Dover M2050-PLUS Installation Manual Download

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ProGauge MagLink LX Plus Installation Manual

Part Number: M2050-PLUS

Revision: 2

MagLink LX Plus

Summary of Contents for M2050-PLUS

Page 1: ...ProGauge MagLink LX Plus Installation Manual Part Number M2050 PLUS Revision 2 MagLink LX Plus ...

Page 2: ...et access to manuals instructions software updates and other important assets Speak with your FMS sales representative or contact FMS Customer Service at 1 888 679 3835 1 888 OPW FUEL for information Once you have been approved for SSO credentials go to the FMS Technical Library to find the most recent revisions of all manuals and instructions ProGauge is a part of Dover Fueling Solutions Contact ...

Page 3: ...n Procedure 18 Section 8 Console Components 21 8 1 Rear Panel 21 8 2 Front Panel 21 8 3 Micro SD Card 22 8 4 Battery Safety and Replacement 22 8 5 Compatible Devices 23 8 6 Device Connections to the ISB 1W Internal I S Barrier 23 8 7 Auxiliary Board LEDs 25 Section 9 Probe Installation Preparation 27 9 1 Probe Placement 28 9 2 Product Offset Calculation 29 9 3 Riser Manhole and Junction Box Instal...

Page 4: ...88770 48 11 4 2 DMP wiring to Belden 88760 50 Section 12 Density Measurement Float DMF 52 12 1 Tank Thresholds 54 Section 13 DMP Density Measurement Float 55 13 1 DFS Density Measurement Float Installation 56 13 2 Tank Thresholds 57 13 3 Calibration on First Installation 57 Section 14 Sensor Support 59 14 1 IntelliSense Technology 59 14 2 Mixed Multi Drop Installation 59 14 3 Smart Sensors 59 14 4...

Page 5: ...ection 16 Close and Startup 109 Section 17 Connections to Management Systems POS FCC 110 17 1 TOKHEIM FUEL POS DIALOG 110 17 2 Wayne Fusion 111 17 2 1 GILBARCO Fuel Management System 111 Section 18 Maintenance 113 Section 19 Technical Support 114 Appendix A NWGLDE Certifications 116 Appendix B Console Dimensions 118 Appendix C Descriptive System Document LX Plus 119 Appendix D LX Plus Field Wiring...

Page 6: ...r changes in the product and or associated programs Start Italiana S r l is not liable for damages of any kind including those resulting in the document including typographical errors Making copies citing quotes or other reproductions of all or part of this document is permitted only after written consent of Start Italiana S r l Patents protect trademark or name Copyright 2022 Start Italiana S r l...

Page 7: ...the user manual Refer directly to an approved service provider or manufacturer for questions about the operation of the equipment IMPORTANT You must read and obey all safety instructions in this manual before you use this equipment WARNING Incorrect use of this equipment that does not agree with the instructions in this manual can cause a risk to safety WARNING A minimum insulation thickness of 0 ...

Page 8: ...hall be provided with all devices IMPORTANT If a replacement power supply cable is necessary use an applicable approved ELBZ 7 type power cord Do not use another type of power cable M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 8 ...

Page 9: ...n the field as shown in the M2052 MagLink LX 4 LX Plus User Manual WARNING This device must not be discarded with household waste This device is labeled in accordance with European Directive 2012 19 UE concerning used electrical and electronic appliances waste electrical and electronic equipment WEEE This guideline gives the methods for the return and recycling of used electronic devices as applic...

Page 10: ...d in this manual refer to a specified selection by the user Refer to the M2051 MagLink LX 4 LX Plus Configuration Manual for more information on how to set units of measure M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 10 ...

Page 11: ...ay TFT 7 inch Dimensions 155 x 88 mm Console Dimensions Width 267 mm Height with cable 215 mm Depth 80 mm The illustration below shows the ports and connections on the bottom of the console Make sure that the power cable is correctly installed Put the Power Switch to the on I position to supply power to the console Put the Power Switch in the off O position to remove power from the console DANGER ...

Page 12: ...nnections Refer to the M2051 MagLink LX 4 LX Plus Configuration Manual RS232 Com 1 Serial port for connection to management systems FCC POS DCD RS232 Com 2 Serial port for connection to management systems FCC POS DCD Ground connection Ground connection of the internal Intrinsically Safe barrier Use a dedicated 4 0 mm2 copper cable to connect to the main ground lug in the electrical panel of the st...

Page 13: ...Warning label attached next to the Product label Label attached to the aluminium plate near the RTC battery that shows replacement information Label attached under the cable gland related to safety circuit only if the color of the cable gland is different than blue Label attached to the ISB 1W internally M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 13 ...

Page 14: ...ting device X 5 4 4 c Instructions for interconnection to accessories and other equipment includ ing indication of suitable accessories detachable parts and any special materials X 5 4 4d Specifications of limits for intermittent operation X 5 4 4 f Instructions for replacement of consumable materials X 5 4 4 g Instructions for cleaning and decontamination X 5 4 4 h A statement listing potentially...

Page 15: ...ses shall be stated X 5 4 5 Product specific risks that may affect the service personnel protective meas ures for these risks and verification of the safe state of the equipment after repair X 5 4 6 Aspects resulting from integration into systems or effects resulting from spe cial ambient or application conditions shall be described in the doc umentation X M2050 PLUS MagLink LX Plus Installation M...

Page 16: ... Do not install the console in a hazardous area IMPORTANT Only use fuses file JDYX2 8 E10480 Series 218 Model code 0218001 Littlefuse INC Rated 250 V 1 A for input power IMPORTANT Failure to connect the Intrinsically Safe Ground connection console to the earth system of the station will compromise the intrinsic safety of the device and may result to high voltage to be sent to the hazardous area th...

Page 17: ...high and low temperatures high humidity direct sunlight etc NOTICE Install the console in a place that is protected from moisture direct sun and water splashes The console should be installed indoors in a climate controlled room CAUTION The console must be installed in a safe area M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 17 ...

Page 18: ...ected to the ground and protected against short circuits and power surges l Make sure to connect the I S ground to the site s earth system Use a dedicated 4 0 mm2 copper cable see the illustration below l The power cord must be easy to identify and must have easy access so it can be used to remove power WARNING There is high voltage within the console IMPORTANT The electrical connection procedure ...

Page 19: ...d disconnect the ribbon cable from the rear panel of the console as shown in the illustration above Put the cover and screws in a temporary safe location where they can be found later and where the components cannot be damaged M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 19 ...

Page 20: ...re four 4 mounting screw holes in the unit see the illustration above for the locations of the holes c Use a pen to identify the screw hole locations on the wall d Drill the holes at the screw hole location marks e Tap the holes for an applicable screw size or put screw anchors in the hole NOTE It is recommended to use size 6 Fischer wall anchors f Attach the unit to the wall with the applicable s...

Page 21: ...1W 4 channel 12V Intrinsically Safe barrier 8 2 Front Panel The front panel contains the main processing board with the touch screen display and the communication ports 1 Ribbon cable that connects the back panel with the front panel 2 Power IN l Yellow 12V Terminal 1 l Black 0V Terminal 2 l Not used Terminal 3 M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 21 ...

Page 22: ...he unit 8 4 Battery Safety and Replacement Replace Battery With Panasonic Part No ML621 Only Use Of Another Battery May Present A risk Of Fire Or Explosion See Owner s Manual For Safety Instructions DANGER The coin cell battery may explode if mistreated Do not recharge disassemble or dispose of in fire Replace coin cell battery with Replace Battery With Panasonic Part No ML621 ONLY Use of another ...

Page 23: ... must be installed near any equipment requiring access through a plug connection The console has one 1 lithium battery When the battery can no longer hold sufficient electrical power it must be replaced IMPORTANT Replace the battery with a recommended replacement ONLY Use of a different battery can cause a risk of fire or explosion A used battery must be removed from the console Used batteries mus...

Page 24: ...d to each I S channel multiple probes and sensors can be connected to the same I S channel on the same field cable There is a maximum limit of three 3 probes or 12 sensors that can be connected to a barrier channel The maximum number of devices that can connect to the ISB 1W barrier is 12 probes or 48 smart sensors A range of different device connections can be made Refer to the illustration below...

Page 25: ...ed on a channel its LED will go off Device detection occurs when power is applied to the console the software is updated or device detection is started 3 DL 4 green This LED will flash when the firmware on the auxiliary board operates When the software is updated the light will first stay on and then it will flash 4 DL 5 yellow This LED will flash when communication between the auxiliary board and...

Page 26: ...formation is saved the LED will flash If a problem occurs when information is saved the LED will stay on 6 DL 1 green power This LED will come on when power is applied to the the auxiliary board M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 26 ...

Page 27: ...r Nano console Topics in this section include Probe Placement on the next page Product Offset Calculation on page 29 Riser Manhole and Junction Box Installation on page 30 Conduit Seal Fittings for Cables on page 33 Probe Installation in Underground Storage Tanks on page 36 M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 27 ...

Page 28: ... is in the center of the tank see the illustration below The probe must be installed approximately a minimum of three 3 feet 91 cm from the tank fill pipe If the distance is less than this interval the force of the product that goes into the tank can cause the water float to travel up the shaft of the probe This can cause the controller to give an incorrect high water alarm Adjust the drop tube of...

Page 29: ...t opposite ends of the tank see the figure below The product depth at the lower end of the tank is value A The product depth at the higher end is value B The distance between the two measuring points is C The formula for pitch is A B C For example 46 40 120 6 120 0 05 To calculate the product offset measure value D the distance of the probe from the center of the tank The formula for product offse...

Page 30: ...le An adapter collar and riser cap must be installed on the riser pipe to keep contamination out of the fuel tank The riser must be tapped to accept the correct thread for the adapter collar and riser cap assembly NOTICE Tap the applicable threads on the top of the riser before it is installed so that contamination does not enter the tank DFS recommends to use the OPW 62M Monitor Probe Cap Adapter...

Page 31: ...gth of cable from the probe to where a weatherproof junction box is to be installed The weatherproof junction box must be of sufficient dimensions to contain a 0 5 inch 12 7 mm conduit a minimum 12 inches 30 5 cm coiled field wiring all applicable probe and sensor cables and an epoxy resin seal pack Install a 1 2 inch NPT bushing in the weatherproof junction box for the conduit WARNING Seal offs a...

Page 32: ...924B Probe Installation DMP Probe Installation M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 32 ...

Page 33: ... length of the cable jacket so that the conductor wires can extend into the conduit seal fitting approximately 3 inches 7 62 cm IMPORTANT Make sure you do not cause damage to the conductor wire insulation 2 Pull the prepared Cable through the assembled conduit and fitting so that the conductor wires extend into the conduit seal fitting 3 See the manufacturer s instructions that came with your Cond...

Page 34: ...e as all other OPW equipment Only OPW probe cables and sensor wiring can be in the same conduit that goes to the I S barriers NOTICE Incorrect cables wiring or conduit can cause electronic noise interference with probe sensor measurements This can cause measurement indications at the console that can show as a hardware error The warranty is voided if incorrect cables wiring and or conduit are inst...

Page 35: ...M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 35 ...

Page 36: ...PW P N 10 1185 is 6 feet 1 83 M in length Make sure there is sufficient length of cable from the probe to where a weatherproof junction box is to be installed 3 Leave a minimum 12 inches 30 5 cm of extra coiled wiring probe wire and field wire inside the weatherproof junction box The box must be large enough to contain a 0 5 inch 12 7 mm conduit coiled field wiring and epoxy seal pack as shown in ...

Page 37: ...e product to the water below As a result the fuel tank will have unusually high water measurements This can also cause irregular product measurements because the water float can cause interference with the product float Probe Type Float Style Float Kits 924B 2 5 1 cm Floats Gas 30 1509 02 Diesel 30 1509 01 NOTICE The product float for LPG is not approved for installations where it can be pressuriz...

Page 38: ...to 70 C 40 F to 158 F Maximum Total Run Wiring Length 305 m 1 000 feet Belden 88760 or Alpha 55371 152 m 500 feet Belden88761 or equivalent Level Measurement Product Level Measurement Water Temperature Res olution Accuracy 0 0127 mm 0 0005 inches 0 254 mm 0 012 inches 0 1 C 0 5 C Classifications Class I Division 1 Group D Certifications IECEx UL 11 0012X DEMKO 11 ATEX 1012670X I S Barrier Used 12V...

Page 39: ...NOTE ONLY 924B Probes made after September 1 2007 version 7 xx firmware can be installed in a multi drop installation M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 39 ...

Page 40: ...ristics l Electronics based on a Microprocessor l Support telediagnostics and telemaintenance only wired version RS485 l Possibility to configure remotely the functional parameters l In case of maintenance the internal part of the sensor wave guide can be removed without degas the tank especially useful for LPG applications where the tanks are in pressure l Tank connection n Not needed if probe is...

Page 41: ...the same as a 924B Probe IMPORTANT To prevent damage to the probe be careful when you remove the probe from its packaging and when you install it in a tank Do not let probe components hit the sides of manholes or tank openings Make sure the stainless steel probe shaft does not get bent This can cause incorrect indications in fluid levels IMPORTANT If the fitting is not in the center of the tank a ...

Page 42: ... Make sure the magnet side points toward the bottom of the probe shaft for FMS Floats Make sure the arrow points toward the probe head for ProGauge floats 2 Put the Water Float on the probe shaft if applicable Make sure the magnet side points toward the bottom of the probe shaft for FMS Floats Make sure the arrow points toward the probe head for ProGauge floats 3 Attach the End Cap to the end of t...

Page 43: ...DMP Probe with FMS Floats M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 43 ...

Page 44: ...probe end cap touches the bottom of the tank NOTICE Carefully lower the probe down into the tank To prevent damage to the probe do not let the probe fall and hit the bottom of the tank wall 5 Connect the 7 8 probe cable connector to the probe M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 44 ...

Page 45: ...NOTE The DMP cable is 1 5 M 3 28 ft by default but can be ordered with a different specified length M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 45 ...

Page 46: ...2 05 in inner diameter riser without modification If the probe is to be installed in a riser with an inner diameter up to 4 inches 101 6 mm a spacer must be installed This will keep the probe in the center of the riser and in a vertical position through the bottom of the tank The Probe Spacer kit contains l One 1 stainless steel flexible spacer l Two 2 M3x8 screws l Two 2 M3 nuts M2050 PLUS MagLin...

Page 47: ...ottom strips 3 Put the two 2 screws through the two 2 pairs of holes and fasten with the two 2 nuts Do not tighten the screws completely at this time 4 To adjust the width of the spacer move the top and bottom strips nearer to or away from each other This will cause the outer diameter of the vertical strips to move in or out until you find the correct fit inside the riser When the correct fit has ...

Page 48: ...8770 For new DMP installations it is recommended to use Belden 88770 for field wiring The top illustration above shows the wiring of the DMP Probe One Wire to typical field wiring in a waterproof juncion box M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 48 ...

Page 49: ...lations in North America The bottom illustration shows the wiring of the DMP One Wire in an IP68 rated junction box for EMEA installations M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 49 ...

Page 50: ... Belden 88760 NOTE This is for wiring installations that have Belden 88760 installed New installations should use Belden 88770 se the section above M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 50 ...

Page 51: ...bove shows the wiring of the DMP Probe One Wire to typical field wiring in a waterproof juncion box for installations in North America The bottom illustration shows the wiring of the DMP One Wire in an IP68 rated junction box for EMEA installations M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 51 ...

Page 52: ...inal or temperature corrected density There are two 2 types of the DMF One that measures density for gasoline 20 4431 and another for diesel 20 4432 They can be identified by the white core of the gasoline float or the metal weight of the diesel float See the image below Density Measurement Float Specifications Materials Nitrophyl Delrin and Stainless Steel spring Dimensions Length 20 3 cm 8 inche...

Page 53: ...nected to before you begin the procedure below 1 Turn off the power to the module that the probe is connected to before you remove the probe from the tank 2 Remove the probe from the tank and remove the clip and the nylon probe foot from the bottom of the probe 3 Remove the water float Put the density float on the probe shaft make sure the top of the float points toward the probe head and tighten ...

Page 54: ...ct Float When you set the product threshold levels Low and Low Low in the console s Tank Thresholds screen make sure the values are higher than where the Density Float is installed Refer to your console s configuration guide l Measure the distance between the end of the probe shaft and the top end of the Density Float Add 5 1 cm 2 inches to this distance to include the dead zone at the end of the ...

Page 55: ...ime on the console Maglink LX4 or exported to an external device There are 2 version of the Density Measurement Float 6 DMP DF GK which measures density for gasoline 6 DMP DF DK which measures density for diesel They can be identified by the number of bottom steel ring as the images below DENSITY MEASUREMENT FLOAT SPECIFICATIONS Materials Polyacetal NBR Stainless steel Dimensions Total length 185m...

Page 56: ... the 2 attachment screws to the probe shaft NOTE The float should be installed so that the top of the float is approximately 300mm from the probe bottom 4 Put the Water Float back on the Probe Shaft Put the bottom Probe Ring back on the threads and turn it clockwise to tighten it 5 Put the probe back inside the tank 6 Supply power up the system 7 For Density Measurement Float configuration and cal...

Page 57: ...ce X is from the bottom of the probe to the top of the Density Measurement Float 13 3 Calibration on First Installation To have a correct density reading the Density Measurement Float has to be put fully in the fuel During the first installation it is recommended to do a calibration with a third party density meter hydrometer the B parameter will change according to the alignment The calibration p...

Page 58: ...M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 58 ...

Page 59: ...minimal troubleshooting 14 2 Mixed Multi Drop Installation The LX Plus Mixed Multi Drop technology can run probes and sensors on one cable back to the tank gauge IMPORTANT Seal packs and weatherproof junction boxes are REQUIRED with ALL I S field connections for North American installations 14 3 Smart Sensors Part Number Description 30 0232 DH 10 Discriminating Dispenser Sump Sensor 30 0232 DH 20 ...

Page 60: ...at Non Discriminating Dispenser Sump Sensor 30 0232 D 20 Dual Float Non Discriminating STP Sump Sensor 30 0232 D 10B Dual Float Brine Sensor for Containment Sump 30 0232 D 20B Dual Float Brine Sensor for Fiberglass Tanks 30 0235 V Hydrocarbon Vapor Sensor M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 60 ...

Page 61: ...s made of brass and the 30 0321 S is made of a chemical resistant non metallic material These sensors can also be used in sumps fuel dispenser pans and other locations where there is liquid that could indicate that a leak has occurred These sensors can also be used together with a vapor sensor 30 0235 V to monitor wet wells to make sure that there is a normal liquid level If there is a break in th...

Page 62: ...l Connections Red Power Black Signal Shield Ground NOTE This is the maximum length of wire to be used to connect all sensors on one channel This length includes the wire from the Barrier to each sensor board in the string Installation WARNING Make sure you read and fully understand the warnings and information found in the Hazardous Areas section of your console s Installation Guide before you ins...

Page 63: ...S Module position l Start with the Connections table and Typical Installation drawing below l Make sure the sump pit or pan is dry l Install the sensor approximately 1 2 1 3 cm above the bottom of the sump pan Attach the sensor wire to a pipe or bracket with a tie wrap l Connect the sensor cable to the sensor l Connect the sensor wires to the field wires in the junction box Use the supplied cable ...

Page 64: ...Typical Installation Drawings 30 0230 S M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 64 ...

Page 65: ...X Plus Cofiguration Manual Admin Account System Settings Site Info for information for information about auto detection Alarm thresholds are configured automatically through the Intellisense mechanism between the sensor and the console M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 65 ...

Page 66: ...n alarm condition Sensor installed in a normally wet well l Put the float in the LOW position This will cause an alarm condition in the controller l Put the float back in the HIGH position Make sure that the controller is not in an alarm condition If the controller does not go into an alarm condition look to see if the thresholds are correctly programmed in the system Look to see if the float is i...

Page 67: ...vel increases The float switch will operate and cause an alarm condition in the controller If there is a break in the cable it will cause an alarm condition in the system Specifications Primary Use s Sumps and Fuel Dispenser Pans Detects Liquid Operating Temperature 40 C to 70 C 40 F to 158 F Dimensions Diameter 7 4 cm 2 90 inches 9 5 cm 3 70 inches Cable Requirements Belden 88760 or Alpha 55371 3...

Page 68: ...e you install or do the servicing of this sensor CAUTION ALWAYS obey Local and National Electrical Codes applicable to the installation location Make sure that the cables gas and oil resistant OPW Fuel Management Systems part 12 1030 from the field wiring to the controller are in conduit that is dedicated to intrinsically safe wiring Use wire nuts and epoxy resin seal packs for field connections r...

Page 69: ...nd silicon wire nuts l Seal the electrical connections with the epoxy seal packs refer to M00 390008 Waterproof Electrical Connections for instructions l Install explosion resistant sealing fittings at both ends of the conduit Refer to the Probe Cable Seal offs section of the console s Installation Guide for instructions Connections Sensor Wire Color 12V Smart Sensor Interface Channel Red Power Bl...

Page 70: ... sure there are no open flames or hot surfaces near the work area l Turn the sensor so the bottom opening points up and wait for a minimum of two 2 minutes l Make sure that the controller is not in an alarm condition l Put the sensor back in its normal position Make sure that the alarm condition stops If the controller does not go into an alarm condition look to see if the thresholds are correctly...

Page 71: ... and other locations where there is liquid that could indicate that a leak has occurred This sensor looks almost the same as the 30 0232 DH XX but is non discriminating This means that the sensor does not use a carbon polymer material to sense liquid hydrocarbons Use the D 10 on fuel dispenser pans and transition sumps Use the D 20 in tank sump pits Two 2 float switches are used in the body of the...

Page 72: ... in alarm raised Multi Drop Restriction Maximum points per channel 12 points 924B and DMP Probes 4 points ISIM Smart Sensors 1 point Devices can be mixed in any combination to hold a maximum of 12 points on one channel Connections Red Power Black Signal Shield Ground NOTE This is the maximum length of wire to be used to connect all sensors on one channel This length includes the wire from the Barr...

Page 73: ...so that it touches the bottom of the sump pit or pan l Connect the sensor cable to the sensor l Connect the sensor wires to the field wires in the junction box Use the supplied cable gland and silicon wire nuts l Seal the electrical connections with the epoxy seal packs refer to M00 390008 Waterproof Electrical Connections for instructions l Install explosion resistant sealing fittings at both end...

Page 74: ...r Test CAUTION Use caution to prevent dangerous conditions when you do work in a hazardous area Make sure that the area has sufficient airflow when you do a test or remove contamination from the sensor Make sure there are no open flames or hot surfaces near the work area Sensor installed in a normally dry well l Put the float in the HIGH position This will cause an alarm condition in the controlle...

Page 75: ...ontroller does not go into an alarm condition look to see if the thresholds are correctly programmed in the system Look to see if the float is in the correct position refer to the applicable instruction above A sensor or wiring fault will cause a system alarm Do a continuity test in the wiring and junction boxes Make sure there is continuity with no short circuits M2050 PLUS MagLink LX Plus Instal...

Page 76: ... water in sumps fuel dispenser pans and other locations where there is liquid that could indicate that a leak has occurred Use the DH 10 on fuel dispenser pans and transition sumps Use the DH 20 in tank sumps The sensor has a strip made of a carbon polymer material that changes its electrical resistance when it is touched by liquid hydrocarbons Sensor with Carbon polymer Strip Two 2 float switches...

Page 77: ...0 Dimensions DH 20 Dimensions Diameter 5 8 cm 2 3 in Length 28 2 cm 11 1 in Diameter 5 8 cm 2 3 in Length 53 6 cm 21 1 in Float Requirements Low 3 8 cm 1 5 in High 27 9 cm 11 in Nominal resistance uncontaminated Less than 5 000 ohms Nominal resistance contaminated More than 30 000 ohms Cable Belden 88760 or Alpha 55371 3 6 m 12 feet of gas oil resistant cable to the inline ISIM 1 3 m 4 feet ISIM t...

Page 78: ...the maximum length of wire to be used to connect all sensors on one channel This length includes the wire from the barrier to each sensor board in the string Installation WARNING Make sure you read and fully understand the warnings and information found in the Hazardous Areas section of your console s Installation Guide before you install or do the servicing of this sensor CAUTION ALWAYS obey Loca...

Page 79: ...silicon wire nuts l For North American installations seal the electrical connections with the epoxy seal packs refer to M00 390008 Waterproof Electrical Connections for instructions l Install explosion resistant sealing fittings at both ends of the conduit Refer to the Probe Cable Seal offs section of the console s Installation Guide for instructions Connections Sensor Wire Color 12V Smart Sensor ...

Page 80: ...float back in the HIGH position Make sure that the controller is not in an alarm condition If the controller does not sense the alarm conditions simulated by these tests look to see if the thresholds and alarms are correctly programmed in the system Look to see if the float is in the correct position refer to the applicable instruction above A sensor or wiring fault will cause a system alarm Do a ...

Page 81: ...he end of the sensor fully into TAP water for at least two 2 minutes l The test is satisfactory if an alarm condition or other event related to the water sensor of the device occurs Clean the Hydrocarbon Sensor of the Device l Make sure the sensor is disconnected l Put the contaminated portion of the sensor fully into Denatured Alcohol for one 1 hour l Flush the sensor with water to remove all rem...

Page 82: ...sor is to sense liquid in the brine filled reservoir of the interstitial area of a doubled walled tank Two 2 float switches are used in the body of the sensor to sense fluid level changes The device will cause an alarm condition in the system if the fluid level increases or decreases more than the normal constant level in the middle between the upper and lower floats If there is a break in the cab...

Page 83: ... 2 cm 11 1 in Diameter 5 8 cm 2 3 in Length 53 6 cm 21 1 in Float Requirements Low 3 8 cm 1 5 in High 27 9 cm 11 in Cable Belden 88760 or Alpha 55371 3 6 m 12 feet of gas oil resistant cable to the inline ISIM 1 3 m 4 feet ISIM tail Maximum Wiring Length 305 m 1 000 ft field wiring Alarm Threshold Configuration Fully Automatic Diagnostic Reading on sensor setup 3 to 4 normal 12 to 13 bottom float ...

Page 84: ...t 12 1030 from the field wiring to the controller are in conduit that is dedicated to intrinsically safe wiring Use wire nuts and epoxy resin seal packs for field connections refer to M00 390008 Waterproof Electrical Connections for information l This sensor uses ONE Controller Interface I S Module position l Start with the Connections table and Typical Installation drawing below l Connect the sen...

Page 85: ...ctions Sensor Wire Color 12V Smart Sensor Interface Channel Red Power Black hydrocarbon sensor Signal Shield or 3rd conductor Ground M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 85 ...

Page 86: ...ink LX4 LX Plus Cofiguration Manual Admin Account System Settings Site Info for information for information about auto detection Alarm thresholds are configured automatically through the Intellisense mechanism between the sensor and the console M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 86 ...

Page 87: ... the high position and the top float in the high position This will cause a high level alarm condition in the controller l Put the bottom float in the high position and the top float in the low position Make sure that the controller is not in an alarm condition If the controller does not go into an alarm condition look to see if the thresholds are correctly programmed in the system Look to see if ...

Page 88: ...ion in the system Specifications Operating Temperature 40 C to 70 C 40 F to 158 F Dimensions Length 35 cm 13 8 in Width 2 5 cm 1 0 in Nominal resistance uncontaminated Less than 3 000 ohms per foot Nominal resistance contaminated More than 10 000 ohms Cable Belden 88760 or Alpha 55371 Maximum Wiring Length 1 000 305 m field wiring Multi Drop Restriction Maximum points per channel 12 points 924B an...

Page 89: ...t on water If the sensor is put fully in water the polymer will not sense hydrocarbon liquid l This sensor uses ONE Controller Interface I S Module position l Start with the Connections table and Typical Installation drawing below l Connect the sensor cable to the sensor l Connect the sensor wires to the field wires in the junction box Use the supplied cable gland and silicon wire nuts l Seal the ...

Page 90: ...ink LX4 LX Plus Cofiguration Manual Admin Account System Settings Site Info for information for information about auto detection Alarm thresholds are configured automatically through the Intellisense mechanism between the sensor and the console M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 90 ...

Page 91: ...e device occurs If the test results are unsatisfactory replace the sensor l Disconnect the Hydrocarbon Sensor from the I S terminal strip in the controller The test is satisfactory if an alarm condition occurs l Connect the sensor back to the I S terminal strip l Short across the power and signal terminals This test is satisfactory if NO alarm condition occurs If the controller does not sense the ...

Page 92: ... to clean hydrocarbon contamination from the sensor after a test or actual use l Make sure the sensor is disconnected l Put the dirty part of the sensor fully into denatured alcohol for one 1 hour l Flush the sensor with water to remove all remaining contamination l Let the sensor dry in the air for one 1 hour l Reconnect the sensor NOTE If the sensor does not return to near its original resistanc...

Page 93: ...em if there are fuel leaks in a containment area If there is a break in the cable it will cause an alarm condition in the system Specifications Primary Use Monitoring Wells Detects Liquid Hydrocarbons and Water Operating Temperature 40 C to 70 C 40 F to 158 F Dimensions Length 6 1 9 m 15 4 6 m or 20 6 1 m Diameter 0 7 1 8 cm Nominal resistance uncontaminated Less than 3 000 ohms per foot Nominal r...

Page 94: ...n seal packs for field connections refer to M00 390008 Waterproof Electrical Connections for information REMINDER Hydrocarbons float on water If the sensor is fully submerged in water the polymer is unable to detect hydrocarbon liquid l This sensor uses ONE Controller Interface I S Module position l Start with the Connections table and Typical Installation drawing below l Connect the sensor cable ...

Page 95: ...uto Detected on the console Refer to the M2051 MagLink LX4 LX Plus Cofiguration Manual Admin Account System Settings Site Info for information for information about auto detection Alarm thresholds are configured automatically through the Intellisense mechanism between the sensor and the console M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 95 ...

Page 96: ...ey this instruction it can void your warranty Functional Test Hydrocarbon Liquid Sensor of the Device l Put the polymer fully into Mineral Spirits and wait approximately 10 minutes l Remove the sensor and let it hang to air dry for another 10 minutes l The test is satisfactory if an alarm condition or other event related to the hydrocarbon sensor of the device occurs If the test results are unsati...

Page 97: ...m A sensor or wiring fault will cause a system alarm Do a continuity test in the wiring and junction boxes Make sure there is continuity with no short circuits Clean the Hydrocarbon Sensor of the Device If it is necessary to clean hydrocarbon contamination from the sensor after a test or actual use l Make sure the sensor is disconnected l Put the dirty part of the sensor fully into denatured alcoh...

Page 98: ... will increase in resistance when there are hydrocarbon vapors in the closed space where the device is installed The sensor will return to normal resistance when hydrocarbon vapors are gone If there is a break in the cable it will cause an alarm condition in the system Specifications Primary Use Monitoring wells Alternate Use s Interstitial areas of a double walled tank Detects Hydrocarbon vapor O...

Page 99: ... be used to connect all sensors on one channel This length includes the wire from the Barrier to each sensor board in the string Installation WARNING Make sure you read and fully understand the warnings and information found in the Hazardous Areas section of your console s Installation Guide before you install or do the servicing of this sensor CAUTION ALWAYS obey Local and National Electrical Cod...

Page 100: ...he sensor cable to the sensor l Connect the sensor wires to the field wires in the junction box Use the supplied cable gland and silicon wire nuts l Seal the electrical connections with the epoxy seal packs refer to M00 390008 Waterproof Electrical Connections for instructions l Install explosion resistant sealing fittings at both ends of the conduit Refer to the Probe Cable Seal offs section of t...

Page 101: ...ink LX4 LX Plus Cofiguration Manual Admin Account System Settings Site Info for information for information about auto detection Alarm thresholds are configured automatically through the Intellisense mechanism between the sensor and the console M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 101 ...

Page 102: ... the test results are unsatisfactory replace the sensor If the controller does not go into an alarm condition look to see if the thresholds are correctly programmed in the system A sensor or wiring fault will cause a system alarm Do a continuity test in the wiring and junction boxes Make sure there is continuity with no short circuits Clean the Hydrocarbon Vapor Sensor l Put the sensor fully into ...

Page 103: ...k in the cable it will cause an alarm condition in the system Specifications Primary Use Liquid detection in the interstitial space of double walled tanks Alternate Use s Fuel Dispenser Pans and STP Sumps Detects Liquids Hydrocarbon and Water Operating Temperature 40 C to 70 C 40 F to 158 F Dimensions 0 7 inches 1 8cm x 2 8 inches 7cm Nominal resistance uncontaminated Less than 5 000 ohms Nominal ...

Page 104: ... 0236 LW Dimensions Installation WARNING Make sure you read and fully understand the warnings and information found in the Hazardous Areas section of your console s Installation Guide before you install or do the servicing of this sensor CAUTION ALWAYS obey Local and National Electrical Codes applicable to the installation location Make sure that the cables gas and oil resistant OPW Fuel Managemen...

Page 105: ...ening IMPORTANT To prevent false alarms the sensor must not touch the bottom of the monitoring tube l Connect the sensor wires to the field wires in the junction box Use the supplied cable gland and silicon wire nuts l Seal the electrical connections with the epoxy seal packs refer to M00 390008 Waterproof Electrical Connections for instructions l Install explosion resistant sealing fittings at bo...

Page 106: ...ink LX4 LX Plus Cofiguration Manual Admin Account System Settings Site Info for information for information about auto detection Alarm thresholds are configured automatically through the Intellisense mechanism between the sensor and the console M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 106 ...

Page 107: ...oller is not in an alarm condition Test the Hydrocarbon Liquid Sensor of the Device l Put the sensor fully into a non conductive hydrocarbon or equivalent liquid The test is satisfactory if an alarm condition or other event related to the hydrocarbon part of the sensor occurs If the test results are unsatisfactory replace the sensor l Remove the sensor from the hydrocarbon liquid Make sure that th...

Page 108: ...Section 15 Probe and Sensor Wiring M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 108 ...

Page 109: ...ront panel l Align the Front Panel of the console with the Rear Panel that was attached to the wall l Install the three 3 cover screws l Connect the power cable l Energize the main electrical panel l Put the power switch of the console in the ON I position The console will now start up M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 109 ...

Page 110: ... protocols such as OPW PV4 and VR TLS350 The RS232 schematics for different forecourt controllers FCC are shown below 17 1 TOKHEIM FUEL POS DIALOG The illustration and table below show the connection for the FUELS POS DIALOG Fuel management systems Console DB9 DIALOG System DB9 PIN 2 PIN 2 PIN 3 PIN 3 PIN 5 PIN 5 Connect PIN 4 with PIN 6 M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling...

Page 111: ... PIN 3 PIN 5 PIN 5 IMPORTANT It is recommended to not have more than 15 meters for serial connections between the console and the management system through RS232 17 2 1 GILBARCO Fuel Management System The illustration and table below show the connection for the Gilbarco fuel management system M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 111 ...

Page 112: ...Console DB9 GILBARCO System RJ45 PIN 2 PIN 8 PIN 3 PIN 1 PIN 5 PIN 4 M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 112 ...

Page 113: ...ved and certified personnel refer to this installation manual NOTICE Changes to this console are not permitted unless they are approved by the manufacturer IMPORTANT Do regular inspections to make sure the console is clean and that the condition of the console and its connections operate satisfactorily Do not use compressed air or liquid detergents to clean the touchscreen or the console Clean the...

Page 114: ...port can get access through a third party program such as TeamViewer If technical support cannot get access to the console in one of these two methods the user must supply technical support with the log files and the database backup of the console Refer to the Utility section of the M2051 LX 4 Configuration manual for for information on log files and the database backup in the console M2050 PLUS M...

Page 115: ...M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 115 ...

Page 116: ...Appendix A NWGLDE Certifications M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 116 ...

Page 117: ...M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 117 ...

Page 118: ...Appendix B Console Dimensions M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 118 ...

Page 119: ...Appendix C Descriptive System Document LX Plus M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 119 ...

Page 120: ...M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 120 ...

Page 121: ...M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 121 ...

Page 122: ...Appendix D LX Plus Field Wiring Diagram M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 122 ...

Page 123: ...7 28 2022 Add power shutdown instruc tion note warning panel Updated SN label add UL warning panels correct smart sensors on barrier from 24 to 48 add DMP Probe specs add DMP Density Float add Wiring Diagram NOTE It is possible that older software versions might not support all features M2050 PLUS MagLink LX Plus Installation Manual Dover Fueling Solutions 123 ...

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