Crown GL-100E Installation & Operation Manual Download

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MANUAL

125

INSTALLATION & OPERATION

MANUAL

Gas Fired Steam Jacketed Stationary Kettle

GL-20E GL-40E GL-60E GL-80E GL-100E

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read

the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

IMPORTANT FOR FUTURE REFERENCE

Please complete this information and retain this

manual for the life of the equipment:

Model #:   ___________________________
Serial #:   ___________________________
Date Purchased:   ____________________

CROWN FOOD SERVICE EQUIPMENT

Middleby

Compan

70 Oakdale Road, Downsview (Toronto) Ontario, Canada, M3N 1V9

Telephone: 919-762-1000 www.crownsteamgroup.com

Printed in Canada

Summary of Contents for GL-100E

Page 1: ...d maintenance instructions thoroughly before installing or servicing this equipment IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment...

Page 2: ...amage injury or death Read the installation operating and maintenance instructions thoroughly before installing operating or servicing this equipment PURCHASER Instructions to be followed in the event...

Page 3: ...TABLE OF CONTENTS DESCRIPTION PAGE Important Notes for Installation and Operation 2 1 0 Service Connections 4 2 0 Installation 6 3 0 Performance Check 11 4 0 Operation 12 5 0 Maintenance 18 6 0 Servic...

Page 4: ...INSTALLATION AND OPERATION MANUAL GAS KETTLES Models GL 20E GL 40E GL 60E GL 80E GL 100E 1 0 SERVICE CONNECTIONS 10125R4 4 2017 08 29...

Page 5: ...INSTALLATION AND OPERATION MANUAL GAS KETTLES Models GL 20E GL 40E GL 60E GL 80E GL 100E 10125R4 5 2017 08 29...

Page 6: ...hat a canopy extend 6 past appliance and be located 7 5 feet from the floor Filters should be installed at an angle of 45 degrees or more with the horizontal This position prevents dripping of grease...

Page 7: ...sphere 6 Check the pressure gauge on the front panel before operating If the pressure gauge does not indicate green vacuum zone below 0 psi see Re establishing Vacuum section under SERVICE after compl...

Page 8: ...line from the gas appliance pressure regulator shall be installed to the outdoors in accordance with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 o...

Page 9: ...ctor and the quick disconnect device or its associated piping to limit the appliance movement the location where the restraining means may be attached to the appliance is on bottom of unit directly be...

Page 10: ...Units with this electrical rating are factory equipped with a transformer To connect supply wires remove cover from transformer box at right rear of unit Route supply wires and ground wire through th...

Page 11: ...technician 1 Verify correct gas type 2 Verify correct voltage cycle and phase 3 Gas pressure 4 Internal gas connections 5 Internal electrical connections 6 Pilots adjustment and ignition 7 Burners adj...

Page 12: ...t with a flame A START UP 1 Turn thermostat to OFF position and power switch to OFF position 2 Open control panel access door located on right side at bottom 3 Turn dial on combination control to ON p...

Page 13: ...fter each lockout period until the air is purged from the gas line B SHUTDOWN 1 STANDBY 1 Place power on switch and thermostat to OFF position 2 COMPLETE 1 Place power on switch and thermostat to OFF...

Page 14: ...l to ON position if not already on 5 Turn power switch to ON position 6 Wait two minutes and ten seconds and then immediately light pilot with long match or taper 7 After 10 15 seconds gas valve will...

Page 15: ...ill come on See Adding Water section of service instructions 4 Thermostat The thermostat selects the desired internal kettle operating temperature 5 Pressure Gauge The pressure gauge indicates the int...

Page 16: ...etc reconnect it when the appliance is moved to its originally installed position Turning on the power switch initiates a pilot lighting sequence The spark igniter will begin sparking The spark ignite...

Page 17: ...small amount of the liquid and stir to form a thin paste Turn on the kettle and add the remainder of the liquid Continue as per recipe instructions When browning meat bring the kettle up to temperatur...

Page 18: ...e unit for maximum performance It is NOT RECOMMENDED to use cleaning agents that are corrosive Use of cleaning agents that contain chloride acids or salts are corrosive and may cause pitting and corro...

Page 19: ...ck that the kettle has cooled enough to touch it 1 Rinse the inside of the kettle thoroughly and drain to remove any food particles 2 Using a nylon brush clean the kettle with a mild detergent and wat...

Page 20: ...lug by first removing the handle then turn the plug to line up with the pin and pull with both hands It is important to use both hands because the plug is heavy 2 Put the plug in a plastic pail that c...

Page 21: ...hour 3 Thoroughly wash all of the vinegar away with fresh clear water Dry the surface completely and allow one hour before using the appliance to cook Following daily and period maintenance procedures...

Page 22: ...be required TO REMOVE HEAT TINT Darkened areas sometimes appear on stainless steel surfaces where the area has been subjected to excessive heat These darkened areas are caused by thickening of the pro...

Page 23: ...UTION Hot high pressure fluid may be discharged from body drain and vent during try lever test Care must be taken to avoid any bodily contact CAUTION High sound levels may be experienced during try le...

Page 24: ...e located in a small envelope affixed to the rear side of the front control panel Orifice Size Unit Total Input Natural Propane GL 20E 100 000 BTU Hour 30 45 GL 40E 100 000 BTU Hour 30 45 GL 60E 130 0...

Page 25: ...tment cover screw Refer to Figure 1 2 Turn the inner adjustment screw clockwise to decrease or counterclockwise to increase the pilot flame 3 Always replace the cover screw after adjustment and tighte...

Page 26: ...heck the following before changing the thermostat 1 With kettle cool the pressure reading on the pressure gauge should be in the green vacuum zone below 0 psi If not see Re establishing Vacuum section...

Page 27: ...the front panel must be removed Remove the screws on either side of the panel Be sure to support the panel to avoid excessive strain on the wiring 2 To increase the pressure setting turn the white ri...

Page 28: ...acuum must be re established See Re establishing Vacuum For reference the total amount of distilled water contained in each unit and amount to be added in a low water condition is listed below Model T...

Page 29: ...uld be external to the kettle CONVERTING BETWEEN NATURAL AND PROPANE GAS WARNING Fire or explosion hazard can cause property damage severe injury or death 1 Do not attempt to use a gas control set for...

Page 30: ...screw is flush level with the top of the regulator Turn the pressure regulator adjustment screw clockwise six complete turns This provides a preliminary pressure setting of about 10 inch 254 mm W C f...

Page 31: ...LES Models GL 20E GL 40E GL 60E GL 80E GL 100E Figure 1 Top view of gas control Figure 2 Installation of conversion kit in regulated gas control 6 0 SERVICE Continued CONVERTING BETWEEN NATURAL AND PR...

Page 32: ...d electronic module Bad low water control Bad spark igniter Bad intermittent pilot burner Fuse in unit blown Unit will turn on electrically but will not heat Lockout has occurred Thermostat not on Gas...

Page 33: ...regulator in gas control Unit slow to preheat and slow to recover Propane gas on natural Low gas pressure Incorrect orifice sizes Loss of vacuum Faulty regulator in gas control Unit continuously lock...

Page 34: ...Alberta 780 998 8282 Sarnia Ontario 519 339 3711 Varennes Quebec 450 652 1000 Product DOWFROST HD HEAT TRANSFER FLUID DYED Product Code 04632 Effective Date 2 20 01 Date Printed 07 10 02 MSD 002239 DO...

Page 35: ...xicity is considered to be extremely low No hazards anticipated from swallowing small amounts incidental to normal handling operations INHALATION At room temperature vapours are minimal due to physica...

Page 36: ...ntidote Supportive care Treatment based on judgment of the physician in response to reactions of the patient 5 FIRE FIGHTING MEASURES FLAMMABLE PROPERTIES FLASH POINT 214EF 107EC based on a similar ma...

Page 37: ...h water to protect personnel and minimize property damage Burning liquids may be extinguished by dilution with water Do not use direct water stream May spread fire Fight fire from protected location o...

Page 38: ...ty glasses should be sufficient for most operations however for misty operations wear chemical goggles SKIN PROTECTION Use gloves impervious to this material RESPIRATORY PROTECTION Atmospheric levels...

Page 39: ...AZARDOUS POLYMERIZATION Will not occur 11 TOXICOLOGICAL INFORMATION See Section 3 for Potential Health Effects For detailed toxicological data write or call the address or non emergency number shown i...

Page 40: ...AL COMPANY HAS NO CONTROL OVER THE MANAGEMENT PRACTICES OR MANUFACTURING PROCESSES OF PARTIES HANDLING OR USING THIS MATERIAL THE INFORMATION PRESENTED HERE PERTAINS ONLY TO THE PRODUCT AS SHIPPED IN...

Page 41: ...e shown above However no warranty express or implied is given Regulatory requirements are subject to change and may differ from one location to another it is the buyer s responsibility to ensure that...

Page 42: ...icable definitions to meet the following categories Not to have met any hazard category TOXIC SUBSTANCES CONTROL ACT TSCA All ingredients are on the TSCA inventory or are not required to be listed on...

Page 43: ...olled Product under WHMIS CANADIAN ENVIRONMENTAL PROTECTION ACT CEPA This product contains one or more substances which are not listed on the Canadian Domestic Substances List DSL Contact your Dow rep...

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Crown GL-100E, Installation & Operation Manual

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