Cushman HAULER 800X Service & Parts Manual Download

Page: 1 / 134

Service Parts Manual

Hauler 800X

ELECTRIC POWERED VEHICLE

REVISED OCTOBER 2018

ISSUED MARCH 2015

643789-AA

Summary of Contents for HAULER 800X

Page 1: ...Service Parts Manual Hauler 800X ELECTRIC POWERED VEHICLE REVISED OCTOBER 2018 ISSUED MARCH 2015 643789 AA...

Page 2: ......

Page 3: ...and other reproductive harm DISCLAIMER The E Z GO Division of Textron Inc E Z GO reserves the right to incorporate engineering and design changes to products in this Manual without obligation to inclu...

Page 4: ...may be left connected to the vehicle to maintain a full charge on the batteries provided the charger is plugged into an active electrical source If power to the electrical source is disconnected or in...

Page 5: ...ANUAL V ACCELERATOR A 1 BATTERY CHARGER B 1 BODY C 1 BRAKES D 1 ELECTRICAL SYSTEM E 1 ELECTRONIC SPEED CONTROL F 1 FRONT SUSPENSION AND STEERING G 1 MOTOR H 1 REAR AXLE J 1 REAR SUSPENSION K 1 SEATING...

Page 6: ...Page iv NOTES Service Parts Manual Service Parts Manual...

Page 7: ...the GENERAL INDEX to locate the information or illustration required Introduction of some revisions varies due to supply of components therefore it is possible that various combinations of components...

Page 8: ...s the lowest assembly sold by Service Parts and the asterisk indicates that the part depicted is not available for purchase NOTE Descriptions are indented under the assembly that they are used on That...

Page 9: ...en locate your color in the list below replace the last or XX with the two digit color code CODE DESCRIPTION 11 BLACK 19 PATRIOT BLUE PEARL 20 INFERNO RED METALLIC 26 STEEL BLUE PEARL 31 METALLIC CHAR...

Page 10: ...ncludes items 2 33 34 35 36 42 21 24 20 22 19 18 27 26 7 6 41 2 3 17 16 15 14 1 PEDAL HARNESS 48V ASSEMBLY includes items 30 31 29 ACCELERATOR PEDAL ASSEMBLY includes items 34 36 33 11 12 5 10 9 4 29...

Page 11: ...3 4 LG 2 6 25861G01 MICRO SWITCH 1 7 01050G01 PAN HEAD TORX SCREW 4 20 X 5 8 LG 2 8 9 25854G01 INDUCTIVE THROTTLE SENSOR 1 10 00983G01 SELF THREADING NUT 187 DIA 2 11 602484 PLUNGER AND SLEEVE ASSEMB...

Page 12: ...as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY ACCELERATOR 32 33 25799G03 ACCELERATOR PEDAL ASSEMBLY INCLUDES ITE...

Page 13: ...Page A 4 643789 Service Parts Manual Notes ACCELERATOR...

Page 14: ...Page B 1 643789 Service Parts Manual BATTERY CHARGER 1 2 6 7...

Page 15: ...mer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page B 2 643789 Service Parts Manual BATTERY CHARGER 1 635669 48V BATTERY CHARGER 3 METER DC CORD 1 2 635670 48...

Page 16: ...Page B 3 643789 Service Parts Manual BATTERY CHARGER To BL To BL 1 10 12 4 4 11 3 9 8 Front of Vehicle 7 ON BOARD CHARGER ASSEMBLY includes items 8 12...

Page 17: ...information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page B 4 643789 Service Parts Manual BATTERY CHARGER 1 800706 FLANGED LOCK NUT 1 4 20 2 2 3 631543 CHARGER INTERLOCK JUMPER 1 4 17618G1 NYLON CLAMP...

Page 18: ...Page B 5 643789 Service Parts Manual Notes BATTERY CHARGER...

Page 19: ...Page B 6 643789 Service Parts Manual Notes BATTERY CHARGER...

Page 20: ...Page C 1 643789 Service Parts Manual BODY 35 36 37 1 6 7 8 9 10 30 13 24 31 14 23 26 28 27 15 22 20 21 21 16 18 17 19 2 3 4 5 Front of Vehicle...

Page 21: ...1 LG 2 8 16816G2 RATCHET FASTENER 1 4 X 3 4 LG 4 9 71151G03 INSTRUMENT PANEL ASSEMBLY 1 10 71055G01 RIVET ALUMINUM 3 16 X 1 LG 6 11 12 13 613036GXXX COWL See COLOR CODE in HOW TO USE Section of Manua...

Page 22: ...al number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION Q...

Page 23: ...Page C 4 643789 Service Parts Manual Notes BODY...

Page 24: ...Page C 5 643789 Service Parts Manual BODY 10 11 8 16 17 14 13 12 4 2 3 5 15 ASH TRAY KIT includes items 2 5 1 Front of Vehicle Front of Vehicle Cup holder...

Page 25: ...vice Parts Manual BODY 1 75109G03 ASHTRAY KIT INCLUDES ITEMS 2 5 1 2 27731G01 ASHTRAY 1 3 27736G01 ASHTRAY GASKET 1 4 75108G02 ASHTRAY BRACKET 1 5 00106G6 PAN HEAD PHILLIPS TAPPING SCREW 12 14 X 1 07...

Page 26: ...Page C 7 643789 Service Parts Manual BODY 2 4 25 26 27 32 16 17 11 12 13 19 19 31 14 18 19 34 33 20 15 9 6 7 5 1 8 Front of Vehicle...

Page 27: ...SHER 5 16 2 7 00438G6 HEX HEAD BOLT 5 16 18 X 3 4 LG 2 8 00715G2 FLANGED HEX HEAD SCREW 5 16 18 X 13 16 LG 4 9 11098G6 LOCK NUT 5 16 18 2 10 11 618358 ROCKER PANEL DRIVER SIDE 1 12 618359 ROCKER PANEL...

Page 28: ...is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY BODY 31 609047G1XX SIDE PANEL DRIVER SIDE See CO...

Page 29: ...Page C 10 643789 Service Parts Manual Notes BODY...

Page 30: ...643789 Service Parts Manual BODY 2 13 28 1 3 5 4 19 6 14 15 8 10 12 18 7 11 13 9 Front of Vehicle 24 25 22 23 20 Front of Vehicle Rocker Panel Floorboard Existing Hardware Existing Hardware Existing H...

Page 31: ...4892G01 REAR FENDER DRIVER SIDE 1 7 74892G02 REAR FENDER PASSENGER SIDE 1 8 00414G6 HEX HEAD BOLT 1 4 20 X 3 4 LG 2 9 00642G7 FLAT WASHER 1 4 4 10 14390G4 LOCK NUT 1 4 20 2 11 16816G2 RATCHET FASTENER...

Page 32: ...IS HITCH KIT includes items 25 29 4 3 5 1 2 7 13 21 38 40 39 47 48 46 33 14 41 49 42 43 35 34 12 11 50 24 DROP ANGLE HITCH KIT includes items 33 35 32 DROP BALL HITCH KIT includes items 38 41 37 DROP...

Page 33: ...FLAT WASHER 7 16 4 7 00734G1 LOCK NUT 7 16 14 4 8 9 10 74492G01 HEAVY DUTY BALL HITCH KIT INCLUDES ITEMS 11 14 1 11 646730 HEAVY DUTY HITCH 1 12 21317G1 CLEVIS PIN 5 8 X 3 LG 1 13 21683G1 COTTER PIN...

Page 34: ...ROP ANGLE HITCH 1 34 21317G01 CLEVIS PIN 5 8 X 3 LG 1 35 21683G1 COTTER PIN 15 32 X 2 1 16 LG 1 36 37 74492G09 DROP BALL HITCH KIT INCLUDES ITEMS 38 41 1 38 646743 DROP BALL HITCH 1 39 21317G01 CLEVIS...

Page 35: ...Page C 16 643789 Service Parts Manual Notes BODY...

Page 36: ...ual BRAKES 11 3 6 7 15 24 28 23 22 21 18 29 9 20 22 19 27 25 4 30 13 14 16 17 26 12 10 5 BRAKE PEDAL ASSEMBLY WITHOUT BRAKE LIGHTS includes items 3 11 BRAKE PEDAL ASSEMBLY WITH BRAKE LIGHTS includes i...

Page 37: ...1 7 658825 PUSH NUT 5 16 24 2 8 9 70257G01 SERVICE BRAKE PAD 1 10 16409G1 OVAL RIVET 375 X 468 LG 6 11 70256G01 PARK BRAKE PEDAL PAD 1 12 16409G1 OVAL RIVET 375 X 468 LG 3 13 652820 SERVICE BRAKE PEDA...

Page 38: ...ual BRAKES Part of Frame Accelerator Pedal 1 12 21 27 28 13 8 9 2 15 17 17 25 26 18 19 18 19 16 16 20 22 23 24 29 3 4 5 10 11 A 32 33 36 39 37 38 39 40 42 35 34 41 COMPENSATOR ASSEMBLY includes items...

Page 39: ...USTRATED 3 8 28083G01 BRAKE COMPENSATOR BUMPER 2 9 624690 BRAKE CABLE DRIVER SIDE 1 10 624691 BRAKE CABLE PASSENGER SIDE 1 11 01111G01 RETAINING RING SS DIA 8 4 12 10386G3 CLEVIS PIN 438 X 938 LG 1 13...

Page 40: ...ional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY BRAKES 32 612558 COMPENSATOR ASSEMBLY INCLUDES ITEMS 33 42 1 33 00532G4 HEX NUT 1 4 20 2 34 629486 SPHERICAL HEX NUT 5 16 24 1 35 28082G01 EQUA...

Page 41: ...Page D 6 643789 Service Parts Manual Notes BRAKES...

Page 42: ...BRAKES TOP PULL Front of Vehicle 4 26 25 10 18 17 1 2 16 BRAKE ASSEMBLY DRIVER SIDE includes items 3 9 BRAKE ASSEMBLY PASSENGER SIDE includes items 3 8 10 BRAKE DRUM ASSEMBLY includes items 17 18 22 5...

Page 43: ...1 4 612412 BRAKE SHOE TRAILING 1 5 612413 DUST COVER 1 6 612415 BRAKE SPRING TOP 1 7 612414 BRAKE SPRING BOTTOM 1 8 612416 SHOE CLAMP 2 9 612418 GEAR ADJUSTER DRIVER SIDE 1 10 612417 GEAR ADJUSTER PA...

Page 44: ...Page D 9 643789 Service Parts Manual Notes BRAKES...

Page 45: ...Page D 10 643789 Service Parts Manual Notes BRAKES...

Page 46: ...Page E 1 643789 Service Parts Manual ELECTRICAL SYSTEM FOR VEHICLES WITH ONBOARD CHARGER HAND PUMP 6 28 13 7 7 A A 1 8 16 9 10 15 29 30 31 26 12 17 11 24 23 2 3 4 Front of Vehicle 25...

Page 47: ...STEM 6 5 615352 CLAMP POLYPROPYLENE NOT ILLUSTRATED 1 6 676122 TROJAN HAND PUMP KIT 1 7 613236 6 AWG WIRE BLUE 15 LG 4 8 613237 6 AWG WIRE BLUE 5 90 LG 1 9 00702G2 HEX NUT 5 16 18 12 10 10570G11 RIVET...

Page 48: ...EM GRN RED GRN BLK Accessory Harness ON OFF Control Harness 7 2 11 10 3 8 6 1 5 4 CONSOLE INSERT ASSEMBLY WITH PLUG includes items 24 25 CONSOLE INSERT PLATE 17 18 19 20 27 26 24 25 23 13 12 15 REVERS...

Page 49: ...F N R 1 6 33636G05 STATE OF CHARGE METER SOC 48V 1 7 25978G74 WIRE HARNESS SOC 1 8 645774 FUSE HARNESS SOC 1 9 10 613271 CONTINUOUS TONE BUZZER 1 11 01041G01 RIVET ALUMINUM 5 32 X 84 LG 2 12 22674G1 F...

Page 50: ...ness 3 Pin LED HEADLIGHT ASSEMBLY PASSENGER SIDE includes item 9 3 LED HEADLIGHT ASSEMBLY DRIVER SIDE includes item 9 4 3 1 2 5 6 4 12 7 18 13 14 15 10 23 12 HEADLIGHT ASSEMBLY Front of Vehicle Front...

Page 51: ...CLUDES ITEM 9 1 4 659009 LED HEADLIGHT ASSEMBLY DRIVER SIDE INCLUDES ITEM 9 1 5 71597G01 SELF THREADING NUT 5MM X 10MM X 15MM 4 6 71781G02 VINYL TAPE 1 7 619102 TURN SIGNAL BULB ASSEMBLY 1 8 619100 HE...

Page 52: ...12 HORN BUTTON 29 28 26 26 27 Front of Vehicle To Battery Rear Fender 10 14 11 12 13 16 17 15 HOUR METER KIT includes items 2 4 HOUR METER 1 Front of Vehicle 2 7 4 3 6 HORN 23 24 21 18 14 10 DC DC co...

Page 53: ...6 75117G01 HOUR METER HARNESS 1 7 10570G11 RIVET SS 3 16 X 70 LG 2 8 9 10 632185 DC DC CONVERTER 1 11 633303 DC DC CONVERTER BRACKET 1 12 605888 DC DC HARNESS 1 13 17618G1 CLAMP NYLON 7 LG 4 14 632372...

Page 54: ...Page E 9 643789 Service Parts Manual Notes ELECTRICAL SYSTEM...

Page 55: ...Page E 10 643789 Service Parts Manual Notes ELECTRICAL SYSTEM...

Page 56: ...position can occur if key is not in the OFF position To disable electrical system turn key switch to OFF and To disable electrical system turn key switch to OFF and remove battery wires remove battery...

Page 57: ...0565G8 LOCK WASHER 5 16 3 7 00559G8 FLAT WASHER 5 16 3 8 73190G01 THERMAL MOUNTING PAD 1 9 31539G1 NYLON CLAMP 15 5 LG NOT ILLUSTRATED 1 10 617612 WIRE HARNESS POWER 1 11 620437 6 AWG WIRE BLUE 6AWG 6...

Page 58: ...r Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY ELECTRONIC SPEED CONTROL 31 11027G2 FLANGED LOCK NUT 1 4 20 2 32 33 34 73049G01 COVER 1 35 16469G1 FLAT WASHER 1...

Page 59: ...Page F 4 643789 Service Parts Manual Notes ELECTRONIC SPEED CONTROL...

Page 60: ...G 1 643789 Service Parts Manual FRONT SUSPENSION AND STEERING Part of Frame 3 13 4 5 1 4 6 7 8 23 14 12 13 20 23 14 12 17 Part of Frame 20 19 18 20 NOTE Tie Rod Not Shown for Clarity Front of Vehicle...

Page 61: ...Service Parts Manual FRONT SUSPENSION AND STEERING 1 602512 FRONT AXLE 1 2 3 00407G6 HEX HEAD BOLT 1 2 13 X 6 LG 2 4 00560G3 FLAT WASHER 1 2 4 5 70745G01 KING PIN TUBE 2 6 70754G01 THRUST WASHER SS 1...

Page 62: ...3789 Service Parts Manual FRONT SUSPENSION AND STEERING 13 11 12 9 8 10 9 8 14 6 4 7 3 1 Front of Vehicle SPINDLE ASSEMBLY PASSENGER SIDE includes items 3 6 14 2 SPINDLE ASSEMBLY DRIVER SIDE includes...

Page 63: ...89 Service Parts Manual FRONT SUSPENSION AND STEERING 1 70942G03 SPINDLE ASSEMBLY PASSENGER SIDE INCLUDES ITEMS 3 6 14 1 2 70673G03 SPINDLE ASSEMBLY DRIVER SIDE INCLUDES ITEMS 4 14 1 3 70942G02 SPINDL...

Page 64: ...Manual FRONT SUSPENSION AND STEERING RACK AND PINION UNIT includes items 2 23 1 STEERING RACK COVER AND BEARING includes item 3 2 RACK BALL JOINT includes items 24 25 23 16 15 14 13 12 5 6 7 8 9 19 2...

Page 65: ...1 4 JAM NUT 1 2 20 1 5 70750G01 RETAINING RING EXTERNAL 1 6 15112G1 BALL BEARING 1 7 70603G01 PINION 1 8 70751G01 RETAINING RING INTERNAL 1 9 70638G01 PINION SEAL 1 10 70604G01 STEERING RACK 1 11 SET...

Page 66: ...e Gas vehicle only then slowly Turn key to ON select forward or reverse release the parking brake Gas vehicle only then slowly depress accelerator pedal depress accelerator pedal Always bring the vehi...

Page 67: ...6 00560G2 FLAT WASHER 7 16 7 7 00734G1 LOCK NUT 7 16 14 3 8 9 70758G05 STEERING COLUMN ASSEMBLY INCLUDES ITEMS 10 21 1 10 70607G01 STEERING SHAFT 1 11 70580G01 INTERMEDIATE SHAFT 1 12 70888G01 RETAIN...

Page 68: ...EM PART NO 1 2 3 4 5 DESCRIPTION QTY FRONT SUSPENSION AND STEERING 32 14390G2 LOCK NUT 5 8 18 1 33 618086 CUSHMAN DECAL STEERING WHEEL 1 34 35 74604G01 TIE ROD ASSEMBLY INCLUDES ITEMS 36 40 1 36 70897...

Page 69: ...Page G 10 643789 Service Parts Manual Notes FRONT SUSPENSION AND STEERING...

Page 70: ...Page H 1 643789 Service Parts Manual MOTOR MOTOR 48V includes items 2 10 Rear Axle Assembly 1 2 3 1 4 6 8 10 23 24 9 Front of Vehicle 14 15 13 21 19 18 17 20 16 7 5...

Page 71: ...MATURE ASSEMBLY 1 3 626172 FRAME AND FIELD ASSEMBLY 1 4 625884 BRUSH BOX ASSEMBLY 1 5 73120G03 BRUSH SPRING 4 6 73120G25 BRUSH AND TERMINAL SERVICE KIT 1 7 73120G06 RETAINING RING 1 8 73120G07 BEARING...

Page 72: ...Page H 3 643789 Service Parts Manual Notes MOTOR...

Page 73: ...Page H 4 643789 Service Parts Manual Notes MOTOR...

Page 74: ...Page J 1 643789 Service Parts Manual REAR AXLE Front of Vehicle 3 1 2...

Page 75: ...duct Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page J 2 643789 S...

Page 76: ...Page J 3 643789 Service Parts Manual Notes REAR AXLE...

Page 77: ...Page J 4 643789 Service Parts Manual Notes REAR AXLE...

Page 78: ...Page K 1 643789 Service Parts Manual REAR SUSPENSION 4 2 2 2 2 20 7 4 6 9 8 1 17 15 11 12 13 14 3 3 3 3 18...

Page 79: ...PENSION 1 642085 SHOCK ABSORBER HEAVY DUTY 2 2 10435G1 SHOCK ABSORBER WASHER 8 3 10194G1 RUBBER SHOCK ABSORBER BUSHING 8 4 00532G6 HEX NUT 3 8 24 4 5 6 74207G03 LEAF SPRING HEAVY DUTY 2 7 72618G01 U B...

Page 80: ...Page K 3 643789 Service Parts Manual Notes REAR SUSPENSION...

Page 81: ...Page K 4 643789 Service Parts Manual Notes REAR SUSPENSION...

Page 82: ...1 643789 Service Parts Manual SEATING Front of Vehicle SEAT BOTTOM ASSEMBLY Includes Items 26 37 SEAT BACK ASSEMBLY includes items 17 18 16 1 3 8 5 4 7 2 13 21 22 17 9 11 18 27 33 34 35 28 29 32 30 31...

Page 83: ...1 LG 2 4 00642G8 LOCK WASHER 5 16 2 5 11098G6 LOCK NUT 5 16 18 2 6 7 71263G01 ACCESS COVER 1 8 18436G1 DRIVE RIVET 3 9 652243G03 SEAT BACK SUPPORT BRACKET 1 10 11 00427G2 FLANGED HEX HEAD BOLT 3 8 16...

Page 84: ...UDES ITEMS 26 37 1 629269G0101 OYSTER 629269G0103 TAN 629269G0104 GRAY 629269G0105 WHITE 629269G0106 BLACK 629269G0107 BROWN 26 17074G1 SOILING SLAB NOT ILLUSTRATED 2 27 71012G01 VINYL TRIM SEAT BOTTO...

Page 85: ...Page L 4 643789 Service Parts Manual Notes SEATING...

Page 86: ...T BOTTOM ASSEMBLY BLACK includes items 26 34 SEAT BACK ASSEMBLY BLACK includes items 17 18 16 1 3 8 48 5 4 7 45 46 2 13 21 47 22 23 26 17 18 11 12 27 30 31 32 37 41 38 39 40 42 40 12 25 28 29 Front of...

Page 87: ...UT 5 16 18 2 6 7 71263G01 ACCESS COVER 1 8 18436G1 DRIVE RIVET 3 9 10 11 00427G2 FLANGED HEX HEAD BOLT 3 8 16 X 1 1 4 LG 4 12 00571G2 LOCK WASHER 5 16 8 13 11098G5 LOCK NUT 3 8 16 4 14 15 16 71274G02...

Page 88: ...ION QTY SEATING ROPS 32 645492 SEAT BOTTOM 1 33 34 35 36 37 617402 SEAT STRAP 1 38 71398G01 FLANGED HEX HEAD SCREW 1 4 20 X 1 1 4 LG 1 39 71204G01 FLANGED HEX HEAD BOLT WITH PATCH LOCK 1 4 20 x 85 88...

Page 89: ...Page L 8 643789 Service Parts Manual Notes SEATING...

Page 90: ...Page M 1 643789 Service Parts Manual TRUCK BED B A A B A B B A Front of Vehicle 36 PLASTIC BED ASSEMBLY includes items 2 11 11 17 8 6 3 2 4 5 9 14 15 10 7 16 1...

Page 91: ...47G01 36 PLASTIC TRUCK BED ASSEMBLY INCLUDES ITEMS 2 11 1 2 36 PLASTIC BED 1 3 72649G01 36 PLASTIC TAILGATE 1 4 73450G01 BOWED ANGLE 1 5 73454G01 PIVOT SHAFT 2 6 73455G02 TAILGATE CABLE ASSEMBLY 2 7 0...

Page 92: ...Page M 3 643789 Service Parts Manual TRUCK BED 1 9 6 10 10 7 2 3 8 4 4 5 Front of Vehicle...

Page 93: ...dditional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page M 4 643789 Service Parts Manual TRUCK BED 1 76423G01 TRUCK BED FRAME 1 2 71283G02 ELECTRIC LIFT BRACKET 1 3 00439G2 HEX HEAD BOLT 5 16...

Page 94: ...Page M 5 643789 Service Parts Manual TRUCK BED 1 2 8 8 11 13 12 3 10 5 9 4 6 7 Front of Vehicle...

Page 95: ...QTY Page M 6 643789 Service Parts Manual TRUCK BED 1 71571G01 CLEVIS PIN 50 X 5 25 LG 2 2 00571G5 FLAT WASHER 5 16 2 3 21683G1 COTTER PIN 15 32 X 2 11 16 2 4 71537G02 GAS SPRING 1 5 01118G01 HEX HEAD...

Page 96: ...Page M 7 643789 Service Parts Manual TRUCK BED Seat back support mounting hardware AS VIEWED FROM THE BOTTOM 9 12 13 10 11 14 8 7 4 1 3 6 2 5 Front of Vehicle Front of Vehicle...

Page 97: ...Y Page M 8 643789 Service Parts Manual TRUCK BED 1 74962G01 BED LATCH WELDMENT 1 2 652440G03 BRACKET 1 3 652442G03 LATCH PLATE 2 4 71538G01 TORSION SPRING 1 5 01118G01 HEX HEAD BOLT WITH PATCH LOCK 1...

Page 98: ...of Vehicle UP DOWN Front of Vehicle BLK Lead RED Lead To Circuit Breaker and Toggle Switch Battery Connections ELECTRIC DUMP KIT includes items 2 20 RED from Battery BLK from Battery RED from Actuato...

Page 99: ...G01 TOGGLE SWITCH 1 4 27447G01 TOGGLE GUARD 1 5 74165G02 CIRCUIT BREAKER MOUNTING BRACKET 1 6 00150G4 ROUND HEAD SLOTTED SCREW 10 24 X 1 2 LG 2 7 00565G5 LOCK WASHER 10 2 8 21320G4 CIRCUIT BREAKER 15A...

Page 100: ...Page M 11 643789 Service Parts Manual TRUCK BED 2 1 3 Front of Vehicle...

Page 101: ...es a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page M 12 643789 Service Part...

Page 102: ...Page M 13 643789 Service Parts Manual Notes TRUCK BED...

Page 103: ...Page M 14 643789 Service Parts Manual Notes TRUCK BED...

Page 104: ...Page N 1 643789 Service Parts Manual ROLL OVER PROTECTIVE SYSTEM 7 6 1 8 7 11 10 10 11 3 4 5 Part of Frame 12 Front of Vehicle...

Page 105: ...l information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page N 2 643789 Service Parts Manual ROLL OVER PROTECTIVE SYSTEM 1 640293 ROPS SEAT SUPPORT 1 2 3 640183 ROPS BOTTOM PASSENGER SIDE 1 4 640182 ROPS...

Page 106: ...Ref only Front of Vehicle 2 9 8 25 14 5 4 6 22 22 24 23 24 OPS ACCESSORY HARDWARE KIT includes items 22 27 21 OPS ACCESSORY KIT includes items 13 21 12 OPS UPPER HARDWARE KIT includes items 8 9 7 OPS...

Page 107: ...ER SIDE 1 6 629081 CONNECTOR FRONT PASSENGER SIDE 1 7 629328 ROPS UPPER HARDWARE KIT INCLUDES ITEMS 8 9 1 8 630642 HEX HEAD BOLT 3 8 16 X 2 1 2 LG 16 9 630643 LOCK NUT 3 8 16 16 10 11 12 640436 ROPS A...

Page 108: ...Page N 5 643789 Service Parts Manual Notes ROLL OVER PROTECTIVE SYSTEM...

Page 109: ...Page N 6 643789 Service Parts Manual Notes ROLL OVER PROTECTIVE SYSTEM...

Page 110: ...ehicle Front of Vehicle CANOPY STRUTS KIT includes items 2 7 1 1 HARDWARE KIT includes items 8 17 7 2 13 12 2 8 4 10 9 5 6 4 13 11 H O R N B A B A C D C Front of Vehicle 16 2 4 3 6 5 14 23 24 19 22 21...

Page 111: ...OPY SUPPORT DRIVER SIDE REAR 1 5 626085 CANOPY SUPPORT PASSENGER SIDE REAR 1 6 617641 CANOPY SUPPORT CROSS TUBE 1 7 624119 HARDWARE KIT INCLUDES ITEMS 8 16 1 8 619586 SPACER 3 4 2 9 11098G6 LOCK NUT 5...

Page 112: ...ER PROTECTION H OR N A C D Vehicle shown for reference only B DETAIL D Front of Vehicle DETAIL A Front of Vehicle 8 9 DETAIL B DETAIL C Front of Vehicle Front of Vehicle 15 19 17 16 17 18 1 2 3 17 16...

Page 113: ...N TOP TAN 1 3 75045G05 FRONT STRUT 3 4 SQ 1 4 75838G03 REAR STRUT DRIVER SIDE 1 5 75838G04 REAR STRUT PASSENGER SIDE 1 6 7 8 01110G03 FLAT WASHER 5 16 8 9 00685G7 HEX HEAD BOLT SS 5 16 18 X 1 3 4 LG 4...

Page 114: ...age P 5 643789 Service Parts Manual WEATHER PROTECTION B A A B BAD BOY TOP KIT 43 LG includes items 2 3 1 CANOPY TOP HARDWARE KIT includes items 4 9 3 Vehicle shown for reference only 7 8 7 4 2 5 6 6...

Page 115: ...ustomer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page P 6 643789 Service Parts Manual WEATHER PROTECTION 1 628584 BAD BOY TOP KIT 43 LG INCLUDES ITEMS 2 3 1...

Page 116: ...ELD ASSEMBLY includes items 4 25 26 27 FULL WINDSHIELD HARDWARE KIT includes items 28 33 26 31 25 28 34 35 32 4 30 29 1 SPLIT WINDSHIELD KIT CLIP ON INCLUDES ITEMS 2 11 2 SPLIT WINDSHIELD ASSEMBLY INC...

Page 117: ...INGE 1 7 604115 GROMMET 2 8 619621 UPPER WINDSHIELD LATCH 2 9 638053 UPPER SPLIT WINDSHIELD 1 10 11 625928 HARDWARE KIT SPLIT WINDSHIELD INCLUDES ITEMS 12 20 1 12 619078 TUBE CLAMP 1 5 DIA 2 13 604116...

Page 118: ...l number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QT...

Page 119: ...Page P 10 643789 Service Parts Manual Notes WEATHER PROTECTION...

Page 120: ...of Vehicle Strut Rubber Latch Front of Vehicle Windshield Retainer 7 8 2 6 5 4 5 4 11 6 3 3 Front Strut Top ENCLOSURE 20 19 21 22 23 WINDSHIELD KIT SPLIT includes items 3 7 11 12 10 16 17 15 WINDSHIE...

Page 121: ...2 615662 SASH 26 LG 2 3 HEX HEAD BOLT SS 1 4 20 X 1 3 4 LG 2 4 FLAT WASHER SS 1 4 4 5 RUBBER GROMMET 2 6 LOCK NUT SS 1 4 20 2 7 71963G01 SAFETY LABEL 1 8 71960G01 WINDSHIELD FULL 1 9 10 71966G04 WIND...

Page 122: ...S Front of Vehicle A C C B A Front of Vehicle 25 2 24 19 21 22 WINDSHIELD KIT FULL includes items 2 14 1 WINDSHIELD KIT SPLIT includes items 19 38 18 28 23 30 30 B Vehicle shown for reference only 26...

Page 123: ...7079 WINDSHIELD KIT FULL INCLUDES ITEMS 2 14 1 2 WINDSHIELD 1 3 AWNING MOLDING ALUMINUM 1 4 TEXTILE SKIRT PLACEHOLDER 1 5 PLASTIC CLAMP 4 6 HEX NUT 6 7 FLAT WASHER 12 8 HEX HEAD BOLT 4 9 WINDSHIELD GR...

Page 124: ...al number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION Q...

Page 125: ...Page P 16 643789 Service Parts Manual Notes WEATHER PROTECTION...

Page 126: ...E ASSEMBLY 20 X 11 10 TRAIL WOLF BLACK DRIVER SIDE includes item 10 1 8 WHEEL AND TIRE ASSEMBLY 20 X 11 10 TRAIL WOLF BLACK PASSENGER SIDE includes item 10 9 WHEEL AND TIRE ASSEMBLY includes items 19...

Page 127: ...RIM BLACK 1 4 11657G1 VALVE STEM 1 5 14723G1 LUG NUT 1 2 20 AR 6 7 8 74842G03 WHEEL AND TIRE ASSEMBLY 20 X 11 10 TRAIL WOLF BLACK DRIVER SIDE INCLUDES ITEMS 10 AR 9 74842G04 WHEEL AND TIRE ASSEMBLY 20...

Page 128: ...Manual WHEELS AND TIRES Style of tire may differ from tire shown 3 4 2 SPEEDRACER TIRE AND WHEEL ASSEMBLY 10 X 7 DRIVER SIDE includes items 2 4 1 SPEEDRACER TIRE AND WHEEL ASSEMBLY 10 X 7 PASSENGER S...

Page 129: ...RT NO 1 2 3 4 5 DESCRIPTION QTY Page Q 4 643789 Service Parts Manual WHEELS AND TIRES 1 606240 SPEEDRACER TIRE AND WHEEL ASSEMBLY 10 X 7 DRIVER SIDE INCLUDES 2 4 MUST USE ITEM 6 ORDER SEPARATELY AR 2...

Page 130: ...Page Q 5 643789 Service Parts Manual Notes WHEELS AND TIRES...

Page 131: ...Page Q 6 643789 Service Parts Manual Notes WHEELS AND TIRES...

Page 132: ......

Page 133: ......

Page 134: ...of Textron Inc Technical Communications Department E Z GO Division of Textron Inc 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA Service Parts Manuals as well as Repair and Service Manuals ar...

Search results

Summary of Contents for HAULER 800X

Reviews:

Related manuals for HAULER 800X

Brands by name

Popular brands

Cushman HAULER 800X, Service & Parts Manual

Search results

Summary of Contents for HAULER 800X

Reviews:

Related manuals for HAULER 800X

Brands by name

Popular brands