Deger DEGERtracker D100 Assembly And Operating Manual Download

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DEGERtracker D60H

DEGERtracker D80

DEGERtracker D100

ASSEMBLY AND OPERATING MANUAL

Summary of Contents for DEGERtracker D100

Page 1: ...DEGERtracker D60H DEGERtracker D80 DEGERtracker D100 ASSEMBLY AND OPERATING MANUAL ...

Page 2: ...ght Laws and Treaties Any unauthorized reprint or use of this material is prohibited No part of this manual including drawings and technical descriptions may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system without express written permission from the author publisher We reserve the ...

Page 3: ...companying documentation 12 2 4 3 Optional accessories 12 2 5 Performances to be rendered by the Customer 12 2 5 1 Material to be provided by the customer 12 2 5 2 Machines to be provided by the customer 13 2 6 Technical data 13 2 6 1 Climatic conditions according to DIN EN 50178 1998 04 13 3 Unloading and intermediate storage 14 3 1 Unloading from truck 14 3 1 1 Notes on unloading 14 3 1 2 Dimens...

Page 4: ... 31 7 2 Overview 32 8 Commissioning 33 9 Inspection for free movement 33 9 1 Initiate the inspection for free movement 33 9 2 Scope of the inspection for free movement 33 10 Declaration of obligation on liability for material defects 34 11 Optional accessories 35 11 1 Holding plate for junction box on mast 35 11 2 Holding device for inverter on the rotating head 35 12 Cleaning and maintenance 36 1...

Page 5: ...nergy Converter 6 part of control EL Elevation inclination angle EMO Elevation drive motor MLD Maximum Light Detection MLD control EC 6 CCB MLD sensors wind monitor snow sensor OSHA Occupational Safety and Health Administration PB Power Box part of control PPE Personal Protective Equipment SW Spanner Width wrench size UPS Uninterruptible Power Supply ...

Page 6: ...rom the clearance obligation of the module surface from snow For the DEGERtracker D60H the max permissible load is 35 kg m this corresponds with approx 8 cm wet snow and approx 15 cm powder snow For DEGERtrackers D80 and D100 the module surface must be cleared if the load reaches and exceeds 10 kg m this corresponds with approx 2 cm wet snow and approx 4 cm powder snow DEGER recommends an Uninterr...

Page 7: ... action Instruction for action Results Results of an action are highlighted with a double arrow Result 1 5 2 Notes on safety The following safety notes are used in this document ______________________________________________________________________________________ DANGER Direct endangerment with high risk failure to comply will lead to fatal or severe physical injuries ____________________________...

Page 8: ...3 1 Intended use of the DEGERtracker DEGERtrackers have been designed for the tracking of photovoltaic modules They are not intended for any other use e g concentrated modules use of mirrors or other purposes DEGERtrackers can be used for private or commercial applications They are suitable for outdoor installation and building integration 2 3 2 Personal protective equipment The customer must prov...

Page 9: ... the reinforcement of foundations Secure use of hoisting gear and lifting tackle Preparation of foundation DEGER Steel foundation Expert personnel Secure use of tools Secure use of hoisting gear and lifting tackle Product specific knowledge Expert personnel Suitable expert personnel with basic technical education must be made available for the mechanical assembly and disassemblyof the system Secur...

Page 10: ...SSEMBLY AND OPERATING MANUAL DEGERtracker D60H D80 D100 Page 10 2 4 Scope of delivery 2 4 1 Scope of delivery of the DEGERtracker 7 6 5 4 8 9 10 27 22 23 24 11 12 13 1 2 3 21 22 23 24 15 16 17 18 19 20 12 14 19 20 ...

Page 11: ...mplete EC 6 210x250x290 2 all systems 19 6100095 3 Bolt DIN933 M8x12 0 03 Enclosed with EC 6 alle Systeme 20 6300025 2 Washer DIN125 A9 0 01 Enclosed with EC 6 alle Systeme 21 4100081 1 Elevation drive T7 80x90x1610 21 all systems 22 6100136 1 Bolt DIN931 10 9 M20x110 0 04 Enclosed with elevation drive all systems 23 6300026 2 Washer DIN125 A21 0 03 Enclosed with elevation drive all systems 24 620...

Page 12: ...x600x5000 800 59 1900013 1 Holding device for inverter 600x650 14 60 1900014 1 Holding device for inverter 900x470 15 61 1900015 1 Holding device for inverter 600x470 10 63 1990050 1 Alignment Tool 100x105x125 1 Article number dimensions and weight depend on the size of the delivered article Article number dimensions and weight can be found in the delivery note Up to 200 plants can be operated wit...

Page 13: ...ltage 100 240 VAC 50 60 Hz Input rated current 0 3 A Output voltage 24VDC Max continuous output current 2 5A Power nominal Control mode 1 Watt with running drive 24V 0 4A 10 Watt 24V 0 6A 15 Watt 24V 0 7A 18 Watt Internal consumption per year approx 12 kWh 14 kWh 16 kWh Drive AZ Gear in drive head Rotating speed AZ 30 min Drive EL 800 mm lift Rotating speed EL 13 min Sound level less than 70 dB A ...

Page 14: ...e can be used for unloading at the site and only be operated by trained personnel who have been specially instructed for this purpose 3 1 2 Dimensions and weights The weight of the individual packages can be found in the Loading list which is attached to the freight documents The centre of gravity and the lifting points for unloading are identified directly on the package For the weights of indivi...

Page 15: ...______ 3 Assemble the aluminum profiles to the base frame ______________________________________________________________________________________ 4 Mount the rotating head to the mast ______________________________________________________________________________________ 5 Assemble the elevation drive EMO ______________________________________________________________________________________ 6 Mount ...

Page 16: ...the DEGERtracker D60H to walls which are suitable for this purpose The confirmation of a structural calculation must be available before assembly work is started 5 1 3 Concrete foundation A qualified professional must be commissioned with creating the foundation We recommend having the foundation reinforcement approved by a qualified engineer or technician before concreting The necessary bearing c...

Page 17: ...tion Option 2 3 Prepare a formwork around the bent bar steel reinforcement cage in the center The structural integrity of the formwork should absorb the pressure of the surrounding concrete once pour out Pour out with concrete C25 30 without the area for the bent bar steel in the center compact the foundation and allow the concrete to harden for at least two days 4 Remove formwork in the center In...

Page 18: ...own they can cause severe or even fatal injuries The tightening strap for fixing the toggle lever to the rotating head must only be removed after the elevation drive has been assembled WARNING Danger of injury due to of improperly performed assembly work Improperly executed assembly work can lead to severe injuries and considerable material damage Ensure sufficient assembly space before starting w...

Page 19: ...ing head must not be removed otherwise there is a danger of damaging the AZ drive Place the rotating head with the pallet on level ground 2 Place appropriate support structure under the corner points of the cross bars as seen in exemplary picture right The structure should be levelled to a uniform level of 1 cm 3 Fasten both cross bars with four bolts M16x70 washers and self locking nuts M16 each ...

Page 20: ...en the two tie rods with the eyelet to the outer bolt connections Insert the opposite end through the slot in the U section and fix loosely with washer and two nuts M12 6 Fasten the U sections to the longitudinal beams with one bolt M12x40 two washers and one self locking nut M12 each Tightening torque 84 Nm 7 On the D100 keep turning the nut M12 on to the thread of the tie rod until the tie rod i...

Page 21: ...ects caused by failing to comply with the module configuration layout are not covered under warranty ATTENTION No aluminum profiles must be mounted in the middle area of the central slewing bolt A distance of at least 600 mm from the middle must be free of aluminum profiles Failure to comply may cause damage to DEGERtracker or modules The aluminum profiles project from the base frame at top and bo...

Page 22: ...f the longitudinal beams from the outside Tightening torque 48 Nm DEGERtracker D60H The aluminum profiles are fastened with two MTH clamp to each of the longitudinal beams from inside and outside Tightening torque 48 Nm 6 3 Further preparation 1 Take the MLD control out of the rotating head and fasten it temporarily to the front of the rotating head 2 Apply the sticker Access for unauthorized pers...

Page 23: ...g tackle of 6m length and a load bearing capacity of 1500 kg under an angle of 45 must be used 2 Carefully lower the rotating head on to the mast flange The gear must not be exposed to any hard impact 3 The rotating head must be aligned in such a way that the receptacle for EMO points 20 to the North 4 Fasten the rotating head by turning 18 bolts M16x75 with one washer each into the mast flange fr...

Page 24: ... with the bore in the toggle lever of the central tube 3 Fasten the EMO to the toggle lever with bolt M20x110 washers and nut M20 The cable outlet on the EMO points towards the rotating head Tightening torque 200 Nm 4 Remove the tightening strap and the square timber from the toggle lever 5 Remove the lifting tackle from the base frame 6 6 Assembly of energy converter 6 EC 6 A locking plate is bol...

Page 25: ...larified with the module manufacturer beforehand Please note Please check whether aluminum profiles have been mounted as per 6 2 in these instructions equal projection on both sides Arrange the modules symmetrically to the centre of gravity middle of base frame The centre of gravity of the module surface is not the centre of gravity of the mast but is above the slewing bolt Detail Centre of gravit...

Page 26: ...itted maximum value for this bolt is 8Nm DEGERenergie doesn t assume any responsibility for this value Optional WEEB DPR for bonding and grounding Please contact DEGERenergie for further information 6 7 2 Clamping at end of module surface ATTENTION The permissible fastening and the area of fastening of the modules must be comply with the module manufacturer specification Permitted maximum value fo...

Page 27: ...tighten four bolts from the rear gearbox cover and lay them safely to the side 5 Carefully cut the cable straps on the coiled up wiring loom 6 Push the wiring loom down through the mast and through the opening in the mast Ø50 mm to the outside Local regulations have to be followed and additional measures should be taken if necessary 6 9 Boomerang The boomerang has the function of limiting the AZ s...

Page 28: ...ve Tightening torque 24 Nm 4 Fasten the rear gearbox cover again with the four bolts M8x12 and one washer each Tightening torque 24 Nm 6 11 Connecting the elevation drive 1 Pull the cables for EMO through the cable clamps on the rotating head Before fastening the cable clamps make sure the cable between EMO and clamp is long enough to compensate the movement of the EMO 2 Push the cable down throug...

Page 29: ...uting of cables 1 If necessary replace the plugs with the supplied perforated inserts 2 Route all cables downwards through the mast and through the bore Ø 50 mm at half mast height to the outside 3 Loosely fasten all cables with a cable strap at both bores 4 Fasten the front gearbox cover again with the two bolts M8x12 and one washer each Tightening torque 24 Nm Wind sensor Snow sensor Communicati...

Page 30: ... module frame or the aluminum section with bolt M6x16 Tightening torque 8 Nm 2 Mount the MLD sensor labelled Elevation to the SIDE of the solar module surface approx in medium height middle to upper edge viewed from the front on the left side of the solar module surface Fasten the mounting bracket of the MLD sensor to the module frame or the aluminum section with bolt M6x16 3 Align the MLD sensor ...

Page 31: ...NTION Connection plans as well as further details on the control including all individual components can be found in the assembly manual MLD Control EC 6 with CCB Optional sunlight sensor EC 6 with MLD sensors CCB with joystick Wind monitor standard and advanced Optional Snow Sensor Pin 1 2 3 4 Pin 16 17 18 19 Cable br bl bk Pin 20 ...

Page 32: ...valuation unit CCB Central Control Box Grid connection Junction box Snow sensor Drive Azimuth Drive Elevation EL Anemometer EC 6 Energy converter MLD sensor East West AZ MLD sensor Elevation EL Building Signal lines Electric power supply for EC 6 Cable can also be used for the inverter if designed accordingly Cable routing planned inside the mast ...

Page 33: ...ree movement 9 1 Initiate the inspection for free movement In order to make sure that the mechanics of the DEGERtracker are freely moveable and that all cables are long enough and the limit switches turn off the motors one must move through the complete distance of the EMO and azimuth drive ATTENTION If several DEGERtrackers are connected to one CCB the inspection for free movement must be perform...

Page 34: ... of statutory regulations Any replacement of individual parts within the defect period does not give rise to an extension to the validity period neither for the liability for defects in the system nor for the replaced spare part The contract partner of DEGERenergie GmbH Co KG must grant the latter a reasonable period for the supplementary performance DEGERtracker that are standardized with a wind ...

Page 35: ...ng device for inverter on the rotating head ATTENTION Please make sure the inverter does not project from the holding device for inverter into the rotating and slewing range of the DEGERtracker Further information concerning the rotation and slewing range can be found in the module configuration layout 1 Fasten the bracket with four bolts 10x20 and washers to the rotating head as shown Tightening ...

Page 36: ...igned for lifetimes in excess of 25 years They have been designed in such a way that only minor service and repair work is required However to achieve long lasting operation it is recommended to perform the following work in regular intervals Annually Check all bolts for secure fit and if necessary retighten with the tightening torque specified in the assembly instructions Check of the operation o...

Page 37: ...n for DEGERenergie HQ DEGERenergie GmbH Co KG Industriestr 70 D 72160 Horb am Neckar Germany Tel 49 0 7451 53914 0 Fax 49 0 7451 53914 10 E mail service DEGERenergie com 13 3 Addresses of service stations Greece technical greece DEGERenergie com T 30 210 876 4811 Portugal service pt DEGERiberica com T 351 934 845 929 Spain service DEGERiberica com T 34 93 480 84 66 Canada service ca DEGERenergie c...

Page 38: ...ife caused by electric shock when contacting live components Before starting work switch off the electric power supply and secure it against accidental switching on If it is absolutely essential to conduct a test with a live power supply then injury to persons or property must be prevented by taking the appropriate steps to rule out such an event occurring ...

Page 39: ... joystick CCB to both directions Control via wind monitor moves to horizontal position Measuring values on energy converter Voltage input Terminal L N V LED MOTOR POWER OK LED green LED off LED SENSOR POWER OK LED green LED off LED EL MOTOR Terminal 1 2 LED green LED red LED AZ MOTOR Terminal 3 4 LED green LED red LED EL SENS OUT Terminal 11 12 LED green LED red LED AZ SENS OUT Terminal 13 14 LED ...

Page 40: ...industrial environments EN 61000 6 3 2007 Electromagnetic compatibility EMC part 6 3 generic standards emission standard for residential commercial and light industrial environments EN 61000 6 4 2007 Electromagnetic compatibility EMC Part 6 4 generic standards emission standard for industrial environments EN 55011 2009 Electromagnetic compatibility EMC testing standards testing standard interferen...

Page 41: ...24 03 2017 ASSEMBLY AND OPERATING MANUAL DEGERtracker D60H D80 D100 Page 41 14 2 TÜV Certificate ...

Page 42: ...ssembly work Improperly executed disassembly work can lead to severe injuries and considerable material damage Ensure sufficient assembly space before starting work Ensure correct disassembly Have disassembly work only performed by persons who have the qualifications specified in the individual chapters of the assembly instructions Take care of sharp edged parts Wear hard hat safety gloves and saf...

Page 43: ... Wear safety gloves After disassembly the parts may be recycled or must be disposed of according to national and local regulations The parts must only be disposed of by instructed professionals For transportation by truck one must strictly comply with the loading and transport regulations specified in national and local regulations Corresponding information is contained in the transport regulation...

Page 44: ...Information DEGERenergie GmbH Co KG Industriestr 70 D 72160 Horb am Neckar Germany Tel 49 0 7451 53914 0 Fax 49 0 7451 53914 10 www DEGER biz info DEGERenergie com CEO Hünkar Korkmaz Registered Head Office Horb a N Registrar of Companies Stuttgart county court HRB 730079 Vat No DE 295812054 ...

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Deger DEGERtracker D100, Assembly And Operating Manual

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