Eaton Fuller Roadranger CE MT Driver Manual Download

Page: 1 / 26

For the most current information, visit the Roadranger web site at www.roadranger.com

CE 18-Speed Model

Eaton

Fuller

Automated Transmissions

Driver Instructions

TRDR

0011

April 2003

Summary of Contents for Fuller Roadranger CE MT

Page 1: ...For the most current information visit the Roadranger web site at www roadranger com CE 18 Speed Model Eaton Fuller Automated Transmissions Driver Instructions TRDR 0011 April 2003 ...

Page 2: ...mediately Before working on a vehicle or when leaving the cab with the engine running place the transmission in neutral and set the parking brakes Do not release the parking brake or attempt to select a gear until the air pres sure is at the correct level When parking the vehicle or leaving the cab always place the shift lever in neutral and set the parking brakes If your vehicle is equipped with ...

Page 3: ...menclature 2 Shift Lever Positions Shift Positions 3 Shift Controls Roadranger Valve A 5013 4 General Information 18 Speed Operation 5 Transmission Features Features 7 Operation Driving Operation 8 Lubrication Proper Lubrication 13 Preventive Maintenance Maintenance Checks 19 ...

Page 4: ...mation Transmission Model Transmission Serial Number Filter Part Numbers Oil Filter Kit Air Filter Element Oil Sump Pan Gasket Every effort has been made to ensure the accuracy of all information in this brochure However Eaton Corporation makes no expressed or implied war ranty or representation based on the enclosed information Any errors or omissions may be reported to Technical Service Eaton Co...

Page 5: ...PORTANT All Eaton Fuller Transmissions are identified by the model and serial number This infor mation is stamped on the transmission identification tag and affixed to the case DO NOT REMOVE OR DESTROY THE TRANSMISSION IDENTIFICATION TAG ...

Page 6: ... 4 in LO Range Range shift Shift 5 6 7 8 in HI Range While in LO range Ratios can be split by moving the splitter button to the overdrive forward position While in HI Range Ratios can be split by moving the splitter button to the overdrive forward position ...

Page 7: ...4 Shift Controls Roadranger Valve A 5013 ...

Page 8: ...range and each of the 4 ratios 5 6 7 8 in HI range can be split with the overdrive splitter gear The converter has two modes of operation converter mode and lock up mode When the dash mounted transmission indicator light is on this indicates converter mode This would normally occur at lower engine speeds RPM s In this mode the converter is multiplying engine torque to the transmission When the lig...

Page 9: ... Preselected range shifts are completed automatically as the lever is moved through neutral and into the next gear Preselected split shifts are completed automatically as torque is released from the transmission Preselecting all range and splitter shifts pre vents damage to the transmission and provides for smoother shifts Inertia Brake This transmission is equipped with an inertia brake that is a...

Page 10: ...t across the range up or down In most cases depending on the engine and axle ratios you can save valuable fuel by operating the vehicle at less than governed RPM while cruising in 8th overdrive Double Clutching Procedure When ready to make a shift 1 Depress pedal to disengage clutch 2 Move the gear shift lever to neutral 3 Release pedal to engage clutch a Upshifts Decelerate engine until engine RP...

Page 11: ... to the desired initial gear 7 Release the parking brakes on the vehicle 8 Slowly release the clutch pedal and apply the accelerator In the following instructions it is assumed that the driver is familiar with operating heavy duty trucks and tractors and can coordinate the movement of the shift lever and clutch pedal to make smooth gear engagements while upshifting or downshifting Always double cl...

Page 12: ...transmission will shift from direct to overdrive when synchronous is reached EXAMPLE To shift from 1st direct to 1st overdrive Upshift from overdrive to direct changing shift lever position 1 Move the splitter button into the rearward direct position 2 Move the shift lever double clutching to the next desired gear position EXAMPLE To shift from 3rd overdrive to 4th direct ...

Page 13: ...lease the pedal to engage the clutch and accelerate the vehi cle The transmission will shift from overdrive to direct when synchronous is reached Example To shift from 7th overdrive to 7th direct Downshift from direct to overdrive changing shift lever position 1 Move the splitter button into the forward overdrive position 2 Move the shift lever double clutching to the next desired gear position EX...

Page 14: ...4 Release the clutch 5 Step on the accelerator raise the engine RPM to the desired operating RPM and verify the vehicle does not move If the vehicle moves repeat Steps 1 through 5 6 Follow the remote throttle operating procedure supplied with the vehicle Transmission Cold Weather Warm up 1 Make sure the parking brakes are set and the gear selector is in neutral 2 Start the engine 3 Maintain at idl...

Page 15: ...ans mission life Eaton Fuller Transmissions are designed so that the internal parts operate in an oil bath circulated by the motion of the gears and shafts Thus all parts are amply lubricated if these procedures are closely followed 1 Maintain oil level Inspect regularly 2 Change oil and filters regularly Use the correct grade and type of oil Buy oil from a reputable dealer Note Additives and fric...

Page 16: ...n can cause operating temperatures over 250 F 121 C Operating consistently at slower speeds High ambient temperatures Restricted air flow around transmission High horsepower Use of engine retarder Transmission coolers must be used to reduce operating temperatures when the above conditions are encountered On vehicles equipped with two transmission oil tempretures gauges one gauge required senses to...

Page 17: ...tem and change trans mission oil filter on new units Every 2 500 miles Inspect lubrication levels Check for leaks Every 50 000 miles or 1 year Change transmission lubricant and filter OFF HIGHWAY USE First 30 hours Flush hydraulic system and change trans mission oil filter on new units Every 40 hours Inspect lubrication level Check for leaks Every 500 hours Change transmission lubricant and filter...

Page 18: ...ding oil temperature Oil should be checked at idle speed in the neutral position using the corresponding temperature band Cold checks can be performed when the oil temperature is 60 120 F The oil level should be within the dipstick cold band Additional checks can be made with the transmission at operating temperature by using the hot band on the opposite side of the dipstick The hot band temperatu...

Page 19: ...ompatibility Use clean oil and clean containers when filling transmission Containers that have been used for anti freeze or water should not be used for transmission oil 1 Remove the dipstick and slowly add seven 7 gallons of the prescribed oil through the fill tube 2 Place the transmission in neutral position and apply the parking brakes Start the engine and let it idle for five 5 minutes this al...

Page 20: ...e converter outlet for approximately two minutes to backflush oil into the transmission oil pan 5 Disconnect oil lines and dipstick tube from the sump pan 6 Remove and clean the sump pan 7 Remove the oil strainer tube from the torque converter housing 8 Remove the oil strainer from the tube and clean 9 Assemble the oil strainer on the tube 10 Position a new gasket and install the oil strainer tube...

Page 21: ... idle speed to 1500 RPM and retain at this speed for 5 minutes Now check the oil level at normal engine idle speed in neutral again adding oil as required for a level 1 below the add hot mark on the dipstick Total oil quantity added at this time should be approximately 11 gallons Transmission temperature 180 to 220 F Oil level between the add hot and full hot marks Below 100 F Oil level at the col...

Page 22: ...19 Preventative Maintenance Maintenance Checks Note Item numbers refer to the illustration ...

Page 23: ...requires clean dry air for proper operation Check vehicle air dryer sys tem regularly for proper operation 3 Dipstick Monitor oil level Add oil if necessary Tighten dipstick securely 4 Drain Plugs Tighten the drain plugs securely Tighten the main case drain plug to 45 50 Lb ft of torque Tighten oil pan plugs to 14 20 Lb ft of torque 5 Capscrews and Gaskets Check all capscrews especially those on t...

Page 24: ......

Page 25: ......

Page 26: ...nsultants in the business For spec ing or service assistance call 1 800 826 HELP 4357 24 hours a day 7 days a week Mexico 01 800 826 HELP 4357 for more time on the road Or visit our web site at www roadranger com Copyright Eaton and Dana Corporation 2002 EATON AND DANA CORPORATION hereby grants its customers vendors or distributors permission to freely copy reproduce and or distribute this documen...

Search results

Summary of Contents for Fuller Roadranger CE MT

Reviews:

Related manuals for Fuller Roadranger CE MT

Brands by name

Popular brands

Eaton Fuller Roadranger CE MT, Driver Manual

Search results

Summary of Contents for Fuller Roadranger CE MT

Reviews:

Related manuals for Fuller Roadranger CE MT

Brands by name

Popular brands