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Instructions for Installation, Operation and
Maintenance of Cutler-Hammer IQ DP-4000
Electrical Distribution System Monitor

TD 17548B

Effective January, 2000

Содержание Cutler-Hammer IQ DP-4000

Страница 1: ...Instructions for Installation Operation and Maintenance of Cutler Hammer IQ DP 4000 Electrical Distribution System Monitor TD 17548B Effective January 2000...

Страница 2: ......

Страница 3: ...es 12 4 2 2 Mounting 12 4 3 MOUNTING THE POWER SUPPLY MODULE SEPARATELY 13 4 4 WIRING 13 4 5 INITIAL STARTUP 20 4 5 1 During Initial Power Application 20 5 PROGRAMMING THE IQ DP 4000 21 5 1 INTRODUCTI...

Страница 4: ...28 5 12 11 Alarm Reset Delay Setpoint 28 5 12 12 Overvoltage Detection Level Alarm Setpoint 29 5 12 13 Undervoltage Detection Level Alarm Setpoint 29 5 12 14 Voltage Phase Unbalance Detection Level A...

Страница 5: ...L SETTINGS 29 TABLE 5 V VOLTAGE PHASE UNBALANCE DETECTION LEVEL SETTINGS 29 TABLE 5 W RESET THRESHOLD SETTINGS 30 TABLE 5 X PULSE INITIATOR PARAMETER SELECTION SETTINGS 35 TABLE 5 Y LOAD SHED AND REST...

Страница 6: ...ING DIAGRAM 19 FIGURE 4 15 3 PHASE 4 WIRE ABOVE 600 VOLTS WIRING DIAGRAM 20 FIGURE 5 1 OVERVOLTAGE DETECTION AND RESET LEVELS 31 FIGURE 5 2 UNDERVOLTAGE DETECTION AND RESET LEVELS 32 FIGURE 5 3 VOLTAG...

Страница 7: ...following sections of the manual 1 Introduction 2 Hardware Description 3 Operator Panel 4 Installation and Startup 5 Programming the IQ DP 4000 6 Maintenance and Troubleshooting Maintenance If you are...

Страница 8: ...additional expenses in the use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the information and descriptions contained herein Safety...

Страница 9: ...with ratios between 5 5 to 12 800 5 Typical applications for the IQ DP 4000 are Incoming 3 Phase AC lines Transformer feeder circuits Branch circuits Motor starters 3 Phase electrical loads Based upo...

Страница 10: ...120 240 VOLT SELECTION 1 4 REPLACEMENT PARTS Refer to Table 1 B for a list of available parts and accessories for the IQ DP 4000 For ordering information contact your local Cutler Hammer distributor D...

Страница 11: ...ns to the unit from the rear of the chassis Figure 2 2 shows the rear of the chassis and includes 1 The 3 Phase AC line connections to the voltage terminal block at the bottom of the power module 2 Th...

Страница 12: ...gned to connect with the optional communication module a PONI module See Section 2 1 4 for a detailed description 8 The discrete input can be configured to be either a reset input or a sync pulse inpu...

Страница 13: ...e that attaches directly to the back of the DP 4000 The power module can then be mounted to the PONI or mounted remotely 36 inches away The EPONIF is an Ethernet PONI with a 10Base FL fiber optic inte...

Страница 14: ...loss A Voltage phase loss is detected when the amplitude of any single phase is less than 50 of the nominal amplitude Current phase loss A Current phase loss is detected when the current amplitude of...

Страница 15: ...digit VA hours 0 6 0 6 1 digit Power Factor 1 1 Frequency 0 1Hz 0 1 Hz THD Through 31st Harmonic Table 2 C Metering Specifications Accuracy is maintained from 3 to 250 of the full scale of the device...

Страница 16: ...B C Volts VC A Volts VA N Volts VB N Volts VC N Volts Watts Vars VA Power Factor apparent and displacement Frequency Watt Hours Var Hours VA Hours Each time you press the Up or Down pushbuttons the LE...

Страница 17: ...rameters This will cause the display to blank and the THD LED to blink When the display is restored the Maximum THD values have been reset Reset and Demand Holding the Reset and the Demand pushbuttons...

Страница 18: ...1 Breakers A and B are closed and C is open Power flow is in Quadrant 4 The Power Factor and Vars will be negative and the respective LED s will blink 2 Breakers A and C are closed and B is open Powe...

Страница 19: ...tion 3 1 3 4 Alarm LED s The Alarm LEDs Alarm 1 Alarm 2 when continuously lit indicate that an alarm condition exists If there is an alarm condition when you press the Alarm Data button the correspond...

Страница 20: ...ight and width dimensions while Figure 4 2 shows depth dimensions It is necessary to hold several tolerances when making the cutout and placing the holes for the mounting screws Referring to Figure 4...

Страница 21: ...le connection between the IQ DP 4000 chassis and the power module using either the 36 in 91cm or the 45 in 114cm Extension Cable Option The separated power module can physically fit in the desired loc...

Страница 22: ...ou can use NO and NC contacts from the Relays to control external devices These contacts are rated at 10 amps for 120 240 VAC or 30 VDC 4 The wires connecting to the IQ DP 4000 must not be larger than...

Страница 23: ...4000 SECTION 4 INSTALLATION AND STARTUP TD 17548B 15 Figure 4 5 3 Phase 3 Wire above 600 volts Wiring Diagram Separate Source Figure 4 6 3 Phase 3 Wire up to 600 volts Wiring Diagram Separate Source...

Страница 24: ...4000 SECTION 4 INSTALLATION AND STARTUP TD 17548B 16 Figure 4 7 3 Phase 3 Wire above 600 volts Wiring Diagram Separate Source 2 CTs Figure 4 8 3 Phase 4 Wire up to 600 volts Wiring Diagram Separate S...

Страница 25: ...IQ DP 4000 SECTION 4 INSTALLATION AND STARTUP TD 17548B 17 Figure 4 9 3 Phase 4 Wire above 600 volts Wiring Diagram Separate Source Figure 4 10 3 Phase 3 Wire up to 600 volts Wiring Diagram...

Страница 26: ...IQ DP 4000 SECTION 4 INSTALLATION AND STARTUP TD 17548B 18 Figure 4 11 3 Phase 3 Wire above 600 volts Wiring Diagram Figure 4 12 3 Phase 3 Wire up to 600 volts Wiring Diagram 2 CTs...

Страница 27: ...IQ DP 4000 SECTION 4 INSTALLATION AND STARTUP TD 17548B 19 Figure 4 13 3 Phase 3 Wire above 600 volts Wiring Diagram 2 CTs Figure 4 14 3 Phase 4 Wire up to 600 volts Wiring Diagram...

Страница 28: ...T BE WIRED TO GROUND FOR PROPER OPERATION FAILURE TO DO SO RESULTS IN INACCURATE READINGS DURING INITIAL POWER APPLICATION To apply AC power to the IQ DP 4000 for the first time 1 Verify that the AC p...

Страница 29: ...to 0 S3 1 System Configuration Frequency Nominal AC Line Voltage Voltage Transformer Ratio Current Transformer Primary S3 2 Voltage Transformer Ratio S3 3 Current Transformer Primary S3 4 Phase Sequen...

Страница 30: ...oints 5 15 2 Pulse Initiator Load Shed Pulse Initiator Settings Parameter Load Shed Range Load Shed Parameter Pulse Initiator Settings Rate Selection 5 15 3 1 5 15 3 2 5 15 3 3 5 15 3 4 Table 5 D Opti...

Страница 31: ...irst second and fifth Setpoint Switches to the right on Push the third fourth sixth seventh and eighth to the left off 8 Briefly press the Save button to confirm the settings The first second and fift...

Страница 32: ...he primary winding of the user provided external current transformers can vary from 5 amps to 12 800 amps the secondary winding is assumed to be 5 amps Setpoint Switches S2 8 for Rotary Switch positio...

Страница 33: ...on on 60 on on on Table 5 G Power Demand Intervals for Watts Vars and VA 5 9 3 Current Demand Time Interval Setpoint Switches S2 6 to 8 for Rotary Switch position S3 4 determine the time interval in m...

Страница 34: ...lay is energized normally and de energizes during a loss of AC control power You must select one of these two modes for each alarm Your choice depends on the desired effect of an AC power loss on an a...

Страница 35: ...IQ DP 4000 compares the metered line to line voltage of each phase to the undervoltage detection level see Section 5 12 13 and activates the alarm if the metered voltage is below the threshold for a...

Страница 36: ...8 S2 switches S3 8 S3 A OFF to disable alarm S2 1 S2 1 ON to enable alarm Table 5 Q Enable Disable Alarm 5 12 10 Alarm Delay Setpoint To determine how long a condition exists before an alarm activates...

Страница 37: ...on off 75 off off on off off on 80 on off on on off on 85 off on on off on on 90 on on on on on on 95 Table 5 U Undervoltage Detection Level Settings 5 12 14 Voltage Phase Unbalance Detection Level A...

Страница 38: ...etermine the threshold level to reset the overvoltage find the voltage when an overvoltage alarm will occur This is the nominal AC line voltage see Section 5 5 multiplied by the overvoltage detection...

Страница 39: ...50 In this case set the reset threshold to 50 5 12 15 2 Undervoltage Reset Threshold To determine where to reset an undervoltage alarm find the voltage where the undervoltage alarm occurs This voltag...

Страница 40: ...age phase unbalance occurs when the maximum voltage deviation between two phases is greater than a percentage of the nominal AC line voltage To find the voltage level calculate where a voltage phase u...

Страница 41: ...age 480 V Voltage Phase Unbalance Detection Level 25 Determine the reset threshold setting for the voltage phase unbalance alarm to reset when all 3 phases of voltage are within 84V of each other The...

Страница 42: ...ut is set up as a sync pulse input a dry contact closure across the terminal blocks of the discrete input will cause the start of a new demand window The sync window time can be variable or fixed dete...

Страница 43: ...ated with the load shed feature a Load Shed range and a Restore Load range Both ranges are set as a percentage of the nominal values for the system When the Load Shed range is exceeded the relay activ...

Страница 44: ...off on off off 30 off on off on off off 32 on on off on off off 34 off off on on off off 36 on off on on off off 38 off on on on off off 40 on on on on off off 42 off off off off on off 44 on off off...

Страница 45: ...2 on off off on off on 94 off on off on off on 96 on on off on off on 98 off off on on off on 100 on off on on off on 102 off on on on off on 104 on on on on off on 106 off off off off on on 108 on of...

Страница 46: ...P 4000 will change the state of the relay at every specified interval of Watt hours If 50 Watt hours per Pulse is selected the relay changes state every time 50 Watt hours accumulate The energy per pu...

Страница 47: ...00 6 4 REPLACEMENT To replace the IQ DP 4000 1 Turn off control power at the main disconnect or isolation switch of the power supply If the switch is not located in view of the IQ DP 4000 lock it out...

Страница 48: ...he wiring plan drawing for the application Digit 3 flashes in the display window indicating an undervoltage An Undervoltage condition actually exists Isolate the AC line deficiency s cause Digit 4 fla...

Страница 49: ...the line Digit 4 flashes in the display window A phase unbalance condition is detected Isolate the cause in the line Digit 5 flashes in the display window A voltage phase loss condition is detected I...

Страница 50: ...tify whether an observed problem is external or internal to the unit For assistance with this determination please contact Power Management Applications Support PMAS at 1 800 809 2772 If a problem is...

Страница 51: ...ff on off on off off off off 2 1 off on on off on off off off off 2 2 off off off on on off off off off 2 3 off on off on on off off off off 2 4 off off on on on off off off off 2 5 off on on on on of...

Страница 52: ...f on on on off on off off 5 7 off on on on on off on off off 5 8 off off off off off on on off off 5 9 off on off off off on on off off 6 off off on off off on on off off 7 off on on off off on on off...

Страница 53: ...5 off on off on off on off on off 130 off off on on off on off on off 135 off on on on off on off on off 140 off off off off on on off on off 145 off on off off on on off on off 150 off off on off on...

Страница 54: ...on on on on on off 390 off on off on on on on on off 400 off off on on on on on on off 410 off on on on on on on on off 420 off off off off off off off off on 430 off on off off off off off off on 44...

Страница 55: ...760 off off on off off off on off on 770 off on on off off off on off on 780 off off off on off off on off on 790 off on off on off off on off on 800 off off on on off off on off on 810 off on on on o...

Страница 56: ...off off off off on off off on on 1150 off on off off on off off on on 1160 off off on off on off off on on 1170 off on on off on off off on on 1180 off off off on on off off on on 1190 off on off on...

Страница 57: ...ff off on on on off on on on 1530 off on on on on off on on on 1540 off off off off off on on on on 1550 off on off off off on on on on 1560 off off on off off on on on on 1570 off on on off off on on...

Страница 58: ...f off off 1900 on off off on off on off off off 1910 on on off on off on off off off 1920 on off on on off on off off off 1930 on on on on off on off off off 1940 on off off off on on off off off 1950...

Страница 59: ...off off 2270 on on off off on on on off off 2280 on off on off on on on off off 2290 on on on off on on on off off 2300 on off off on on on on off off 2310 on on off on on on on off off 2320 on off o...

Страница 60: ...on on off on off 2640 on off on on on on off on off 2650 on on on on on on off on off 2660 on off off off off off on on off 2670 on on off off off off on on off 2680 on off on off off off on on off 26...

Страница 61: ...off off off off off on 3010 on on on off off off off off on 3020 on off off on off off off off on 3030 on on off on off off off off on 3040 on off on on off off off off on 3050 on on on on off off off...

Страница 62: ...off on 3360 on off on on off off on off on 3370 on on on on off off on off on 3380 on off off off on off on off on 3390 on on off off on off on off on 3400 on off on off on off on off on 3410 on on on...

Страница 63: ...ff on on 3720 on off on off on off off on on 3730 on on on off on off off on on 3740 on off off on on off off on on 3750 on on off on on off off on on 3760 on off on on on off off on on 3770 on on on...

Страница 64: ...n off on on on 4040 on off on off on off on on on 4050 on on on off on off on on on 4060 on off off on on off on on on 4070 on on off on on off on on on 4080 on off on on on off on on on 4090 on on on...

Страница 65: ...off on off on off off off off 60 off on on off on off off off off 65 off off off on on off off off off 70 off on off on on off off off off 75 off off on on on off off off off 80 off on on on on off of...

Страница 66: ...f on off off 240 off on on on on off on off off 245 off off off off off on on off off 250 off on off off off on on off off 255 off off on off off on on off off 260 off on on off off on on off off 265...

Страница 67: ...ff 430 off on off on off on off on off 435 off off on on off on off on off 440 off on on on off on off on off 445 off off off off on on off on off 450 off on off off on on off on off 455 off off on of...

Страница 68: ...f on on on on on off 630 off on off on on on on on off 635 off off on on on on on on off 640 off on on on on on on on off 645 off off off off off off off off on 650 off on off off off off off off on 6...

Страница 69: ...n 815 off off on off off off on off on 820 off on on off off off on off on 825 off off off on off off on off on 830 off on off on off off on off on 835 off off on on off off on off on 840 off on on on...

Страница 70: ...off off off on off off on on 1010 off on off off on off off on on 1015 off off on off on off off on on 1020 off on on off on off off on on 1025 off off off on on off off on on 1030 off on off on on o...

Страница 71: ...on on on on off on on on 1205 off off off off off on on on on 1210 off on off off off on on on on 1215 off off on off off on on on on 1220 off on on off off on on on on 1225 off off off on off on on...

Страница 72: ...1100 on on off on off on off off off 1150 on off on on off on off off off 1200 on on on on off on off off off 1250 on off off off on on off off off 1300 on on off off on on off off off 1350 on off on...

Страница 73: ...n off off 2900 on on off off on on on off off 2950 on off on off on on on off off 3000 on on on off on on on off off 3050 on off off on on on on off off 3100 on on off on on on on off off 3150 on off...

Страница 74: ...on on off on off 4750 on off on on on on off on off 4800 on on on on on on off on off 4850 on off off off off off on on off 4900 on on off off off off on on off 4950 on off on off off off on on off 5...

Страница 75: ...off off off off off on 6600 on on on off off off off off on 6650 on off off on off off off off on 6700 on on off on off off off off on 6750 on off on on off off off off on 6800 on on on on off off of...

Страница 76: ...off on 8350 on off on on off off on off on 8400 on on on on off off on off on 8450 on off off off on off on off on 8500 on on off off on off on off on 8550 on off on off on off on off on 8600 on on o...

Страница 77: ...0150 on off on off on off off on on 10200 on on on off on off off on on 10250 on off off on on off off on on 10300 on on off on on off off on on 10350 on off on on on off off on on 10400 on on on on o...

Страница 78: ...n on on 11750 on off on off on off on on on 11800 on on on off on off on on on 11850 on off off on on off on on on 11900 on on off on on off on on on 11950 on off on on on off on on on 12000 on on on...

Страница 79: ...table in several locations and keep it up to date when you change settings Pressing Holding S1 causes all 8 switches on S2 to be saved according to the Rotary Switch S3 Always set all 8 S2 switches S...

Страница 80: ...int They are organized by General System Alarm 1 Alarm 2 and Optional I O Setpoints This page contains the settings for Rotary Select Switch S3 positions 1 to 9 The settings for positions A to F are o...

Страница 81: ...Always set all 8 S2 switches See Figure 2 2 p 4 and Table 5 A p 21 S3 A S3 B S3 C S3 D S3 E S3 F 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 7 7 7 7 7 7 8 8 8 8 8 8 1 1 1...

Страница 82: ...FF ON Not Applicable Rotary Switch Setpoint Switch S2 Position 1 2 3 4 5 6 7 8 S3 1 OFF 50 Hz ON 60 Hz Nominal AC Line Voltage OFF ON Not Applicable Rotary Switch Setpoint Switch S2 Position 1 2 3 4 5...

Страница 83: ...ch S2 Position 1 2 3 4 5 6 7 8 S3 4 See Table 5 G Current Demand Time Interval OFF ON Not Applicable Rotary Switch Setpoint Switch S2 Position 1 2 3 4 5 6 7 8 S3 4 See Table 5 H Reset Energy from Face...

Страница 84: ...ry Switch S3 Always set all 8 S2 switches See Figure 2 2 p 4 and Table 5 A p 21 INCOM Programmable OFF ON Not Applicable Rotary Switch Setpoint Switch S2 Position 1 2 3 4 5 6 7 8 S3 C OFF Disabled ON...

Страница 85: ...Switch S2 Position 1 2 3 4 5 6 7 8 S3 6 OFF Unlatched ON Latched Alarm 1 Activate on Overvoltage OFF ON Not Applicable Rotary Switch Setpoint Switch S2 Position 1 2 3 4 5 6 7 8 S3 6 OFF Disabled ON En...

Страница 86: ...ON Not Applicable Rotary Switch Setpoint Switch S2 Position 1 2 3 4 5 6 7 8 S3 6 OFF Disabled ON Enabled Alarm 1 Enable Disable OFF ON Not Applicable Rotary Switch Setpoint Switch S2 Position 1 2 3 4...

Страница 87: ...A p 21 Alarm 1 Undervoltage Detection Level OFF ON Not Applicable Rotary Switch Setpoint Switch S2 Position 1 2 3 4 5 6 7 8 S3 9 See Table 5 U Alarm 1 Voltage Phase Unbalance Detection Level OFF ON No...

Страница 88: ...Switch S2 Position 1 2 3 4 5 6 7 8 S3 7 OFF Unlatched ON Latched Alarm 2 Activate on Overvoltage OFF ON Not Applicable Rotary Switch Setpoint Switch S2 Position 1 2 3 4 5 6 7 8 S3 7 OFF Disabled ON En...

Страница 89: ...ON Not Applicable Rotary Switch Setpoint Switch S2 Position 1 2 3 4 5 6 7 8 S3 7 OFF Disabled ON Enabled Alarm 2 Enable Disable OFF ON Not Applicable Rotary Switch Setpoint Switch S2 Position 1 2 3 4...

Страница 90: ...A p 21 Alarm 2 Undervoltage Detection Level OFF ON Not Applicable Rotary Switch Setpoint Switch S2 Position 1 2 3 4 5 6 7 8 S3 B See Table 5 U Alarm 2 Voltage Phase Unbalance Detection Level OFF ON No...

Страница 91: ...ary Switch Setpoint Switch S2 Position 1 2 3 4 5 6 7 8 S3 5 OFF Sync Pulse is from discrete input ON Demand window is timed internally Pulse Initiator Load Shed OFF ON Not Applicable Rotary Switch Set...

Страница 92: ...o the Rotary Switch S3 Always set all 8 S2 switches See Figure 2 2 p 4 and Table 5 A p 21 Load Shed Parameter OFF ON Not Applicable Rotary Switch Setpoint Switch S2 Position 1 2 3 4 5 6 7 8 S3 F See T...

Страница 93: ...ur application or use of the IQ DP 4000 If you would like to share this information please check the box below Please call me to discuss my use of the IQ DP 4000 Name Title Company Phone Street and Nu...

Страница 94: ...Cutler Hammer Power Management Products Center 240 Vista Park Drive Pittsburgh PA 15205 ATTN IQ Metering and Protection Marketing PLACE STAMP HERE 8793C50H03...

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