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SB-2-009-E  (5/2015)

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SERVICE MANUAL

QUICK START AND 

CLEANING GUIDE

JGHV SPRAY GUN WITH  

TLC-576 OR TSC-591 CUP

READ THIS BEFORE YOU ATTACH THE AIR HOSE!

3.  Place a small quantity of solvent in 

the cup.  Reconnect air supply to gun.  

Spray solvent until clean.

Certain environmental legis-

lation prohibits spraying sol-

vents into the atmosphere.  

Check local codes.

Air Supply Requirements:
•  18 SCFM at 10 PSIG air cap pressure 

(33A air cap)*

•  22.5 SCFM at 10 PSIG air cap pressure 

(#46MP air cap)*

•  26.0 SCFM at 10 PSIG air cap pressure 

(#83MP air cap)*

•  Minimum 5/16" inside dia. air hose

1.  Turn  A     

all the way.        

2.  Pull trigger and turn   B    

until the trigger touches the handle.  

3.  Turn  D   

 all the way.  

4.  Fill cup with paint.  Connect air hose.  

Perform the following steps and prac-

tice on a piece of cardboard.

5.  Adust air pressure to gun handle, cor-

responding with required baffle range:

 

JGHV-450-28 or 33-80=80 psi maximum

 

JGHV-450-28 or 33-50=50 psi maximum

 

JGHV-450-46-50=50 psi maximum

 

JGHV-450-83-65=65 psi maximum

  These input pressures result in 10 psi 

air cap pressure.  Use only as much 

atomizing air required to properly 

atomize.  Verify pressure at cap using 

KK-5033-28, 33A 46MP or 83 MP air cap 

test kit.

6.  While triggering the gun, very slowly 

turn                  to increase fluid pressure.

7.  If too much paint is being sprayed, turn  

D          all the way and push down  C   

to remove all cup pressure. Repeat Step 

No. 6 at lower pressure.

CLEANING GUIDE
Gun washers do not adequately clean HVLP 

guns and cups.  The solvent spray must be 

directed at critical areas such as the check 

valve and poppet.  A small squeeze bottle 

filled with solvent  is useful for cleaning 

these areas.

If a gun washer is used, be sure to remove 

regulator   D    from gun before placing gun 

assembly in washer.  Do not put regulator 

or gauge in gun washer.

Cleaning Procedures
1.  Disconnect spray gun from air supply.

2.  Remove cup and empty paint, wipe lid 

clean, fluid tube and inside of cup.

The paint cup is pressurized.  

Press the poppet  C  to release 

all cup pressure before open-

ing the cup.  

*SCFM = Standard cubic feet per minute (air volume)

*

PSIG = Pounds per square inch gauge (air pressure)

C  Poppet

A  Fan 

Adjustment

B  Fluid Needle 

Adjustment

D  Fluid Pressure 

Adjustment

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