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Read and understand this manual and all instructions before operating the DR Dual-Action Electric Log Splitter.

Original Language

DUAL-ACTION ELECTRIC LOG SPLITTER

SAFETY & OPERATING INSTRUCTIONS

Serial No.

Order No.

DR Power Equipment

Toll-free phone:

1-800-DR-OWNER (376-9637)

Fax:

1-802-877-1213

Website:

www.DRpower.com

Содержание DUAL-ACTION ELECTRIC

Страница 1: ...re operating the DR Dual Action Electric Log Splitter Original Language DR DUAL ACTION ELECTRIC LOG SPLITTER SAFETY OPERATING INSTRUCTIONS Serial No Order No DR Power Equipment Toll free phone 1 800 DR OWNER 376 9637 Fax 1 802 877 1213 Website www DRpower com ...

Страница 2: ...on your machine An Order Number is used to check and maintain your order history and is located on your packing slip For your convenience and ready reference enter the Serial Number and Order Number in the space provided on the front cover of this manual Additional Information and Potential Changes DR Power Equipment reserves the right to discontinue change and improve its products at any time wit...

Страница 3: ...800 DR OWNER 376 9637 and one of our Technical Support Representatives will be happy to help you Chapter 1 General Safety Rules Labels Your DR DUAL ACTION ELECTRIC LOG SPLITTER carries prominent labels as reminders for its proper and safe use Shown below are copies of all the Safety and Information labels that appear on the equipment Take a moment to study them and make a note of their location on...

Страница 4: ...ecautions when using this machine Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people their property and themselves Always wear protective goggles or safety glasses with side shields while using the Log Splitter to protect your eyes from possible thrown debris Avoid wearing loose clothing or jewelry which can catch on moving parts We recommend w...

Страница 5: ...the insulation or even create a fire Always keep the electrical cord and or extension cord away from excessive heat oil and sharp objects ALWAYS check before towing to make certain your splitter is correctly and securely attached to the towing vehicle Be sure that the ball hitch you are using is the proper size for the hitch coupler on the splitter Be sure the safety chains are properly hooked to ...

Страница 6: ...ely hard stop the machine rotate the log 180 and try again If you still cannot split the log reject the log as it exceeds the capacity of the machine Never leave the Log Splitter unattended while plugged in If you leave the area unplug from the power source Clean up as you work accumulated split wood and wood chips can create a hazardous work environment Keep your hands and feet away from the spli...

Страница 7: ...your DR DUAL ACTION ELECTRIC LOG SPLITTER as shown in Figure 1 before beginning these procedures If you have any questions at all please feel free to contact us at www DRpower com DR DUAL ACTION ELECTRIC LOG SPLITTER Controls and Features Splitting Wedge Hydraulic Fluid Pump Assembly Electric Motor On Off Switch Electric Motor Electrical Cord Log Tray Dipstick Hydraulic Fluid Fill Reset Button Hyd...

Страница 8: ... Tank 6 Quarts Pump Single Stage 1 58 Gal min 6 L minute Control Valve Integrated Pressure Relief Hydraulic Fluid See Table 1 on page 10 The diameter listed is indicative of the maximum suggested size a small log can be difficult to split when it contains knots or a particularly tough fiber On the other hand it may not be difficult to split logs with regular fibers even if its diameter exceeds the...

Страница 9: ... you have any questions please contact us at www DRpower com or call 1 800 DR OWNER 376 9637 for assistance Assembly 1 Position the Beam at the center of the pallet and lay it on its side to remove the four sets of Bolts Flat Washers and Locknuts where the Axle assembly attaches Figure 3 2 Set the Beam assembly onto the Axle assembly and align the holes Figure 4 3 Insert the four Bolts Flat Washer...

Страница 10: ...ith three sets of the Bolts Lock Washers and Locknuts and one set on the left side using two 3 4 Wrenches Figure 9 13 Install the Jack Spacers and U Bolts with the lower Clamp and U Bolt located between the two positioning rings of the Jack Housing Figure 10 Note The Jack must be installed at a 45 angle for Handle clearance Temporarily install a Tray as a guide for checking Handle clearance 14 Sec...

Страница 11: ...ten a bit more until no leaks are detected 23 Install the Hose with Sheathing to the Control Valve long elbow end and Pump using a 7 8 Wrench 24 Install the Fluid Return Hose to the Control Valve long elbow end and top of the Tank using a 7 8 Wrench Figure 14 25 Install Hydraulic Cap Dipstick into the hole on top of the Tank Figure 15 26 Remove the Nut and Flat Washer from the Control Lever thread...

Страница 12: ...o marks on the Steel Rod Do not deviate past the marks up or down from that point If the fluid level is not within this range fluid must be added or removed to bring it within that range NOTE The operator should initially only need to add about 5 quarts before checking the level because some fluid has already been added to the Cylinders 2 Start the Motor and cycle the cylinder several times see Op...

Страница 13: ...th a Tire Pressure Gauge 6 Check what the manufacturers recommended pressure is that is stamped on the side of the Tire 7 If the pressure is too low add air through the Valve Stem with an air hose 8 Replace the Valve Stem Protective Cap when finished Valve Stem Protective Cap Figure 20 Do not over inflate the tires Inflate to the manufacturers recommended pressure found on the tires ...

Страница 14: ... understand all instructions safety precautions and or warnings listed in Chapter 1 General Safety Rules before operating this DR Dual action electric log splitter If any doubt or question arises about the correct or safe method of performing anything found in this manual please contact our Customer Service Representatives at our toll free number 1 800 DR OWNER 376 9637 When operating the Log Spli...

Страница 15: ...ve Control Handle Wedge Figure 24 Figure 23 Do not place your hands on the ends of the log when loading the Log Splitter This is a very UNSAFE method and could result in injury to your hands Figure 23 Do not reach or step across the rail while the Log Splitter is running This is a very UNSAFE method which could cause personal injury or even death Never attempt to split wood across the grain The Lo...

Страница 16: ...sition Splitting Large Logs When splitting a large log or one in which the wood is extremely tough or stringy such as elm the first pass through the Splitter may not split the log into two sections If this happens turn the log and split off small sections Repeat this process as necessary to split the entire log Depending on the type of wood being split a log may not always split into two pieces an...

Страница 17: ...CONTACT US AT www DRpower com 17 ...

Страница 18: ...components with DR Power Equipments authorized parts and components specified in the Parts section Chapter 7 of this manual Replacement parts from secondary suppliers not original DR Power Equipments replacement parts can lead to product damage and or personal injury and will void the warranty Should it become necessary to loosen or remove any hydraulic fitting or line be sure to relieve all hydra...

Страница 19: ...Screen or replace as needed Figure 29 g Reinstall the Screen with elbow h Reconnect the Inlet Hose at the Tank Elbow using an Adjustable Wrench i Reconnect the Inlet Hose at the Pump Elbow using an Adjustable Wrench 2 Refill the hydraulic tank a Remove the Hydraulic Fluid Dipstick from the Hydraulic Tank Figure 28 b Fill the Hydraulic Tank as described in the Adding Hydraulic Fluid section in Chap...

Страница 20: ...e Axle Figure 32 6 Slide a Wheel Assembly onto the Axle Shaft Make sure the open side of the Wheel Hub with the loose Taper Bearing is facing towards you 7 Screw the Castle Nut onto the Axle and tighten it with an adjustable wrench to seat the Bearings Figure 31 8 Back the Castle Nut off and then snug it up to the Bearing lightly 9 Insert a Cotter Pin through the slots of the Castle Nut and into t...

Страница 21: ...w by turning it counterclockwise 1 4 turn less pressure or clockwise 1 4 turn more pressure with a 4mm Allen Wrench Figure 35 7 Replace the Valve Plug and operate the Log Splitter to check the setting and adjust further as needed 8 Position the Valve Cover 9 Install the rear hardware of the Valve Cover using Two 1 2 Wrenches 10 Install the front hardware of the Valve Cover using Two 9 16 Wrenches ...

Страница 22: ...22 DR DUAL ACTION ELECTRIC LOG SPLITTER ...

Страница 23: ...ed hydraulic mechanic for assistance to replace worn components Be sure to reference Hydraulic Safety in Chapter 1 The Motor does not run Splitter unplugged plug Splitter in Splitter Cord may be damaged visit our website at www DRPower com or call 1 800 DR OWNER 376 9637 for assistance The motor Reset has tripped push the Reset Button If the above causes are not the problem a circuit breaker might...

Страница 24: ... times If the problem persists visit our website at www DRPower com or call 1 800 DR OWNER 376 9637 for assistance Hydraulic fluid leaking from the ram or other external parts The hydraulic fluid seals may be worn Visit our website at www DRPower com or call 1 800 DR OWNER 376 9637 or call a qualified hydraulic mechanic for assistance to replace worn components Be sure to reference Hydraulic Safet...

Страница 25: ...nnector end of the Wire Harness near the Tow Hitch and let it extend about two feet past the Hitch Place the 7 16 Tube Clamp around the Harness and secure the Clamp to the Frame using two 7 16 Wrenches Figure 38 Note Make sure there is enough of the Harness past the Tube Clamp to be connected to the tow vehicle 16 Guide the other end of the Harness behind the Hitch and under the Frame Feed the Har...

Страница 26: ...und Wire onto the inner Stud and secure it with a 1 4 20 Locknut using a 7 16 Wrench Figure 41 22 Route the Green Brown Wire Connector with a White Ground Wire behind the Tank on the curbside right side of the Splitter 23 Plug in the Connector place the Ground Wire onto the inner Stud and secure it with a 1 4 20 Locknut using a 7 16 Wrench 24 Use the Cable Ties to secure the excess Harness to the ...

Страница 27: ...all from the socket If the ball moves more than 1 16 in the coupler s socket the clamp requires adjustment Follow the proper adjustment procedure in the following steps Hitch Coupler Adjustment 32 With the proper size ball in the socket of the hitch coupler close the latch of the coupler completely Figure 45 Verify that the locking trigger is properly engaged in its detent 33 Tighten the lock nut ...

Страница 28: ...n Lock 1 2 13 7 21155 Pin Snap Safety 3 8 X 2 75 8 29367 Dipstick 9 19295 Clevis Hitch 10 15745 Washer Flat 5 8 USS 11 29054 Mount Tow Hitch Rear 12 25297 Wheel And Tire Assembly W Dust cap 13 29045 Axle Ref Part Description 14 29386 Reservoir With Labels 15 29053 Mount Hitch Tow 16 29382 Jack Trailer Wheeled 17 19296 Bolt HCS 5 8 11 X 1 75 Gr5 ZP 18 10174 Washer 640 ID X 1 5 OD X 25 19 10131 Nut ...

Страница 29: ...CONTACT US AT www DRpower com 29 Schematic FRAME ASSEMBLY ...

Страница 30: ...t 1 2 ZP 11 25311 Pin Cotter 3 16 X 2 5 12 25346 Hyd Adapter Jcm06 Obm08 13 29371 Hyd Adapter Obm08 Jcsf06 14 22909 Bolt HHCS 1 2 13 X 1 5 Gr5 ZP 15 25310 Nut Slotted 1 14 ZP Ref Part Description 16 29046 Brace Lower Cylinder 17 29370 Guard Seal 18 29519 Label DR Branding 19 29395 Label Warning Do Not Sit or Stand 20 29389 Tray Log With Labels 21 29388 Cover Valve With Label 22 29394 Label Control...

Страница 31: ...CONTACT US AT www DRpower com 31 Schematic BEAM ASSEMBLY ...

Страница 32: ... 25348 Hyd Adapter Jcm06 Obm08 90 6 25333 Hose Assembly Hyd Tank Pump 12 5 7 29364 Hose Hyd 15 8 11238 Washer Flat 1 4 USS 9 11076 Nut Nylon Lock 5 16 18 10 29512 Filter Hyd In tank Ref Part Description 11 11158 Bolt HCS 5 16 18 X 1 12 29511 O ring 28 5mm X 2 4mm 13 29358 Pump Hyd 6L Min 14 29366 Motor 1 8kw 120V 60Hz 15 11243 Washer Lock Split 5 16 16 27629 Bolt SHCS M8 1 25 X 20 17 27609 Label M...

Страница 33: ...CONTACT US AT www DRpower com 33 Schematic MOTOR AND PUMP ASSEMBLY ...

Страница 34: ...1 4 20 X 1 00 Gr5 ZP 6 11238 Washer Flat 1 4 USS 7 11239 Washer Flat 3 8 USS 8 11985 Bolt HCS 3 8 16 X 1 5 9 14529 Bolt Carriage 5 16 18 X 75 10 24648 Receiver 2 Class ll Ref Part Description 11 24666 Bolt HHCS 1 2 13 X 4 Gr8 12 25305 Fender Curbside 13 25308 Fender Roadside 14 25312 Chain Safety Pair 36 15 25351 Tail Light Roadside 16 25352 Tail Light Curbside 17 28320 Tube Clamp 7 16 Vinyl Coate...

Страница 35: ...CONTACT US AT www DRpower com 35 Schematic ROAD TOW ACCESSORY ...

Страница 36: ...etract the Cylinder so the Rod is not visible Wipe down the DR DUAL ACTION ELECTRIC LOG SPLITTER to remove any moisture wood chips and dirt that may have accumulated on the Log Trays and Operating Handle Apply a thin coating of oil or 2 Lithium Grease to the leading edge of the Splitting Wedge Relieve any internal air pressure by moving the Operator Handle back forward and backwards If possible st...

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