DANA BREVINI K Series Installation And Maintenance Manual Download

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Installation and Maintenance Manual

October 2022

IMM-0018EN

Gearmotors K Series

Summary of Contents for BREVINI K Series

Page 1: ...Installation and Maintenance Manual October 2022 IMM 0018EN Gearmotors K Series...

Page 2: ...ish original prevails Dana shall not be liable for any misinterpretation of the content here into Photos and illustrations might not represent the exact product Copyright 2022 Dana Incorporated All co...

Page 3: ...4 2 7 TYPE 08 25 4 2 8 TYPE 0S 26 4 2 9 TYPE 0E 27 5 SAFETY 28 5 1 INTENDED USE 28 5 2 IMPROPER USE 28 5 3 SAFETY INSTRUCTIONS 29 5 3 1 GENERAL SAFETY INSTRUCTIONS 29 5 4 TIGHTENING TORQUES 31 5 5 CAS...

Page 4: ...GEAR UNIT WITH TORQUE ARM 50 8 11 FOR THE FIXING BOLD POSITION REFER TO THE FOLLOWING DIMENSIONS 52 8 12 K 00 K 20 TORQUE ARM ASSEMBLY DETAILS 54 8 13 FITTING OUTPUT SHAFT ELEMENTS 55 8 14 CORRECT PO...

Page 5: ...allation and Maintenance Manual 1 VERSION TRACKING 1 1 MANUAL APPLICABILITY AND SUPPORTED MODELS File name Revision Date Changes description IMM 0018EN_Rev 00 Gearmotors K Series 00 17 10 2022 Changed...

Page 6: ...d modified gear units ask Dana Motion Systems Italia S r l for validity This manual does not cover 94 9 EC compatible gearboxes For 94 9 EC contact Dana Motion Systems Italia S r l Indicates an immine...

Page 7: ...B09 90 B14 A18 180 B5 Gearbox Type K Serie Input Type R With Motor N IEC B5 B14 Flanged without Motor V IEC B5 B14 Flanged with Motor T Without Motor Housing Size 0 8 Revision Number 0 7 00 Hollow ou...

Page 8: ...Pos Mounting Position Type Designation A Type B Shaft Arrangement Viewed from input side L Right Input Left Output R Left Input Right Output NOTE Nameplate unit designation is a short abbreviation fr...

Page 9: ...2 1 2 2 21 22 23 27 26 25 23 22 21 5 8 7 6 5 4 2 3 2 10 12 13 14 15 16 17 18 16 19 20 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Bearing 6 Gear 7 Pinion Shaft 8 Key 9 Bolt 10 Cover Plat...

Page 10: ...23 18 16 8 10 4 15 21 28 19 7 12 25 29 27 16 2 3 2 2 1 2 11 2 26 24 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Bearing 6 Gear 7 Pinion Shaft 8 Key 9 Bolt 10 Cover Plate 11 Key 12 Pinion...

Page 11: ...8 4 20 2 9 23 14 22 18 7 10 24 15 28 16 4 6 12 27 16 5 2 5 19 26 25 21 2 2 1 2 11 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Bearing 6 Gear 7 Pinion Shaft 8 Key 9 Bolt 10 Cover Plate 11...

Page 12: ...0 5 5 22 30 23 16 15 12 8 4 21 31 16 19 2 3 2 2 1 2 11 26 2 24 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Bearing 6 Gear 7 Pinion Shaft 8 Key 9 Bolt 10 Cover Plate 11 Key 12 Pinion Shaft...

Page 13: ...4 14 24 18 28 2 29 7 21 10 15 27 16 30 2 4 6 22 12 16 23 19 2 1 2 26 25 11 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Bearing 6 Gear 7 Pinion Shaft 8 Key 9 Bolt 10 Cover Plate 11 Key 12...

Page 14: ...7 26 25 23 22 21 2 3 2 4 5 8 7 6 5 4 9 10 12 13 14 15 16 17 18 16 19 20 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Bearing 6 Gear 7 Pinion Shaft 8 Key 9 Bolt 10 Cover Plate 11 Key 12 Pin...

Page 15: ...8 7 6 5 4 21 22 23 27 26 25 23 22 21 9 10 12 13 14 15 16 17 18 16 19 20 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Bearing 6 Gear 7 Pinion Shaft 8 Key 9 Bolt 10 Cover Plate 11 Key 12 Pin...

Page 16: ...3 22 21 4 5 8 7 6 5 4 9 10 12 13 14 15 16 17 18 16 19 20 2 24 26 24 11 2 1 2 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Bearing 6 Gear 7 Pinion Shaft 8 Key 9 Bolt 10 Cover Plate 11 Key 1...

Page 17: ...22 27 28 23 29 30 25 9 10 12 13 14 15 16 17 18 16 19 20 24 26 2 3 2 29 30 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Bearing 6 Gear 7 Pinion Shaft 8 Key 9 Bolt 10 Cover Plate 11 Key 12 P...

Page 18: ...1 22 23 27 26 25 23 22 21 9 10 12 13 14 15 16 17 18 16 19 20 2 29 28 2 3 2 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Bearing 6 Gear 7 Pinion Shaft 8 Key 9 Bolt 10 Cover Plate 11 Key 12...

Page 19: ...0 19 18 17 16 15 2 2 2 1 3 2 2 23 24 25 25 26 27 28 29 26 25 24 30 2 25 25 25 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Shim Ring 6 Gear 7 Bearing 8 Spacer 9 Bearing 10 Shim Ring 11 Key...

Page 20: ...10 9 8 7 6 5 4 2 2 3 2 2 1 24 25 26 26 27 28 29 30 27 26 26 26 26 25 24 2 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Shim Ring 6 Gear 7 Key 8 Bearing 9 Spacer 10 Bearing 11 Shim Ring 12...

Page 21: ...28 28 29 30 31 32 29 28 28 28 28 33 34 2 2 2 1 2 2 3 2 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Shim Ring 6 Gear 7 Bearing 8 Spacer 9 Bearing 10 Shim Ring 11 Key 12 Pinion Shaft 13 Co...

Page 22: ...2 1 3 2 2 24 23 25 26 27 27 28 29 30 31 28 27 26 32 2 27 27 27 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Shim Ring 6 Gear 7 Bearing 8 Spacer 9 Bearing 10 Shim Ring 11 Key 12 Pinion Sha...

Page 23: ...10 9 8 7 6 5 4 2 2 3 2 2 1 22 24 25 26 26 27 28 29 30 27 26 26 26 26 25 24 2 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Shim Ring 6 Gear 7 Key 8 Bearing 9 Spacer 10 Bearing 11 Shim Ring...

Page 24: ...9 30 31 32 29 28 28 28 28 33 34 2 2 2 1 2 2 3 2 15 22 24 25 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Shim Ring 6 Gear 7 Bearing 8 Spacer 9 Bearing 10 Shim Ring 11 Key 12 Pinion Shaft 1...

Page 25: ...2 2 2 1 3 2 2 24 23 23 24 25 26 27 27 28 29 30 31 28 27 27 27 27 26 25 2 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Shim Ring 6 Gear 7 Bearing 8 Spacer 9 Bearing 10 Shim Ring 11 Key 12 P...

Page 26: ...15 2 26 27 28 28 29 30 31 32 29 28 28 28 28 27 26 3 2 2 2 1 2 2 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Shim Ring 6 Gear 7 Bearing 8 Spacer 9 Bearing 10 Shim Ring 11 Key 12 Pinion Sha...

Page 27: ...2 2 2 2 1 3 4 5 6 7 8 9 10 11 12 13 14 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Shim Ring 6 Gear 7 Bearing 8 Spacer 9 Bearing 10 Shim Ring 11 Key 12 Pinion Shaft 13 Cover Plate 14 Bolt...

Page 28: ...to be operated in the frequency entries so that the data provided on nameplate catalogue of the gear unit is not exceeded and is accordance with the nameplate catalogue The speed range will be provid...

Page 29: ...r the gear reducer WARNING Touching hot surfaces can lead to burns Do not touch the gear reducer if their operation temperatures are too high or use suitable safety equipment like gloves WARNING Rotat...

Page 30: ...the gear unit will be used in outdoor applications the gear unit must be prevented from rain snow and dust Entering sub stances inside the gear unit from seals can damage the gear unit Observe the saf...

Page 31: ...itself is not combustible However it usually contains a synthetic or mineral gear oil Please observe the following if the gear reducer is situated in a burning environment 5 5 1 SUITABLE EXTINGUISHING...

Page 32: ...amage Contact Dana Motion Systems Italia S r l for the damage and do not start to install the unit until it is agreed that the damage has no affect of operation NOTE If geared motors are used please a...

Page 33: ...er roof which protects from snow and rain Under this condition the gear unit can be stored up to 3 year with regular check The ambient temperature should be between 5 to 60 C Without Packing Use prote...

Page 34: ...ng gear units refer to the ATEX range manual ATEX conforming gear units have name plates indicating the zone and the temperature class and are different from standard type geared units Therefore Stand...

Page 35: ...tric motors For different voltages please contact Dana Motion Systems Italia S r l For gear units supplied without motor refer to the motor manufacturers user manual Table 5 Basic motor connection wir...

Page 36: ...ram DANGER The electric connection must be done by experienced electric technician The gearbox and the motor must be grounded to prevent potential differences of earth and gearbox motor Delayed Runnin...

Page 37: ...rrect oil mentioned on the oil tables on this manual 7 8 CHECK SHAFT ENDS AND MOUNTING FACES Before you start to installing be sure that all the connection elements are free of oil and dust The output...

Page 38: ...e in accordance with your application Check the product catalogue for permitted radial loads and calculation Secure the gear unit using 8 8 or higher quality bolts DANGER To install the gear unit with...

Page 39: ...Manual 8 1 INSTALLING CUSTOMER SHAFT WITH SHOULDER Use anti seize assembling paste available in your market Use a brush to apply the paste Fasten the bold as shown below 1 Short retaining bolt standar...

Page 40: ...2 INSTALLING CUSTOMER SHAFT WITHOUT SHOULDER Use anti seize assembling paste available on your market Use a brush to apply the paste Fasten the bold as shown indicated 1 Short retaining bolt standart...

Page 41: ...d take out the parts as shown 1 Short retaining bolt 2 Lock washer 3 Washer 4 Circlip 5 Hollow shaft 6 Customer Shaft Use the disassemble set from YILMAZ RED KT R and fasten the bold as shown bellow t...

Page 42: ...rts as shown 1 Short retaining bolt standart scope of delivery 2 Lock washer 3 Washer 4 Circlip 5 Spacer 6 Hollow shaft 7 Customer Shaft Use the disassembly set from YILMAZ RED KT R and fasten the bol...

Page 43: ...lation and Maintenance Manual 8 5 SHAFT TIGHTENING TORQUES VALUES ARE AS SHOWN Type Bolt Tightening Torques Nm K 00 M6 10 K 10 M10 48 K 20 M12 84 K 27 M12 84 K 28 M16 206 K 37 M16 206 K 47 M16 206 K 5...

Page 44: ...3 114 65 27 22 1 M12 30 38 10 K 28 34 7 12 43 11 5 M20 40 39 50 124 70 28 26 2 M16 38 43 12 K 37 39 7 12 43 11 5 M20 40 39 50 138 75 35 28 2 M16 38 43 12 K 47 49 7 12 53 5 13 5 M20 50 49 60 165 87 41...

Page 45: ...6x9H 37 36 64 58 63 5 31 35 4 140 157 166 18 35 20 20 M10x70 M10x90 M10x100 K37 N45x2x30x21x9H 47 46 74 41 45 4 185 25 45 24 32 M16x110 K47 N50x2x30x24x9H 55 51 84 46 50 4 215 25 55 24 32 M16x130 K57...

Page 46: ...35x2x30x16x8f 37 58 11 7 40 38 94 4 00 M10x24 K37 W45x2x30x21x8f 47 75 18 7 50 48 88 4 00 M16x38 K47 W50x2x30x24x8f 55 85 18 7 60 54 16 4 00 M16x38 K57 W65x2x30x31x8f 72 95 17 8 70 68 99 4 00 M20x44 K...

Page 47: ...8 8 ASSEMBLING CUSTOMER SHAFT WITH SHRINK DISK Loosen the bolts of the shrink disk Use a solvent available in your market to clean all the dirt an oil from the shaft and shrink disk hollow The surfac...

Page 48: ...clearance between the shrink disk shoulder and the hollow shaft shoulder of the gearbox 1 Welle von Kunde 2 Ringaus bronze 3 Hohlwelle 4 Schrumpscheibe Table 9 Type Bolt Quantity Tightening Torque Nm...

Page 49: ...MECHANICAL INSTALLATION 49 Dana Incorporated IMM 0018EN Installation and Maintenance Manual 8 9 DISASSEMBLING CUSTOMER SHAFT WITH SHRINK DISK Loosen the bolts of the shrink disk and take out the shaft...

Page 50: ...NSTALLATION Dana Incorporated IMM 0018EN Installation and Maintenance Manual 8 10 ASSEMBLING GEAR UNIT WITH TORQUE ARM The following connecting possibilities are available Use one position which is th...

Page 51: ...Installation and Maintenance Manual Assemble the parts as shown bellow 2 3 4 5 4 6 8 9 8 9 10 8 9 7 8 9 11 11 11 1 5 10 1 Gear Unit 2 Assembled Shaft 3 Bolt 4 Spacer Ring 5 Machine Extension 6 Nut 7...

Page 52: ...h3 KR273 10 56 28 17 22 5 160 119 73 141 KR283 10 76 38 22 27 5 192 140 77 150 KR373 10 76 38 22 27 5 200 150 105 170 KR473 10 80 40 22 27 5 250 182 155 210 KR573 10 105 52 5 26 42 5 300 220 180 251 K...

Page 53: ...11 Type b e d r h c K 273 62 36 11 25 160 12 K 283 63 60 16 5 35 200 12 K 373 63 60 16 5 35 200 12 K 473 78 60 16 5 35 250 12 K 573 73 5 100 25 48 300 12 K 673 105 5 100 25 54 380 15 K 773 131 5 100...

Page 54: ...ON Dana Incorporated IMM 0018EN Installation and Maintenance Manual 8 12 K 00 K 20 TORQUE ARM ASSEMBLY DETAILS Table 12 Type b e d r h K 00 47 16 10 32 100 K 10 49 5 16 10 36 150 K 20 54 5 25 20 45 20...

Page 55: ...TS Use the following illustration to assemble output shaft units 1 Gear shaft end 2 Thrust bearing 3 Coupling hub 8 14 CORRECT POSITION OF OUTPUT SHAFT ELEMENTS Output Shaft unit transmission elements...

Page 56: ...nance Manual 8 15 FITTING COUPLINGS By fitting couplings be sure that there is some clearance between the two elements By fitting couplings be sure that there is no eccentricity between the two shafts...

Page 57: ...y 4 000 working hours Every 10 000 working hours or every 3 years Every 25 000 working hours Check for oil leakage x Check for oil level x Check oil leakage from seal x Check Rubber buffer x Change if...

Page 58: ...n SG XP 680 Kl ber synth GH 6 680 Mobil Gly goyle 680 Tivela S 680 Carter SY 680 20 50 460 Degol GS 460 Energsyn SG XP 460 Aphasyn PG 460 Kl ber synth GH 6 460 Mobil Gly goyle 460 Tivela S 460 Carter...

Page 59: ...iodegra dable Oil CLP E 25 40 5 40 320 Tribol Bio Top 1418 320 Kl ber synthGEM 2 320 Carter Bio 320 Mineral Grease 20 120 Working Temperature C Aralub HL3 Energrea se LS 3 Spheerol AP3 Centoplex 2 EP...

Page 60: ...PLUGS For K002 and K003 this plug doesn t exist Please refer to oil quantities Table 15 Symbols Drain Plug Oil Filling Vent Plug Oil Level Oil Quantities lt Type M1 M2 M3 M4 M5 M6 K 002 0 3 0 6 0 5 0...

Page 61: ...Vent Plug Oil Level Oil Quantities lt Type M1 M2 M3 M4 M5 M6 K 273 0 8 1 8 2 2 2 3 1 4 1 5 K 283 1 2 2 4 2 5 2 9 1 9 1 7 K 373 1 4 3 3 3 4 4 0 1 9 2 2 K 473 2 7 5 9 6 5 7 8 4 0 4 5 K 573 4 1 9 0 9 7 1...

Page 62: ...4 0 25 2 5 0 25 2 9 0 25 1 9 0 25 1 7 0 25 K 374 1 4 0 25 3 3 0 25 3 4 0 25 4 0 0 25 1 9 0 25 2 2 0 25 K 474 2 7 0 4 5 9 0 4 6 5 0 4 7 8 0 4 4 0 0 4 4 5 0 4 K 574 4 1 0 5 9 0 0 5 9 7 0 5 11 5 0 5 5 5...

Page 63: ...1 5 0 5 K 285 286 1 2 0 54 2 4 0 8 2 5 0 6 2 9 0 8 1 9 0 6 1 7 0 6 K 375 376 1 4 0 65 3 3 0 95 3 4 0 7 4 0 0 95 1 9 0 7 2 2 0 7 K 475 476 2 7 1 2 5 9 2 1 6 5 2 0 7 8 2 1 4 0 1 4 4 5 1 4 K 575 576 4 1...

Page 64: ...corporated IMM 0018EN Installation and Maintenance Manual 10 4 MOUNTING POSITIONS Figured mounting positions of M1 to M6 are determined as reference of directional position of the gearbox Mounting sur...

Page 65: ...g driver or frequency inverter Please observe the frequency inverters or drivers manual To see if the problem is on your driver or frequency inverter take out the driver frequency inverter and make di...

Page 66: ...ious Check Your moving parts for noise Disassemble the gearbox and run without load If you still hear the noise motor bearings or gearbox bearings are defect Change bearings Goto ID 100 012 Gearbox is...

Page 67: ...ide gearbox Goto ID 10 025 Gearbox Housing is Defect You are using chain drive or pinion gear The radial load or poligon effect of the chain may have caused the damage Check also if the assembly bolts...

Page 68: ...oil and greases are hazardous substances which can contaminate soil and water Collect drained lubricant into suitable receptacles and dispose of it according to the valid national guidlines 12 2 DISP...

Page 69: ...69 Dana Incorporated IMM 0018EN Installation and Maintenance Manual...

Page 70: ...ne service parts ordering visit www danaaftermarket com Copyright 2022 Dana Incorporated All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means electron...

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