiongwithJn erandthenv fyth...

Page 169: ...5 lwerload phase A The Imxrter detected output current to l Alarm is normally genexati b begreaterthan12595ofnominal load steps caused by starting chase B or l NormaBy load relatetj ahm equipment ifth...

Page 170: ...Verify utility input voltage and cmmeuiona l If voltage is present but the UPS metaing doesn t read prop erly or the alarm is still active re plaeetheRe iaFRu input ova voltage The phsse A input phsse...

Page 171: ...er failure from the Rectifier logic pawn l Power supply f lxe and thus measure the power sup ply inputs to the Illverter l replacetherllvaterFRu hxter CPU BIT The Iuvertex failed it s self test l Isol...

Page 172: ...anel FRU The Inverter failed self test l verify powcs supply outputs l JInverterfailure l Isolate the rnverter logic power l Power supply failure from the RecSer logic power andthenmessurethepowersup...

Page 173: ...fsilure l MonitorloedforlsrgeoWent demand l Raplace the Inverta PRU htput under volt lie Inverter sensed the output voltage l Verify load bus is not shorted tge phsse A phase to be 10 below the seleo...

Page 174: ...fythehtandrearair l Blockedairflowtounit vents are not blocked l Reuifierfaih l ReplacClheReaifierFRU Power supply shut Power supply has detected a low volt l If the alarm appears any time iOWn agecon...

Page 175: ...otconnectedoris fully l If bsttay is in good condition discharged replace the R a refaence l Rectifkr failure seaion 3 Rectifier failed BIT The Rectifia fsiled BUILT IN T ST l Lsoke the Inverta logic...

Page 176: ...e FRU should be replaced at a time andthe logicre energized This isto alknv the other twoFRUsto ptvgramtherepkcement If this ptvcea ure is not followed it may be necessary w reset unit type I l4JRect...

Page 177: ...on and lower the op Pane Refertotbesystcmstartupprocedureinthemanual 7 14 3Inverter FRU Removal l Turnaffthe unit Raisethetopandrcmovetbeleftside Place MS 1 in the bypass position Opentbeinputandbatta...

Page 178: ...ure ia the manual 7 l4 5Front Panel FRfJ Removal l kifytheunitisoff Opcqinputandbattaybtwkezs l Remove the mounting screw located in center bracket at top of panel l slidethcpanelupandfonvardtorcmovc...

Page 179: ...eassembly Disconnect all power cables at the rear of the Invater PRU then push these cables back into the rear housing of the unit as much as possible NOTE ALL CONNECTIONS Close Invertex PRir door but...

Page 180: ...bleshooting and Maintenance Plus 18 l Open the Rectifier FXU door and connect the power cables to the terminal strip on the left side of the FRU Refer to figure 7 10 l 7 34 EXJDE ELECTRONICS CONFIDENT...

Page 181: ...Plus 18 Troubleshooting and Maintenance 9 10 14 1 13 1 A 1 B 2 W 3 N 4 I B i5 T J E a y Ml L J7TL Figure 7 10 Rectifier FRU Connections 110619185 EXIDE ELJXTRONICS CONFIDENTIAL 7 35...

Page 182: ...bles to the ten al snipontbeleftsideoftbeFRU Refertofigure7 11 I Figure 7 11 Invener FRU Connecrions llO619185 I l Secure the Invertex FRU door with the four quarter inch screws which WQerealWed l Rea...

Page 183: ...Plus 18 Troubleshooting and Maintenance TOPVIEW F F I N C 1 RBARVJEW Figure 7 12 Switch Connections MS2 j Input Neutral czm llo619182 EXIDEELECTRONICSCONFlDEh TL 7 37...

Page 184: ...cover of tbe UO FRU with the four screws which were removed l Seam the side panel of the unit and lower the top l Reconnect all input output and battery cablu to the teminal strip at thetoprearoftheun...

Page 185: ...T PANEL C FIGURE 8 l 101258842 REP PARTNUMBER DESCRIPTION QTY DESIGNAnON 03 122130078 007 CRKT BREAKER 50 6oHZ 30A 1 12 154108099 TWIST LOCK RJXEP L6 3OR 1 1 LINE LOAD 0 1 2 1 2 CAUTION Jl 110253889 F...

Page 186: ...H FIGURE 8 2 101258843 RBP PARTNUMBER DBSCRIFTION 2 l Y DESIGNATION 0 3 122130078 001 CRICT BRBAKBR 1P 15A 1 12 154108093 TWIST LOCK RBCBP L5 15R 2 1 0 A312 Jl 110253890 Figure 8 2 Output Panel H 8 2...

Page 187: ...IGURE 8 3 RBP PARTNUMBER DBXRIFTION 0 3 122130078 007 CRKT BRBAKBR 50 6OHz 30A 101258849 QTY DESIGNATION 1 12 154108102 TWIST LOCK RlXBP L14 3OR 1 1 0 LINf LOA CAUT I ON I Figure 8 3 Output Panel A9 E...

Page 188: ...FIGURE 8 4 101258850 REP PARTNUMBER DESCRIPTION QTY DESIGNATION 03 122130078 001 CFXT BREAKER 50 6OHZ IP 15A 1 12 154108073 STRAIGHT BLADE RECEPTACLE 1 0 A312 Jl 110253893 a Figure g 4 Ourput Panel D...

Page 189: ...5 101258859 RBP PARTNUMBER DEXRF ITON QTY DESIGNATION 0 3 122130078 004 CRKT BREAKE R 50 6OHZ 2P 20A 1 12 154108098 TWIST LOCK RBCEP I 2OR 1 1 LINE 0 1 2 1 2 CAUT I ON Jl 1102 53a9a Figure g 5 Output...

Page 190: ...E FIGURE 8 6 101258860 REF PARTNUMBER DESCRIPTION QTY DESIGNATION 0 3 122130078 002 CRKT BREAKER 50 6OHZ IP 20A 1 12 154108075 STRAIGHT BLADE RECEFTACLE 1 12 Jl 110253899 Figure 8 6 Output Panel 8 6 E...

Page 191: ...F FIGURE 8 7 101258861 REF PARTNUMBER DJZXIWTION QTY DESIGNATION 0 3 122130078 002 CRKT BREAKER 50 6OHZ IP 20A 1 12 154108094 TWIST LOCK RECEP L5 2OR 1 1 0 Jl 1lo2539oo Figure 8 7 Output Panel F EXIDE...

Page 192: ...G FIGURE 8 8 101258862 REP PART NUMBER DESCRIPTION QTY DESIGNATION 0 3 122130078 008 CRKT BREAKER 50 6OHi 30A 1 12 154108095 TWIST LOCK REXEP L5 30R 1 1 0 12 Jl 1102539Ol Figure 8 8 Ourput Panel G B 8...

Page 193: ...258863 REP PARTNUMBER DESCRIF TION QTY DESIGNATION 03 122130078 004 CRKT BRBAKER 5Oh5OHZ 2P 20A 1 0 7 154108101 TWIST LOCK RECBP LW20R 1 1 LINE 0 1 2 LOAD TEE L14 2OR 20 0 A3 7Jl 110253902 Figure 8 9...

Page 194: ...EP PARTNUMBER DESCRIPTION Q T Y DESIGNAnON 0 3 122130078 006 CRKT BREAKER 5Ol6OHZ 15A 1 0 7 154108079 STRAIGHT BLADE RECEPTACLE 1 LINE 0 1 2 LOAD 1 2 CAUT I ON h Jl 1102 53 l Figure B IO Output Panei...

Page 195: ...258865 REP PARTNUMBER DEiSCXlP ITON QTY DESIGNATION 03 122130078 006 CRKT BREAKER 50 6oHZ 15A 1 07 154108097 TWIST LOCK RECEP L6 15R 2 1 0 LINt 1 2 LOAC a 1 21 CAUT I ON A37 Jl 1m2539oa Figure 8 11 Ou...

Page 196: ...CRKT BRISKER 5Ol6OI E 20A 1 12 1541080105 TWIST LOCK RECEP LZl 2OR 1 1 OUTPUT PANEL wr PICURE 8 12 101258906 RBF PARTNUMBER DESCRETION QTY DESIGNATION 0 3 122130078 010 CRKT BREAKER 30A 1 12 15410801...

Page 197: ...IGURJZ8 13 101258908 REF PARTNUMBER DESCRlPTION QTY DESIGNATION 0 3 122130078 009 CRKT BRBAKBR 20A 1 10 12 1541080105 TWIST LOCK RECEP LZl 20R 1 1 OUTPUT PANEL QQQ FIGURE 8 13 REF PARTNUMBBR DBSCRlPT...

Page 198: ...3 REF PARTNUMBER DESCRIPTION Q lY DESIGNATION 01 101614169 003 PWR PLUS 18 INVXIER 1 A2 0 2 101614178 003 PWR PLUS 18 RECTIFIER 1 Al 0 3 101614235 003 PWR PLUS 18 J O ASSEMBLY 1 A3 25 145902022 SPDT S...

Page 199: ...Plus 18 Pans Lisr o 2 Al Figure 8 14 Top Assembly EXlDEELECTRONICSCON FIDJ TL4L 8 15...

Page 200: ...L L8 15OUI I 2oOA 9 129101002 006 TBRMINAL INTERFACE PAD 11 13 1304279 HEAT SINK 23 141931010 RESISTOR ASSEMBLY 24 143224014 IGBT 600V 150A N CHANNEL 26 1461o6u23 TBRM GROUND OUTLINJZ 70A 29 149208333...

Page 201: ...Plus 18 Parts List A2hl a 0 2 Figure 8 15 Inverter Assembly EXIDEELECTRONICSCONFIDENTIAL 8 17...

Page 202: ...Pam List Pius 18 Figure 8 16 Inverter Assembly 110618937 8 18 EXIDE ELECTROMCS CONFIDENTIAL...

Page 203: ...Plus 18 Pans List a TOP VIEW WlTHOUTTOP COVER TB1 AND A2A4 BOARD Figure 8 I 7 Inverrer Assembly 0 11 o 8 R4 R8 110818937 EXIDE ELECTRON KS CONFJDEh TUL...

Page 204: ...25035 MOV ASSEMBLY 275V 1 121101360 CHOKE L3 1 121112074 CHOKE I5 1 121112077 INDUCTOR BUS 15UH 1 129101Otx OO4 THERMAL INTERFACE PAD 3 129101002 005 THERMAL INTERFACE PAD 1 129101002 006 THERMAL INTE...

Page 205: ...Plus 18 Pans List Figure 8 18 Rectifier Assembly EXIDE ELECTRONICS CONFIDENTIAL 8 21...

Page 206: ...li lilli _ __ P I I I I Qn I I I I I I I L I I I I 1 I I 4 Ji I I I I I 0 I 0 I JU Ll I I I I I I I I I lilli ll 1 11i j i i II I f II 111 L it llO618946 Figure 8 19 Rectifier Assembly 8 22 EXIDE ELEC...

Page 207: ...Purrs List __ ____ __ __ _ _ __ llO618946 Figure 8 20 Rectifier Assembly EXIDE ELECTRONICS CONFIDENTIAL 8 23 I...

Page 208: ...Pans Lisf Plus I8 d Figure 8 21 Rectifier Assembly 110618946 8 24 EXIDE ELECTRONICS CONFIDENTIAL...

Page 209: ...2 123102017 28 145902022 2 7 145902023 21 146201033 DBSCRlPTION Qn DESIGNATION AUTO BYPASS BOARD 1 A3A2 CIRCUIT BRK 2 POLE 63A 250 VAC 1 CB2 CIRCUlTBRK3POLB63A24OVAC 1 CBl CIRCUIT BRK 3 POLE 63A 240 V...

Page 210: ...Pius 18 Figure 8 22 II0 Assembly EXIDE ELECTRONICS CONFIDENTIAL 110619186...

Page 211: ...P l u s I8 Pam Lisr s a 7 e a y _ _ ____ __ L es zr Psas llO619186 Figure 8 23 II0 Assembly EXIDE ELECTRONICS CONFIDENTIAL...

Page 212: ...101614347 003 R E F PARTNUMBER DBSCRlF TION QTY DESIGNATION 6 101072886 001 COhQWRELAY RS232 1 A4A2 4 101072887 FRONT CONTROL PANEL 1 A4A1 3 132204054 BU lTON PUSH FRONT PANEL 3 26 145322002 KJXBOARD...

Page 213: ...A4AlJ2 A4AlJl I REAR VIEW I c...

Page 214: ...4858 001 REP PARTNUMBER DBSCZWT ION QiY DESIGNATION 130901199 KIT JOINING 1 7 146105003 TERMINAL BOARD 50 AMP 2 1 146105009 TERMINALBOARD OUTLINE 2 TBl rB2 6 146201005 EXLDE BLOCK l 4 20 X 1 7 2 3 146...

Page 215: ...BRKR 220VAC 20 AMP 1 POLE PP151965404 BRKR 480VAC 20 AMP 3 POLE PP151965 005 BRKFt 480VAC 30 AMP 3 POLE PP151965 006 BRKFi 277VAC 40 AMF 1 POLE 128304045 FLJSEsKTKlAhP 128401094 FUSE BLOCK 30A 600V 2...

Page 216: ...11 FFFP W EPO RELAYS 101614347 015 FFFP W RS232 TUXAYS 101614347 018 FFFP W RS232 101614347 019 FFFP W RS232 EPO 101072886 001 C OMMjRELAYlRS232 BOARD 101072886 002 COMM RS232 BOAJUI 101071886 003 COM...

Page 217: ...AL FRONT PANEL RS232 RELAY OP l ONS RECOMMENDED SPARE PARTS PARTNUMBBR DBXRlFTION 101614178 003 RBClX RFRU 101614169 003 INVBRTBR FRU 101614235 0 3 I O F R U 123102017 CONTA JTOR 122128186 CB 1 BREAKE...

Page 218: ...9 Prints...

Page 219: ...Prims Plus I8 9 2 ETUDE ELECTRdMCS COMTDENTWL L...

Page 220: ...Plus 18 Prims EXIDE ELECTRONICS CONFIDENTIAL 9 3...

Page 221: ...same location on the equipment where a lockout device might be llse4i Tagout devices can not be reused ti st be strong enough to prevent inadvertent or accidental removal The originator of the tagout...

Page 222: ...ore imtabing a lockout device The person pehrming the service is msponsible for placing a lockout device on the equipment and must assure the key is not accessible to other people B serviccarmaintmaac...

Page 223: ...Depment will be performed to ensure compliance with these procedures Periodic impcctions will be documcntcd and the results will be located in the Facilities DCp e llt Any of the following exceptions...

Page 224: ...Date of installation Name of authorized installer s specific location Types and Magnitude of energy and Hazard Names of affected employees Types of stored energy and methods to dissipate or restrain...

Page 225: ...Plus 18 LockourlTagour Procedures l Type of equipment involved IO Date of Installation Removal Date Signature of authorized lockout or tagout installer ETUDE ELECTRONICS CONFIDENTIAL A 5...

Page 226: ...LockourlTagour Procedures Plus 18 his page is intentionaUy left blank A 6 EXJDE ELECi RONICS CONFIDENTIAL...

Page 227: ...ed by using the red scope probe plugged into Cbmnel 1 Either tbe common or the book adapter can be used for a reference If you use the adapter make sure tbat you bear it click onto the probe B 3 AC VO...

Page 228: ...utlined on page 4 3oftheOwner sManual B 9 AUTOSET Auto set will set the voltage and time increment comparis4n for the signal coming into the meter There is an et when tie khannels are being used Ensur...

Page 229: ...to be used at ail times or damage may occur to the Fluke 97 scopemeter If both waveforms are stable the scope has a dv dt function that will give a digital readout of the time between both waveforms...

Page 230: ...Fluke 97 Scopemerer Plus 18 Ibis page is intentionally left blank B 4 EXIDE ELECTRONICS CONFlDENTL4L I...

Page 231: ...Nomenclature Part Symbol Description Panel Style...

Page 232: ...Receptacles Chart Plus 18 Receptacle 154108210 ZUA 120 or 240v 3Ok 2P 12Oor24OV ZOA 3P L2Ol208V IOA 3P 2onow J A Mh4 QQQ I oq 125v I I S I c 2 EXIDEELECTRONICS CONFIDENTIAL...

Page 233: ...Plus I8 An addditionai power flow diagram not used in the manual EXIDE ELECTRON KS CON FIDENl hU...

Page 234: ...A 1 Figure 1 27 Power Flow c 4 EXIDE ELECTRONICS CONFIDENTIAL...

Page 235: ...P l u s I8 a EXIDE ELEC l ROh ICS CONFIDENTIAL C 5...

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Eaton POWERWARE Plus 18, Manual

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