Dark Matter DMP0145 User Manual Download | Manualshive

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d a r k m a t t e r c o m p o s i t e s l t d

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+44 (0)1582 79100

www

.darkmattercomposites.com

Unit 8 Redbourn Industrial Estate, High Street, Redbourn, Hertfordshire, AL3 7LG, UK

Registered in England & Wales No: 5395870

‘Small Air Router Kit’

Product Code - DMP0145

USER MANUAL

Contents

User & Warranty Information .............................................................................. 2
Dynabrade ‘EC Machinery Directive, Declaration of Conformity’........................ 3
Dynabrade PD10.12 ‘Air Tool Manual - Safety, Operation and Maintenance’ .... 5
1. Diamond Routing Bits .................................................................................. 13

Special Notes ............................................................................................. 13

2. Fitting & Removal of Diamond Routing Bits................................................. 14

Fitting ......................................................................................................... 14
Removal ..................................................................................................... 15

3. Zero Adjustment of Routing Bits .................................................................. 16
4. Depth Adjustment of Routing Bits ................................................................ 18

Special Notes ............................................................................................. 18
Depth Adjustment....................................................................................... 18

5. Using the Router Vacuum Guide Base ........................................................ 19

Special Notes ............................................................................................. 19
Using the Vacuum Guide Base .................................................................. 20

6. Cleaning & Maintenance.............................................................................. 21
7. Compatible Portable Extraction ................................................................... 22

Advice for Dust Free Operations ................................................................ 22

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Summary of Contents for DMP0145

Page 1: ...hinery Directive Declaration of Conformity 3 Dynabrade PD10 12 Air Tool Manual Safety Operation and Maintenance 5 1 Diamond Routing Bits 13 Special Notes 13 2 Fitting Removal of Diamond Routing Bits 1...

Page 2: ...ools Specifications Dark Matter Composites Ltd Small Air Router Kit User Manual this document The Dynabrade air motor supplied as part of the kit is specified uniquely to Dark Matter Composites Ltd Th...

Page 3: ......

Page 4: ......

Page 5: ...and do not operate tools under the influence of alcohol or drugs WARNING Ear protection to be worn when exposure to sound exceeds the limits of applicable Federal State or local statues ordinances and...

Page 6: ...Tools exhaust may contain lubricants bearing grease and other materials Direct exhaust away from operator Do not use cut off wheels or router bits in this tool Note the tool rundown time Control the...

Page 7: ...SIG at Air Tool Air Compressor and Receiver Drain Valve Air Hose 90 PSIG MAX 6 2 Bar Air Flow Refrigerated Air Dryer Filter Regulator Lubricator 90 PSIG 6 2 Bar 1 DROP MIN 20 SCFM LUBRICATOR SETTING L...

Page 8: ...96016 O Ring 24 52882 Felt Muffler 25 Cover 52883 Model 52861 52884 Model 52862 52888 Model 52863 52889 Model 52864 26 01464 Seal 27 58365 Tip Valve 28 52880 Retainer Cover 29 01468 Spring 30 01494 In...

Page 9: ...t bearing plate shims and the 01479 Spacer Air Motor Disassembly Complete Air Motor Assembly 1 Install the 01479 Spacer onto the rotor 2 Select 003 08mm thickness shims from the 54529 Shim Pack and in...

Page 10: ...Use a small flat blade screwdriver to push the valve stem over so that the tip valve will fit into the air inlet opening properly 8 Use needle nose pliers to grasp the back of the 58365 Tip Valve and...

Page 11: ...ng by turning it counterclockwise 3 Use the 96076 Wrench 12mm to hold the 01435 Collet Body stationary while using the 95262 Wrench 14mm to loosen the 01484 Collet Cap by turning it counterclockwise 4...

Page 12: ...use due to unclean air wet air or insufficient lubrication Provides accurate air pressure regulation and two stage filtration of water contaminates FIND THE MOST CURRENT OFFERING OF SUPPORT DOCUMENTS...

Page 13: ...aminates In some cases small localised debris between 1 4mm maybe projected locally which falls but does not become airborne Fluted Router Bits For fine laminates and sandwich panels to ensure effecti...

Page 14: ...lvent or detergent overnight Brush the degraded resin from the surface planer using a fine wire brush and continue to clean as above It is difficult to assess the level of wear or the life of diamond...

Page 15: ...roud pipe assembly onto the collar adaptor hold the airline swivel joint so that it does not interfere with the vacuum tube and to support the end of the air motor 8 Rotate the body of the air motor t...

Page 16: ...ase Ensure a minimum of two full threads are engaged 2 revolutions Hold the vacuum shroud pipe assembly and tighten the lock nut with the 30mm spanner 3 Zero Adjustment of Routing Bits SAFETY NOTICE A...

Page 17: ...router assembly and check the router bit is level with the base using a straight edge 7 If required loosen the locknut make any fine adjustments necessary and tighten the locknut 8 Using a fine perma...

Page 18: ...adjustment is achieved using a 1mm metric thread pitch 0 039 on the router collar adaptor Note that 0 001 of depth is lost per full thread due to conversion from metric to imperial If required make a...

Page 19: ...s removed part of the router base may become suspended above the part surface Do NOT hold the air motor hold the router assembly at the vacuum shroud Press down on the vacuum shroud where the base mak...

Page 20: ...eck correct operation over the full speed range and then cease operation of the air motor 10 If there is any problem with the setup of the air router or any unusual imbalance or vibration present ceas...

Page 21: ...s manual the following cleaning and maintenance activities should be followed Routing Bits Remove and clean the routing bits as detailed in section 1 Router Assembly The following parts of the router...

Page 22: ...h a compatible portable extraction unit The combination of a lightweight Dynabrade air motor with a bespoke vacuum shroud and bespoke cutters requires very specific extraction Advice for Dust Free Ope...

Page 23: ...oes not become airborne The presence of debris varies dependant upon the quality of the laminate and the feed rate used We have much more information available please contact us to discuss your requir...

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