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Draper Tools Limited, Hursley Road,
Chandler's Ford, Eastleigh, Hampshire. SO53 1YF.  U.K.

Helpline: (023) 8049 4344

Sales Desk: (023) 8049 4333

Internet: drapertools.com

E-mail: [email protected]

General Enquiries: (023) 8026 6355

Service/Warranty Repair Agent:
For aftersales servicing or warranty repairs, please contact the 
Draper Tools Helpline for details of an agent in your local area.

©Published by Draper Tools Limited.
No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, 
electronic, mechanical photocopying, recording or otherwise without prior permission in writing from Draper Tools Ltd.

These instructions accompanying the product are the original instructions. This document is part of the product, 
keep it for the life of the product passing it on to any subsequent holder of the product. Read all these 
instructions before assembling, operating or maintaining this product.
This manual has been compiled by Draper Tools describing the purpose for which the product has been 
designed, and contains all the necessary information to ensure its correct and safe use. By following all the 
general safety instructions contained in this manual, it will ensure both product and operator safety, together 
with longer life of the product itself.
AlI photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the 
product.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper 
Tools policy of continuous improvement determines the right to make modifications without prior warning.

71106/76592(WITHOUT TROLLEY)

CONTACTS

YOUR DRAPER STOCKIST

KCKC0617

STUD

WELDER

Trolley also available separately, Stock No.76593

Summary of Contents for 71106

Page 1: ...ife of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following all the general safety instructions contain...

Page 2: ...NUALS SAFETY CONTENT WARNING Information that draws attention to the risk of injury or death CAUTION Information that draws attention to the risk of damage to the product or surroundings 1 4 COPYRIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal and educational use only Commercial copying redistribution hiring or lending is prohibited No pa...

Page 3: ...tric shock can kill 8 Fumes and gases can be hazardous 9 Eye protection for welding 9 5 3 CONNECTION TO THE POWER SUPPLY 9 6 TECHNICAL DESCRIPTION 6 1 IDENTIFICATION 10 7 UNPACKING AND CHECKING 7 1 PACKAGING 11 7 2 WHAT S IN THE BOX 11 8 ASSEMBLING THE STUD WELDER TROLLEY 12 9 ASSEMBLING THE STUD WELDER 9 1 DUTY CYCLE AND OVERHEATING 12 9 2 MACHINE INSTALLATION 12 9 3 SELECTING A LOCATION 12 9 4 W...

Page 4: ...hen the guarantee period is 90 days from the date of purchase The guarantee is extended to 24 months for parts only This guarantee does not apply to normal wear and tear nor does it cover any damage caused by misuse careless or unsafe handling alterations accidents or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent Note If the tool is found not to ...

Page 5: ...ne will have an effect on the accuracy and may also result in personal injury This machine is not a toy and must be respected The environment will have a negative result on its operation if you are not careful If the air is damp components will rust If the machine is unprotected from dust and debris components will become clogged And if not cleaned and maintained correctly or regularly the machine...

Page 6: ... accident Never change electrodes with bare hands or damp gloves Keep welding cables away from power cables Regularly inspect the condition of the welding earth and power cables for signs of damage Do leave machine unattended and remove plug from socket when not in use Do not use welding cables unsuitable for the amperage Ensure earth clamp is adjacent to weld seam secured to bare metal and when n...

Page 7: ... children or animals and ensure no one is looking before striking up In the welding environment damaging levels of noise can exist Wear hearing protection if the process dictates Do not touch hot equipment or metal Allow the weld time to cool use the correct tool and wear protective welding gauntlets Wear flame retardant clothing leather wool etc Take care when adjusting or maintaining the torch t...

Page 8: ...iation A warning e g a symbol for eye protection should refer to the hazard of arc radiation 5 2 ADDITIONAL SAFETY INSTRUCTIONS Read instructions 1 Read owner s Manual before using or servicing unit 2 Use only manufacturer s supplied replacement Exploding parts can injure 1 Always wear a face shield and long sleeves 2 Wear approved face shield or safety goggles with side shields 3 Wear proper body...

Page 9: ...ectric shock Do not open Make sure the power supply information on the machine s rating plate is compatible with the power supply you intend to connect it to Because it is constructed mostly of metal parts it is a Class 1 machine meaning it must have an earth connection in the power supply This is to prevent electrocution in the event of a failure This machine requires a 32A supply as such it is s...

Page 10: ...rect time 5 Place a wave form wire horizontally on the dent Approximately a 90 angle to wave form wire Put on pressure and press trigger 6 Connect hook puller with pull hammer Hook wave form wire and slide the hammer to pull out the dent 1 Setting amperage too high or time too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 ...

Page 11: ...10 4 CARBON ROD HEATING 1 Connect negative outside wire to a clean paint free location on metal workpiece as close to welding area as possible 2 Connect carbon rod and carbon rod adaptor with welding gun 3 Set correct amperage 4 Set correct time 5 Move carbon rod in clockwise circles to hear up the stretched panel 6 Use cold water or wet rag to cool down the heated area that makes the stretched pa...

Page 12: ...than 6mm2 copper cord Over current protection Disconnect device line terminals Ground wire L1 L2 input conductors Installation must meet all National and Local Codes have only qualified persons make this installation Disconnect and lockout tagout input power before connecting input conductors from unit Select type and size of over current protection Close and secure door on disconnect device Remov...

Page 13: ...ge 4 Set correct time 5 Approximately a 90 angle to the dent Put on pressure and press trigger 6 Remove welding gun Hook the washer with pull hammer Slide the hammer to opposite direction to pull out the dent 1 Setting amperage too high or time too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations Each panel may require differen...

Page 14: ...ond even the trigger has been pressed shorter or longer than 0 1second Power FFF is a manual mode The welding time depends on how long you have pressed the trigger Power FF FF means full power 100 3 Located the holder on the welded washer 4 Install the fixed shank 5 Tighten up the holder 3 5 4 Picture Description Triangle washer welding Time s 0 01 FFF 0 01 FFF 0 01 FFF 0 01 FFF 0 01 FFF 0 01 FFF ...

Page 15: ...ond even the trigger has been pressed shorter or longer than 0 1second Power FFF is a manual mode The welding time depends on how long you have pressed the trigger Power FF FF means full power 100 3 Located the holder on the welded washer 4 Install the fixed shank 5 Tighten up the holder 3 5 4 Picture Description Triangle washer welding Time s 0 01 FFF 0 01 FFF 0 01 FFF 0 01 FFF 0 01 FFF 0 01 FFF ...

Page 16: ...ge 4 Set correct time 5 Approximately a 90 angle to the dent Put on pressure and press trigger 6 Remove welding gun Hook the washer with pull hammer Slide the hammer to opposite direction to pull out the dent 1 Setting amperage too high or time too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations Each panel may require differen...

Page 17: ...than 6mm2 copper cord Over current protection Disconnect device line terminals Ground wire L1 L2 input conductors Installation must meet all National and Local Codes have only qualified persons make this installation Disconnect and lockout tagout input power before connecting input conductors from unit Select type and size of over current protection Close and secure door on disconnect device Remov...

Page 18: ...10 4 CARBON ROD HEATING 1 Connect negative outside wire to a clean paint free location on metal workpiece as close to welding area as possible 2 Connect carbon rod and carbon rod adaptor with welding gun 3 Set correct amperage 4 Set correct time 5 Move carbon rod in clockwise circles to hear up the stretched panel 6 Use cold water or wet rag to cool down the heated area that makes the stretched pa...

Page 19: ...rect time 5 Place a wave form wire horizontally on the dent Approximately a 90 angle to wave form wire Put on pressure and press trigger 6 Connect hook puller with pull hammer Hook wave form wire and slide the hammer to pull out the dent 1 Setting amperage too high or time too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 ...

Page 20: ...ectric shock Do not open Make sure the power supply information on the machine s rating plate is compatible with the power supply you intend to connect it to Because it is constructed mostly of metal parts it is a Class 1 machine meaning it must have an earth connection in the power supply This is to prevent electrocution in the event of a failure This machine requires a 32A supply as such it is s...

Page 21: ...iation A warning e g a symbol for eye protection should refer to the hazard of arc radiation 5 2 ADDITIONAL SAFETY INSTRUCTIONS Read instructions 1 Read owner s Manual before using or servicing unit 2 Use only manufacturer s supplied replacement Exploding parts can injure 1 Always wear a face shield and long sleeves 2 Wear approved face shield or safety goggles with side shields 3 Wear proper body...

Page 22: ... children or animals and ensure no one is looking before striking up In the welding environment damaging levels of noise can exist Wear hearing protection if the process dictates Do not touch hot equipment or metal Allow the weld time to cool use the correct tool and wear protective welding gauntlets Wear flame retardant clothing leather wool etc Take care when adjusting or maintaining the torch t...

Page 23: ... accident Never change electrodes with bare hands or damp gloves Keep welding cables away from power cables Regularly inspect the condition of the welding earth and power cables for signs of damage Do leave machine unattended and remove plug from socket when not in use Do not use welding cables unsuitable for the amperage Ensure earth clamp is adjacent to weld seam secured to bare metal and when n...

Page 24: ...ne will have an effect on the accuracy and may also result in personal injury This machine is not a toy and must be respected The environment will have a negative result on its operation if you are not careful If the air is damp components will rust If the machine is unprotected from dust and debris components will become clogged And if not cleaned and maintained correctly or regularly the machine...

Page 25: ...hen the guarantee period is 90 days from the date of purchase The guarantee is extended to 24 months for parts only This guarantee does not apply to normal wear and tear nor does it cover any damage caused by misuse careless or unsafe handling alterations accidents or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent Note If the tool is found not to ...

Page 26: ...tric shock can kill 8 Fumes and gases can be hazardous 9 Eye protection for welding 9 5 3 CONNECTION TO THE POWER SUPPLY 9 6 TECHNICAL DESCRIPTION 6 1 IDENTIFICATION 10 7 UNPACKING AND CHECKING 7 1 PACKAGING 11 7 2 WHAT S IN THE BOX 11 8 ASSEMBLING THE STUD WELDER TROLLEY 12 9 ASSEMBLING THE STUD WELDER 9 1 DUTY CYCLE AND OVERHEATING 12 9 2 MACHINE INSTALLATION 12 9 3 SELECTING A LOCATION 12 9 4 W...

Page 27: ...NUALS SAFETY CONTENT WARNING Information that draws attention to the risk of injury or death CAUTION Information that draws attention to the risk of damage to the product or surroundings 1 4 COPYRIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal and educational use only Commercial copying redistribution hiring or lending is prohibited No pa...

Page 28: ...ife of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following all the general safety instructions contain...

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