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© Copyright 2005, DB Industries, Inc.

WARNING: This product is part of a fall protection system. The users must read and follow the manufacturer’s instructions
for each component of the system. These instructions must be provided to the users of this equipment. The users must
read and understand these instructions before using this equipment. Manufacturer’s instructions must be followed for
proper use and maintenance of this product. Alterations or misuse of this product, or failure to follow instructions, may
result in serious injury or death.

IMPORTANT: If you have questions on the use, care, or suitability of this equipment for your application, contact
DBI/SALA.

1.0

APPLICATION

1.1

PURPOSE: The Sayfline Multi-span Wire Rope Horizontal Lifeline System is designed for use as an anchoring
means for one or two personal fall arrest system (PFAS) or fall restraint system. Use the Sayfline Horizontal
Lifeline (HLL) where horizontal mobility and fall protection is required. The Sayfline Horizontal Lifeline may not be
used for fall protection of material or equipment.

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LIMITATIONS: The following limits apply to the installation and use of Sayfline Multi-span Wire Rope Horizontal
Lifeline System. Other limitations may apply:

IMPORTANT: OSHA regulations state that horizontal lifelines shall be installed and used under the supervision of a
qualified person (see below for definition) as part of a complete personal fall arrest system that maintains a safety
factor of at least two.

Qualified Person: An individual with a recognized degree or professional certificate, and extensive knowledge
and experience in the subject field, who is capable of design, analysis, evaluation, and specification in the
subject work, project, or product. Refer to OSHA 1910.66, 1926.32, and 1926.502.

Intermediate
Bracket

Anchorage

Anchorage Connector
(Supplied by customer)

Zorbit HLL Energy

Absorber

Sayflink Sleeve

Labels

Turnbuckle

Thimble/Cable Clip

End Termination

Figure 1 - Typical Sayfline

™ 

Multi-span Wire Rope Horizontal Lifeline System

User Instruction ManualSayfline

™ 

Multi-span Wire Rope

Horizontal Lifeline

This manual is provided as the Manufacturer’s Instructions, and should be used as part

of an employee training program as required by OSHA.

Cable

Instructions for the following series products:

Sayfline™ Multi-span Wire Rope Horizontal Lifeline

(See back page for specific model numbers.)

Summary of Contents for Sayfline Multi-span Wire Rope Horizontal...

Page 1: ...ollowing limits apply to the installation and use of Sayfline Multi span Wire Rope Horizontal Lifeline System Other limitations may apply IMPORTANT OSHA regulations state that horizontal lifelines sha...

Page 2: ...before proceeding G FALL CLEARANCE There must be sufficient clearance below the worker to arrest a fall before striking the lower level or obstruction See section 3 3 for required clearance informati...

Page 3: ...to which another connector is attached B In a manner that would result in a load on the gate NOTE Large throat opening snap hooks should not be connected to standard size D rings or similar objects w...

Page 4: ...s of the anchorage will affect system performance and may increase the required fall clearance below the system which could result in serious injury or death 2 6 CONNECTING SUBSYSTEM The connecting su...

Page 5: ...free fall and required clearance distance Both anchorages must be installed at approximately the same elevation so that the horizontal lifeline system is not sloped more than a 1 12 pitch 1 inch rise...

Page 6: ...maintained in all bracket positions a system with brackets mounted below the user should only be used for fall restraint applications Step 3 To attach the cable to the first anchor point link one pai...

Page 7: ...he first end so that only four threads are visible inside the turnbuckle body This will allow for maximum tensioning of the system after anchoring the second end Install all of the Sayflink sleeves on...

Page 8: ...e and create a swing fall hazard which may result in serious injury or death B CONNECTINGTOTHE HLL SYSTEM Approach the work area using the appropriate access equipment Connect the personal fall arrest...

Page 9: ...d Do not use components if inspection reveals an unsafe or defective condition Record results of each inspection in the inspection and maintenance log in section 11 0 of this manual 6 2 INSTALLED SYST...

Page 10: ...come heavily soiled with grease paint or other substances clean with appropriate cleaning solutions Remove dirt from the cable using a fiber brush Do not use a wire brush and do not apply any solvents...

Page 11: ...11 9 0 LABELING 9 1 These labels must be present and fully legible Zorbit Label Sayfline Labels...

Page 12: ...12 10 0 COMPONENT DRAWINGS Zorbit Part No 7401013...

Page 13: ...13 Sayflink Sleeve Assembly Part No 768002...

Page 14: ...14 Intermediate Bracket Part No 7608001 Turnbuckle Part No 7002050...

Page 15: ...o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A 11 0 INSPECTION AND MAINTENANCE LOG DATE OF MANUFACTURE _____________...

Page 16: ...5 Fax 905 795 8777 www salagroup com www salagroup com This manual is available for download at www salagroup com Form 5902167 Rev C I S O 9 0 0 1 Certificate No FM 39709 This instruction applies to t...

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