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BlueWave

®

FX-1250

Large-Area LED Flood System

User Guide

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Summary of Contents for BlueWave FX-1250

Page 1: ...BlueWave FX 1250 Large Area LED Flood System User Guide ...

Page 2: ...on and increase throughput System designs enable stand alone configuration or integration into your existing assembly line Please note that most dispensing and curing system applications are unique Dymax does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that contained in the Dymax standard ...

Page 3: ...ons 10 Connections 11 I O Interface Summary 12 PLC UV Control 13 Status Output 14 Operation 15 Start Up 15 Main Window Settings 15 Setting the Power 17 Setting the Cure Time 17 Running the System 17 Program Setting 18 Settings 19 Brightness 19 Clock and Calendar Settings 20 Resetting the Emitters LED ON Time 20 Changing the Password 20 System Reset 20 System Log 21 PLC Mode 22 Spare Parts Accessor...

Page 4: ...be found on the back cover of this user guide Additional resources are available to ensure a trouble free experience with our products Detailed product information on our website www dymax com Dymax adhesive product data sheets on our website Safety data sheets SDS provided with shipments of Dymax materials Safety WARNING If you use this UV light source without first reading and understanding the ...

Page 5: ... emitter It is designed to be used with any of the three LED emitter wavelengths It is available in one channel 1CH and two channel 2CH configurations The 2CH supports any two emitters regardless of wavelength working at the same time System Name BlueWave FX 1250 Controller Model BlueWave FX 1250 1CH BlueWave FX 1250 2CH Emitter Model BlueWave FX 1250 RediCure BlueWave FX 1250 PrimeCure BlueWave F...

Page 6: ...displays the operation parameters Power Switch Controls the controller s power Power Input Receptacle Used to connect the power cord Output CH 1 CH2 Used to connect the connection cord There is no difference between the two receptacles and they can be connected randomly RS485 RS232 Receptacle Used to communicate with a UVCS 3 0 conveyor No connection is required when the controller is used alone P...

Page 7: ...USER GUIDE BLUEWAVE FX 1250 7 Table 1 Labels Warning Labels Product Information Label High Temperature Caution Label Emitter Wavelength Label RediCure PrimeCure or VisiCure ...

Page 8: ... the problem Inspect the glass for any damage or residue on the surface Carefully clean the glass with the alcohol swab Take care not to touch the glass with bare hands as any residue left on the window can adversely affect performance on the unit Parts Included BlueWave FX 1250 Controller BlueWave FX 1250 Emitter RediCure PrimeCure or VisiCure model as selected at time of purchase Power Cord Conn...

Page 9: ...ocument Alteration of the system or its component installation may pose a shock hazard Figure 6 Connection Cable Installed System Cooling The system can be used in various scenarios with additional mounting fixtures or Dymax accessories i e as a bench top unit with a stand on a chamber as part of a conveyor etc This system should only be operated in a location that provides proper cooling Location...

Page 10: ...rate with the Dymax supplied 16 Amp 1 5 mm 3 conductor power cord Do not use any other non standard power cord Figure 9 Power Cord Figure 10 Connection Cable for Output Channels 1 2 Output CH1 CH2 Output power and control signal to emitter Only use the connection cable supplied by Dymax Figure 10 as the connection cable supplied with the controller is specifically designed for this system One cont...

Page 11: ...nplug the cable Figure 11 Plugging the connection cable into the emitter Roll the plug clockwise while inserting to plug the cable in Roll the plug counterclockwise while removing to unplug the cable Figure 12 Figure 11 Plug Connection Cable into Controller Figure 12 Plug Connection Cable into Emitter Attention When plugging in the female and male connectors observe the key and keyway of each conn...

Page 12: ...pen PRG INHIBIT 1 7 0 VDC GND Open INHIBIT 2 9 0 VDC GND Open OUTPUTS PLC POWER 1 24V 50mA maximum 22 Always On WARNING 15 0 VDC GND Open EMITTER 1 STATE 17 0 VDC GND Open EMITTER 2 STATE 19 0 VDC GND Open Output Reserve 1 Output Reserve 2 21 20 Do Not Use RETURNS These pins are common and may be used interchangeably COM 2 4 6 8 1 0 16 18 Common Grounds 1 PLC power channel is a 24V source availabl...

Page 13: ... INHIBIT 2 is also pulled down After above signals are pulled down the PLC can control the UV on off using the Emitter 1 ON input Pin 3 or Emitter 2 ON input Pin 5 When this input is pulled down by grounding to COM ground the UV LED will turn on The PLC can also control the intensity of the UV output When the PRG EXT input Pin 13 is pulled down low by grounding to COM ground the Intensity will be ...

Page 14: ...he UV LEDs are ON An example application of these signals is shown in Figure 15 PLC Power channel is a 24V source available for use to drive PLC logic but must be current limited using pull down resistors to protect the FX 1250 when directly attached to the I O channels through the PLC connector The support current is 50 mA max Figure 15 Status Outputs Connection Using On Board 24V Source Figure 1...

Page 15: ...he system initializes 4 After starting up the main window Figure 19 appears WARNING Emitters must be installed correctly before power up If no emitter is installed the controller is not operable Power off the controller and install at least one emitter 5 The system is now ready to have emitter parameters set Main Window Settings In the main window the operator can 1 Set each channel s power and cu...

Page 16: ...ter is off when you just plug one emitter The dark grey indicates no emitter is plugged in Power off the controller to install an emitter The red and dark grey play button have no function when pressed 5 Emitter parameters Each channel can be connected to an emitter It displays the channel number on top 6 Power and type button Displays the channel number emitter type power set The display will be ...

Page 17: ...nds The new value will display in the bar Set the cure time to 0 sec to run the emitter until it is manually stopped Set a value greater than 0 sec to run the emitter automatically for that duration Cure times can be set in intervals of 0 1 sec 3 If no changes are needed press the back arrow in the left top corner to exit the cure time window Running the System 1 After power and cure time have bee...

Page 18: ...ected at a time The operation steps are 1 Press on a program slot The program slot will change to blue when selected The parameters stored in that program slot will display in the white bar 2 Press the Rename button to rename the slot 3 Press the Save button to save the current set values channel number power and cure time to that program slot 4 Press the Load button to load the slot s value and e...

Page 19: ...rd Figure 24 The default password is set to 1234 Figure 23 Password Input Bar Figure 24 Keypad for Password Window Once the password is entered the System Settings window Figure 25 will appear Figure 25 System Settings Window Figure 26 Brightness Adjustment Bar Brightness 1 On the system settings window press on the brightness dropdown button Figure 26 2 Move the bar up and down to adjust the brig...

Page 20: ...it to recount in that channel Press the Reset button located to the right of the emitter LED on time to clear it Changing the Password 1 Press the change Password button on the system settings window to enter the Change Password window 2 Press New Password to input the new password 3 Press Confirm New Password and input the new password again The two input passwords must be the same 4 Press the ba...

Page 21: ... the Alarm Log window After the alarm code is checked press the Back arrow to return to the main window An alarm icon will appear on the left of the stop button Navigate to the log window directly by pressing the button Figure 32 When an alarm occurs the emitters are stopped and the controller emits a beep Press the Reset button to turn off the beep and disable the alarm WARNING Power off before c...

Page 22: ...ent is too high 0x2004 EM x 1 2 zero output Emitter has no current output PLC Mode There are 2 working modes Program This is the default mode and is operable by the touch screen Parameters can be stored in the program slots and called for operation The parameters can be stored in the program slots and called for operation This is the default mode for the touchscreen PLC The system can be controlle...

Page 23: ...K LED ON2 5 Emitter 2 ON GREEN BLACK PRG EXT 13 EXT GREEN PRG RED INHIBIT 1 7 GREEN RED INHIBIT 2 9 GREEN RED OUTPUTS WARNING 15 GREEN RED STATUS 1 17 EMITTER 1 STATE GREEN BLACK STATUS 2 19 EMITTER 2 STATE GREEN BLACK CHANNELS Emitter Parameters Each channel has an emitter It displays the channel number emitter temperature power and cure time If no emitter is plugged in the channel displays NA 0 ...

Page 24: ...ible with Dymax shutters 88845 Components Spare Parts Item Part Number BlueWave FX 1250 Emitter RediCure 365 nm 88801 BlueWave FX1250 Emitter PrimeCure 385 nm 88802 BlueWave FX1250 Emitter VisiCure 405 nm 88803 BlueWave FX1250 Controller 1CH China Cord 88805 BlueWave FX1250 Controller 2CH China Cord 88804 BlueWave FX1250 Controller 1CH North America Cord 88846 BlueWave FX1250 Controller 2CH North ...

Page 25: ... 6 5 420 mm x 350 mm x 166 mm Emitter 6 7 x 5 3 x 6 170 mm x 134 mm x 152 mm Weight 1CH Controller 28 2 lb 12 8 kg 2CH Controller 43 7 lb 19 8 kg Emitter 8 8 lb 4 kg Unit Warranty 1 year from purchase date Operating Environment 10 C to 40 C 50 F to 104 F 0 80 relative humidity non condensing recommended 30 RH 2 000 meter max altitude Shipping and Storage Conditions Temperature 20 C to 50 C Humidit...

Page 26: ...ted on mounting stand with two M5 screws included with the mounting stand Figure 36 Mounting Hole Locations and Size Figure 37 Mounting Stand PN 88844 1 76 44 7 mm 3 15 80 mm M5 x 0 8 Qty 2 6 69 170 mm 5 28 134 mm 5 28 5 98 152 mm 16 54 420 mm 6 54 166 mm 13 78 350 mm 15 380 mm 6 54 166 mm 12 6 320 mm 2CH 1CH ...

Page 27: ... OFF 30 ms LED STATE Output Change to High 40 ms LED ON OFF Closed UV LED ON Manual Mode 150 ms LED STATE Output Change to LOW 180 ms LED ON OFF Open UV LED OFF 25 ms LED STATE Output Change to High 50 ms LED ON OFF Asserted Change form Open to Closed UV LED ON Timer Mode UV LED is OFF 140 ms LED STATE Output Change to Low 150 ms UV LED OFF Timer Mode Before Timer Expired UV LED is ON 140 ms LED S...

Page 28: ...28 USER GUIDE BLUEWAVE FX 1250 Declaration of Conformity Figure 38 Declaration of Conformity CE ...

Page 29: ...USER GUIDE BLUEWAVE FX 1250 29 Figure 39 Declaration of Conformity UK CA ...

Page 30: ...ng determine the exposure time required to achieve a full cure As with any manufacturing process it is advisable to incorporate a safety factor NOTE Dymax recommends intensities low at first to preserve LED life Contact the Dymax Application Engineering Team for additional process support Control Process validation confirms a minimum acceptable intensity Users can then choose to operate at full in...

Page 31: ...IDATE ANY WARRANTIES EXPRESSED OR IMPLIED DUE TO ANY REPAIRS PERFORMED OR ATTEMPTED ON DYMAX EQUIPMENT WITHOUT WRITTEN AUTHORIZATION FROM DYMAX THOSE CORRECTIVE ACTIONS LISTED ABOVE ARE LIMITED TO THIS AUTHORIZATION Index Accessories 25 Assembly 9 Connections I O Interface Summary 12 PLC UV Control 13 Status output 14 Contact Information 4 Dimensions 27 Help 4 Main Components 6 Mounting Holes 27 P...

Page 32: ...ble to the product its application and use is strictly limited to that contained in Dymax s standard Conditions of Sale Dymax recommends that any intended application be evaluated and tested by the user to ensure that desired performance criteria are satisfied Dymax is willing to assist users in their performance testing and evaluation by offering equipment trial rental and leasing programs to ass...

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