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INSTALLATION INSTRUCTIONS

DIRECT FIT TRANSMISSION COOLER

PART # 20561

(Page 1)

Please read these instructions completely before beginning installation

KIT CONTENTS

QTY. DESCRIPTION

1

Cooler Assembly

1

Inner Frame J Bracket

1

Outer Frame C Bracket

1

Cooler Feed Hose

1

Cooler Return Hose Assembly

4

Double Hose Support

1

Thermostat Switch

1

In-Line Thermostat Housing

12ft Black Wire Loom
12ft RED Wire

QTY. DESCRIPTION

1

5/16”-18 x 5” Bolt

1

5/16”-18 x 1 1/4” Bolt

1

5/16”-18 x 1” Bolt

6

5/16” SAE Flat Washers

3

5/16”-18 Lock Nuts

3

1/4”-20 x 3/4” Bolts

3

1/4” SAE Flat Washers

3

1/4” Star Washers

3

1/4”-20 Lock Nuts

2

Stainless Hose Clamps

QTY. DESCRIPTION

4

Plastic Mounting Rods

4

Plastic Retainer Clips

8

1 x 1 Foam Pads

1

20 Amp Fuse Holder

1

Blue Wire Splice Connector

1

Blue Butt Connector

2

Blue Female Connector

1

Blue Ring Terminal

1

#10 Sheet Metal Screw

4

6” Zip Ties

12

4” Zip Ties

IDENTIFYING COMPONENTS

APPLICATIONS

1987-1996

Jeep

Wrangler YJ

1997-2006

Jeep

Wrangler TJ

Thermostat Switch (1)

Plastic

Mounting Rods (4)

Plastic Retainer

Clips (4)

1 x 1 Foam

Pads (8)

Inner Frame Bracket

(J-Bracket) (1)

Outer Frame Bracket

( -Bracket)

C

(1)

Cooler Assembly (1)

Cooler Feed Hose (1)

Cooler Return

Hose Assembly (1)

Double Hose

Support (4)

In-Line Thermostat

Housing (1)

Black Wire Loom

(Convoluted Tubing) (

)

12ft

RED Wire (12ft)

5/16”-18 x 5” Bolt (1)

5/16”-18 x 1-1/4” Bolt (1)

5/16”-18 x 1” Bolt (1)

1/4”-20 x 3/4” Bolt (3)

5/16” SAE Flat Washers (6)

1/4” SAE Flat Washers (3)

1/4” Star Washers (3)

5/16”-18 Lock Nuts (3)

1/4”-20 Lock Nuts (3)

20Amp Fuse Holder (1)

Stainless
Hose Clamps (2)

Blue Wire Splice
Connector (1)

Blue Butt
Connector (1)

Blue Ring
Terminal (1)

6” Zip Ties (4)

4” Zip Ties (12)

#10 Sheet
Metal Screw (1)

Blue Female
Connector (2)

Summary of Contents for 20561

Page 1: ...Blue Wire Splice Connector 1 Blue Butt Connector 2 Blue Female Connector 1 Blue Ring Terminal 1 10 Sheet Metal Screw 4 6 Zip Ties 12 4 Zip Ties IDENTIFYING COMPONENTS APPLICATIONS 1987 1996 Jeep Wrangler YJ 1997 2006 Jeep Wrangler TJ Thermostat Switch 1 Plastic Mounting Rods 4 Plastic Retainer Clips 4 1 x 1 Foam Pads 8 Inner Frame Bracket J Bracket 1 Outer Frame Bracket Bracket C 1 Cooler Assembly...

Page 2: ...tomer P N Diagram 2 Inlet Port Blue Female Connector s Red Wire Black Wire Loom Red Wire Inside To Chassis Ground PRE INSTALLATION Continued IDENTIFYING THE POSITIVE NEGATIVE WIRES ON THE ELECTRIC FAN PRE WIRING THE COOLER ASSEMBLY 1 Locate the Red Silver label on the Electric Fan See Diagram 3 2 This label identifies the airflow direction and the color of the Positive Fan wire In this application...

Page 3: ... take the 5 bolt and install it into the bottom hole closest to the vehicles frame sliding it all the way up through the inside upper hole Install a 5 16 SAE Flat washer and 5 16 18 Lock nut on the top of the bracket assembly and hand tighten See Diagram 6 6 Using the 5 16 18 x 1 Bolt SAE Washers and 5 16 18 Lock Nut install this bolt in the upper outside hole and hand tighten 7 Using the 5 16 18 ...

Page 4: ...Double Hose Support 9 Cinch the Plastic Retainer Clip until completely tight slightly compressing the foam pads 10 Cut excess mounting rods 11 Use the 6 Zip Ties to secure hoses in areas making sure hoses are away from Hot or moving obstructions 12 Repeat steps 5 10 along the frame rail up to the front of the vehicle 13 Route hose up to the bottom of the vehicles radiator 14 Disconnect the factory...

Page 5: ...ds to be connected to the vehicles switched ignition source An ignition source can be found in a few locations 1 Under the dash 2 In the vehicles fuse box 8 Using a test light identify a switched ignition source Route Red wire to the ignition source 9 Using the 20 amp fuse holder Blue Butt Connector and Blue Wire Splice Connector supplied install Red wire onto the switched ignition wire Wiring fan...

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