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4740 W. ELECTRIC AVE. • MILWAUKEE, WISCONSIN  53219 • 414/672-7830 • FAX 414/672-5354 • 

www.dingsbrakes.com

Read carefully before attempting to assemble, install, operate or maintain 
the product described. Protect yourself and others by observing all safety 
information. Failure to comply with instructions could result in personal injury 

and/or property damage! Retain instructions for future reference.

DESCRIPTION

These magnetic disc brakes mount directly onto NEMA182TC, 213TC, and 
256TC frame motors, on the end opposite the drive shaft. The brake is direct 
acting, electro-magnetically released, and spring set. It uses rotating friction and 
stationary disc contact to supply positive braking action. It retains quick release 
and setting capabilities at all times.

WARNING: Do not install or use these brakes in an explosive atmosphere.

WARNING

Brake performance and features must be carefully matched to the requirements of the 

application. Consideration must be given to torque requirements, especially where an overhauling condition 
exists, as well as thermal capacity, ambient temperature, atmospheric explosion hazards, type of enclosure 
and any other unusual conditions.  Improper selection and installation of a brake and/or lack of maintenance 
may cause brake failure which could result in damage to property and/or injury to personnel.  If injury to 

personnel could be caused by brake failure, additional means must be provided to insure safety of personnel.

UNPACKING

When unpacking the brake, inspect it carefully for damage that may have occurred during transit.  Do not activate the 
manual release without the hub inserted in the discs as doing so may result in loss of disc spline alignment.

GENERAL SAFETY INFORMATION

NOTE: These brakes are not intended for accurate positioning applications. They are designed for applications that 
require rapid stopping and holding power, such as on conveyors, door openers, etc.
1. For applications with high inertia-type loads or rapid cycling, the thermal capacity of the brake must be considered.
2. Observe all local electrical and safety codes, as well as the National Electrical Code (NEC) & the Occupational 
    Safety and Health Act (OSHA).
3. Brake motors & brake gearmotors must be securely & adequately grounded. This can be accomplished by wiring 
    with a grounded metal-clad raceway system, by using a separate ground wire connected to the bare metal of the 
    motor frame, or other suitable means. Refer to NEC Article 250 (Grounding) for additional information. All wiring 
    should be done by a qualifi ed electrician.
4. Always disconnect power before working on or near a brake motor, a brake gearmotor, or its connected load. If the 
    power disconnect point is out of sight, lock it in the open position and tag it to prevent unexpected application of 
    power.
5. When working on the brake, be sure the load is completely removed, secured or blocked to prevent injury or 
    property damage.
6. Provide guarding for all moving parts.
7. Be careful when touching the exterior of an operating motor, gearmotor or brake. It may be hot enough to cause 
    injury or to be painful. This condition is normal for modern motors, which operate at higher temperatures when 
    running at rated load & voltage.
8. Protect all electrical lead wires & power cables against contact with sharp objects or moving parts.
9. Do not kink electrical lead wires & power cables, and never allow them to touch oil, grease, hot surfaces, or chemicals.

70 Series 8700 End Mount 

Three Phase Brake Instructions

IP56 (NEMA 4) Housing

Bulletin No. BK4773S-3 (6/2017)

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Summary of Contents for Dings 71010-EC6S

Page 1: ...disc spline alignment GENERAL SAFETY INFORMATION NOTE These brakes are not intended for accurate positioning applications They are designed for applications that require rapid stopping and holding power such as on conveyors door openers etc 1 For applications with high inertia type loads or rapid cycling the thermal capacity of the brake must be considered 2 Observe all local electrical and safety...

Page 2: ...ding to dimension N per figure 1 Stamped part number on hub should face away from motor Tighten hub set screws with 18 lb ft torque 2 Remove temporary cover nut and cover 67 Set cover aside Discard temporary nut 3 If brake is supplied with a mounting face gasket 91 place gasket onto the brake mounting face 4 Place brake on motor guiding discs on hub Use caution not to pinch gasket For horizontal m...

Page 3: ... 2 wide feeler gauge Measure at center of magnet 3 Turn two adjusting screws on item 32 until air gap D measures 035 045 for 1 disc models 035 045 for 2 disc models 045 055 for 3 disc models 055 065 for 4 disc models Air gap should be the same on both sides Torque Adjustment Caution Load to be removed or blocked Brake may be inoperative during this procedure The magnetic disc brake is factory set ...

Page 4: ...perative during this procedure 1 Disconnect power supply 2 Remove cover locknuts seals 70 71 and cover 67 3 Remove nuts and washers 59 60 61 from magnet assembly 50A remove assembly 4 Replace with new magnet assembly 50A and install nuts and washers 59 60 61 Nut 61 should be torqued to 20 lb ft 5 Place coil lead wires around mounting bracket 1 to the same side as the wire outlet position or intern...

Page 5: ... try again 3 If the manual release 7 does not return to its normal position automatically turn the adjusting screw above the manual release cam 12 on the pressure plate 32 clockwise and try again NOTE You may have to repeat Steps 2 or 3 to get the release to operate properly It is important that the manual release returns to its normal position automatically when power is applied to the magnet Man...

Page 6: ...lat 3 3 3 3 3 3 3 3 3 3 3 3 3 3 W004002 008 44 Nut adjustment 3 3 3 3 3 3 3 3 3 3 3 3 3 3 W003013 005 46 Washer magnet assembly base 2 2 2 2 2 2 2 2 2 2 2 2 2 2 W004004 018 50A Magnet Assembly three phase 1 1 1 1 1 1 1 1 1 1 1 1 1 1 H070402 XXX 50 Magnet frame three phase 1 1 1 1 1 1 1 1 1 1 1 1 1 1 K070567 001 51 Coil magnet three phase 3 3 3 3 3 3 3 3 3 3 3 3 3 3 H020003 XXX 54 Clamp cable 1 1 1...

Page 7: ...4740 W ELECTRIC AVE MILWAUKEE WISCONSIN 53219 414 672 7830 FAX 414 672 5354 www dingsbrakes com BK4773S 3 6 2017 7 EXPLODED VIEW See Table 1 Figure 2 Exploded View of Brake ...

Page 8: ...c Replacement When replacing friction discs follow procedure outlined on page 3 with this addition Care must be taken to insure proper insertion of disc separating springs Springs are color coded for easy identification and reference is made to spring color See table to the right diagram below Since the installation order of the disc springs is dependent on brake mounting position above or below m...

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