Crest Audio ProJunior Operator'S Manual Download

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Crest Healthcare Pro R:1

Operator Manual

Crest Healthcare

Pro Junior (PJ) and Pro

Junior

(PJ

W/R/D

)

Series Ultrasonic Washer

Sales and Service:

Crest Ultrasonics Corp.

18 Graphics Dr, Ewing, NJ 08628, USA.

Phone: 609‐883‐4000.

www.crest‐ultrasonics.com

Summary of Contents for ProJunior

Page 1: ...ro R 1 Operator Manual CrestHealthcare ProJunior PJ and Pro Junior PJ W R D Series Ultrasonic Washer Sales and Service Crest Ultrasonics Corp 18 Graphics Dr Ewing NJ 08628 USA Phone 609 883 4000 www crest ultrasonics com ...

Page 2: ...ve become familiar with this information Any alteration of the PJ or PJ W R D not authorized or performed by Crest will void the warranty could adversely affect operator safety and could violate national state or local regulations Advisory Indications for Use The Ultrasonic Cleaning System is designed to thoroughly wash by removing tissue blood and other contaminants or dry PJ WRD laparoscopic and...

Page 3: ...scape of toxic materials Service Information A thorough preventive maintenance program is essential for safe and proper unit operation This manual contains maintenance schedules and procedures which should be followed for satisfactory equipment performance Comprehensive instructions for monthly quarterly and semi annual preventive maintenance can also be found in this manual Operator Manual Introd...

Page 4: ...ing Procedure 4 3 Cleaning Touch Screen 4 4 Replacement Parts 4 4 4 3 4 4 5 Supplemental Information 5 1 5 1 Important User Information 5 1 5 1 1 5 1 2 5 1 3 Installation Checklist 5 1 General Description 5 2 Technical Specifications 5 2 5 2 5 3 Special Additives Specifications 5 4 Controls and Indicators 5 5 5 3 1 5 3 2 5 3 3 5 3 4 Operator Controls and Indicators 5 5 Other Controls 5 5 Control T...

Page 5: ...e 5 5 Figure 5 6 Figure 5 7 Figure 5 8 Figure 5 9 Figure 5 10 Figure 5 11 Lid Counterweight Shipping Bracket andHardware Typical 5 2 PJ Cleaning System Controls Typical 5 5 Temperature Control Thermostat Location ConsoleUnit Shown 5 5 Generator Power Switch Typical 5 6 Touch Screen Description 5 6 Cycle Select Screen 5 8 Password Screen 5 8 MAIN1 Screen Cleaner and Console Units Non daVinci Cycles...

Page 6: ...bols on PJ Ultrasonic Cleaning System 1 4 Table 2 1 PJ Cycles 2 9 Table 3 1 Pro Ultrasonic Cleaning Systems Troubleshooting Chart 3 2 Table 4 1 Table 4 2 Recommended Cleaning Products 4 2 Replacement Parts 4 5 Table 5 1 Recommended Chemistries 5 4 vii Table of Contents Operator Manual ...

Page 7: ...in eyes on skin or attempt to ingest by mouth Read and follow precautions and instructions on detergent label and in Safety Data Sheet SDS prior to handling chemical refilling chemical containers or servicing chemical injection pumps and lines Wear appropriate Personal Protective Equipment PPE whenever handling chemicals or servicing chemical injection pumps and lines Wear appropriate Personal Pro...

Page 8: ...nel or installation of unauthorized parts could cause personal injury result in improper equipment performance invalidate the warranty or result in costly damage Contact Crest regarding service options Regularly scheduled preventive maintenance in addition to the faithful performance of routine maintenance described within this manual is required for safe and reliable operation of this equipment F...

Page 9: ...e direction as surface grain Abrasive cleaners damage stainless steel Cleaner rubbed in a circular motion or applied with a wire brush or steel wool will scratch and dull stainless steel Do not use these cleaners on painted surfaces Failure to remove shipping bracket and hardware from lid counterweights results in lid and or unit cabinet damage Avoid running equipment into Ultrasonic Cleaning Syst...

Page 10: ...r Manual Safety Precautions Symbol Definition Unit to be Serviced by Trained Personnel Only Do Not Use Cleaning Liquids Classified as Flammable or Combustible in This Cleaning System Pinch Point Keep Hands Clear When Opening or Closing the Lid Heavy Object Lift Hazard Protective Earth Ground Hot Surfaces High Voltage OR Attention Consult Manual for Further Instructions Data Plate Sample Shown ...

Page 11: ...e Pro R 1 Table 1 1 Definition of Symbols on Ultrasonic Cleaning System Cont d 1 5 Safety Precautions Operator Manual Symbol Definition Location Label Overload Lid Assist Handle Reminder Label Maximum Work Load 35 Lbs ...

Page 12: ...tergent or chemical label and or Safety Data Sheet SDS WARNING BREATHING HAZARD Some cleaning solutions emit harmful vapors Only use cleaning solutions in well ventilated areas Do not inhale vapors Do not permit solution vapors to exceed maximum allowable concentrations in the work area Ensure adequate ventilation WARNING CHEMICAL HAZARD Wear appropriate Personal Protective Equipment PPE whenever ...

Page 13: ...t or a properly trained Service Technician If initial start up of a Ultrasonic Cleaning System proceed to SECTION 5 4 1 INITIAL START UP If not initial start up of a Ultrasonic Cleaning System proceed to next section 2 2 1 Pro Cleaner Cycle Pre Wash through Final Spray Phases After Initial Start Up use facility safe instrument handling practices to load Instrument Trays and process load as shown i...

Page 14: ... Cycle Start Cycle 2 3 Operating Instructions Operator Manual Pr ON OFF pushbutton Carefully place tray on loading elevator Current Selected Cycle Press WASH RINSE START touchpad 3 OR PressWASHCYCLESELECT touchpadifdifferentcycle than shown is desired proceed to Step 4 2 1 ess MAIN POWER ...

Page 15: ... 1 2 4 Operator Manual Operating Instructions Press Desired Cycle touch pad see Table 2 1 for Cycle Descriptions Press EXIT touch pad to return to AUTO SCREEN Selected Cycle Is Now Displayed on AUTO SCREEN Press START touch pad When lid opens remove tray 7 6 5 4 ...

Page 16: ...power drained Lid opens at Cycle 6 completion and Operator must reselect Cycle1 2 3 2 If Operator is running Cycles 1 2 3 and then chooses Cycle 4 5 Cleaning System drains chamber and Cycle 4 5 begins 3 If Operator is running Cycles 4 5 and Cleaning System reaches Cycle count if Operator selects another Cycle 4 5 Cleaning System drains chamber between Cycleselections Figure 2 2 PJ W R D Cycle Star...

Page 17: ... R D Cycle Start Cycle Cont d 2 6 Operator Manual Operating Instructions Press Desired Cycle touch pad see Table 2 1 for Cycle Descriptions Press EXIT touch pad to return to AUTO SCREEN Press START touch pad When lid opens remove tray 7 6 5 4 ...

Page 18: ...ent load Do NOT touch with bare hands 2 3 4 5 Figure 2 3 PJ W R D Cycle Rinsing Drying Phase 2 7 Operating Instructions Operator Manual 1 Carefully place tray on loading elevator Press RINSE DRY TANK touch pad Controldisplays WASH RINSE TANK screen seenextpage 2 WARNING ELECTRIC SHOCK HAZARD Allow instrument tray to fully drain prior to moving to next cleaning station Excess water spillage may cau...

Page 19: ...ual Operating Instructions 5 Press START touch pad NOTE Dryer timer does not start until Cleaning Press DRY CYCLE System reaches 240 F 116 C SELECT touch pad Control displays CYCLE SELECTION screen Presstouchpadof desired cycle see Table 2 1 Pressing EXIT touch pad returns user to AUTO SCREEN 4 3 ...

Page 20: ...process WASH RINSE START touch pad changes to WASH RINSE PAUSE Press WASH RINSE PAUSE to pause Cycle When Cycle is paused wash lid can be opened except for Cycle 6 2 Seenext OR Section Opens Lid 2 1 CYCLE DESCRIPTION 1 CYCLE 1 dV EndoWrist Validated da Vinci Cycle 2 CYCLE 2 dV Accessories Validated da Vinci Cycle 3 CYCLE 3 Open Open Cycle that can be customized by Operator 4 CYCLE 4 Sonic Instrume...

Page 21: ...t malfunction wrong load etc Abort the cycle see FIGURE 2 5 at any time during normal unit operation However if a cycle is aborted follow facility procedure for handling the load Figure 2 5 Cycle Abort 2 10 Operator Manual Operating Instructions OR OR OR PressBACKtouchpadtoreturntoprevious Press ACKNOWLEDGE touch pad Control screen orderscurrentphasetoabortandCycle6 Flush and drain to proceed 3 3 ...

Page 22: ...T to reset alarm reset screen indication and silence alarm buzzer NOTE Critical errors alarms must be reset by a trained ervice Technician Figure 3 1 Typical Alarm Screen 3 1 Troubleshooting Operator Manual WARNING PERSONAL INJURY AND OR EQUIPMENT DAMAGE HAZARD Failure to perform periodic inspections of the cleaner could result in serious personal injury or equipment damage Repairs and adjustments...

Page 23: ... 3 Call CREST 4 LIQUID FILL 2 TIME OUT ERROR 1 Facility water pressure is too low Correct facility water pressure 2 LIQUID FILL 2 TIME OUT is set for too short of time Extend timer 3 Call CREST 5 LIQUID DRAIN TIME OUT ERROR 1 Drain screen in wash tank is clogged Clean drain screen 2 Liquid drain timeout is set incorrectly Increase time on timer 3 Call CREST 6 WASH HEATING TIME OUT ERROR 1 Facility...

Page 24: ...ST 12 WASH LEVEL SENSOR ERROR 1 Cycle 4 or 5 REPETITION STEP is set too high Set to lower repetition count 2 Call CREST 13 Loud Whistling From SONIC Chamber 1 Unit needs to degas This is done automaticallyin Cycles 1 and 2 For Cycles 4 and 5 start either cycle to degas 2 Call CREST 14 Loud Whistling From DRY Chamber Console Only 1 Dryer lid gasket is dirty Clean gasket 2 Call CREST 15 Poor Load Cl...

Page 25: ...Cleaner units do not inject lubricant in Cycles 4 or 5 Select a different cycle 4 Call CREST 19 No Lubricant on Instruments at End of DRY Phase of Cycle Console Only 1 Lubricant bottle is empty Replace lubricant bottle 2 Lubricant injection hose is twisted or kinked Adjust lubricant hose 3 Lubricant was not selected for cycle when cycle was programmed Select lubricant injection time greater than 0...

Page 26: ...ff 1 Main power button is OFF Press whitemain power button to turn unit ON 2 Unit front disconnect switch is in the OFF position Turn main disconnect switch to the ON position 3 Facility main disconnect on wall is OFF Turn facility main power switch ON 4 Facility power is incorrect for unit Correct facility power to meet unit requirements 5 Call CREST Service charges may be incurred Consult your w...

Page 27: ...y result in improper equipment performance invalidate the warranty or result in costly damage Contact Crest regarding serviceoptions Regularly scheduled preventive maintenance in addition to the faithful performance of routine maintenance described within this manual is required for safe and reliable operation of this equipment Failure to perform periodic inspections of the cleaner could result in...

Page 28: ...ultrasonic cleaner per the following procedures Table 4 1 Recommended Cleaning Products 4 2 Operator Manual Routine Maintenance CAUTION POSSIBLE EQUIPMENT DAMAGE Use nonabrasive cleaners when cleaning the unit Follow directions on the container and rub in aback and forth motion in the same direction as the surface grain Abrasive cleaners will damage stainless steel and aluminum Cleaner rubbed in a...

Page 29: ...selective cleaning solution Check CLEANING and or RINSE DRY Chamber s and strainer s for debris Clean as required Remove front panel and inspect dryer air intake Remove dust or debris as required see Figure 4 1 Every six months or as required based on Facility water quality change water inlet filters refer to CREST Maintenance Manual 2 3 4 4 3 Routine Maintenance Operator Manual WARNING PERSONAL I...

Page 30: ... fluid directly on screen 3 Gently wipe screen 4 Dry with clean lint free cloth 4 4 Replacement Parts The parts listed in this section are those that would be necessary to do minor maintenance on the PJ Ultrasonic Cleaning System To order replacement parts proceed as follows 1 Include part number and description listed in Table 4 2 2 Include model and serial numbers of equipment on order 3 Send or...

Page 31: ...Hot Water Fill Line 2032087 2 Fuse 2 Amp MDA 1007083 4 Fuse 5 Amp MDA 1007020 1 Fuse 10 Amp ABC 1007060 3 Fuse 15 Amp MDA 1007020 2 Fuse 25 Amp ABC 1007061 2 Fuse Holder 1007004 2 Light Red Indicator 1013051S 1 Pushbutton Light Main Power White 1013044S 1 Seal Filter Housing 2032062 2 Seal Filter Housing Nut 2030010B 2 Switch Lid Control Proximity 1006148 1 ...

Page 32: ...ent shutoff valves and disconnect switches should be located so that service can be shut off to one piece of equipment at a time Cleaning system is positioned on a hard non combustible level surface as shown on equipment drawing with required clearance space and in relation to building supply lines Cleaning system is level Use leveling legs if necessary For cleaning system verify lid counterweight...

Page 33: ... units contain all needed components to effectively clean utilizing ultrasonic frequencies passing through a detergent solution and dry PJ W R D units only up to 10 Intuitive Surgical da Vinci instruments 10 laparoscopic surgical devices or up to 35 lb 16 kg of regular surgical instruments prior to disinfection and sterilization Both models are equipped with powered opening lids load unload tray e...

Page 34: ...T NOTE Floor sink is required Deionized Water 1 2 FPT 38 psi Maximum 262 kPa 65 120 F 18 49 C Hot Water 1 2 FPT 38 psi Maximum 262 kPa 110 120 F 43 49 C Cold Water 1 2 FPT 38 psi Maximum 262 kPa 40 60 F 4 16 C Air 1 2 NPT Brass 45 50 psi 310 345 kPa Console only NOTE Customer is responsible for compliance with applicable local and national codes and regulations 5 1 3 4 Approximate Weight Shipping ...

Page 35: ...resoak and Cleaner a liquid cleaner formulated with biodegradable chemistries for processing medical devices such as surgical instruments and is compatible with stainless steel plastics andsoftmetalsincludingaluminum NOTE Crest Healthcare does not promote recommend or endorse the use of any type of chemical additives strong alkaline detergents pH 12 alcohol rinses and liquid germicides including h...

Page 36: ...en lid tray elevator is in motion and when Wash Cycle is complete to alert operator Automatic Liquid Level Control Control ensures proper liquid depth for Wash Cycle Using a float switch sensor ultrasonics and heaters are deactivated if fluid level drops below safe level Temperature Control s Use control PJ W R D units only to set drying temperature Control is located inside PJ Ultrasonic Cleaning...

Page 37: ... SCREEN appears unless Control is in MAIN 1 Service Mode If in Service Mode cycle being programmed appears Status bar Displays current machine description PJ or PJ W R D or Alarm Type bar flashes displaying Alarm Type and exact reason for fault 2 5 6 Operator Manual Supplemental Information 9 7 2 1 ITEM DESCRIPTION 1 Screen Name 2 Status Bar 3 Tank Name and Current Cycle 4 Alarm Display Area 5 Tim...

Page 38: ...ions DRYER LID OPEN Press this touch pad to open Dry Chamber lid This touch pad is only active if cycle is paused see RINSE DRY PAUSE RINSE DRY START Press this touch pad to start Rinse Dry Phase of PJ Cycle RINSE DRY PAUSE Press this touch pad to pause Rinse Dry Phase of PJ Cycle Cycle must be paused to open Dryer Chamber Lid PJ W R D only ALARM SILENCE RESET Press this touch pad when Control Pan...

Page 39: ...ings are factory preset All Cycles are password protected Press MAIN1 touch pad see Figure 5 5 and control displays Password Screen see Figure 5 7 Figure 5 7 Password Screen Using touch screen type correct password and press ENT Main 1 Screen displays see Figure 5 8 5 8 Operator Manual Supplemental Information ...

Page 40: ...of unit valves actuators and other components Press CYCLE 4 6 TIME SETTING touch pad to order control to display CYCLE 4 SETTING Screen From this screen CYCLE 5 SETTING CYCLE 6 SETTING 1 and CYCLE 6 SETTING 2 Screens may be accessed Press MAIN 2 touch pad and control displays Main 2 Screen see Figure 5 9 This screen is password protected When prompted by keypad enter 27378 and Main 2 Screen displa...

Page 41: ...rest Service Technicians use Press MISCELLANEOUS touch pad to order control to display MISC SCREEN 1 Screen see FIGURE 5 10 Press DISPLAY OFFLINE MODE touch pad to order control to display screen off Password protected access for Crest Service only 3 4 5 Figure 5 10 Miscellaneous Screens PJ W R D Units 5 10 Operator Manual Supplemental Information ...

Page 42: ...t initial start up of an Ultrasonic Cleaning System proceed to SECTION 5 4 2 PRO ULTRASONIC CLEANING SYSTEM CYCLE 5 4 1 InitialStart up Prior to loading the PJ W R D Ultrasonic System and starting a Wash Cycle perform or ensure the following 1 2 Ensure System power is OFF Verify dryer thermostat is set for 240 F 116 C See Figure 5 3 3 Check detergent supply If detergent needs to be changed proceed...

Page 43: ...door is open or removed Push MAIN POWER ON OFF pushbutton to turn system ON see Figure 5 2 Cycle 1 2 4 and 6 settings are factory preset see SECTION 5 3 4 CHANGING CYCLE PARAMETERS Press WASH LID OPEN touch pad on screen to raise tray elevator s and open lid s Carefully remove any objects or debris from chamber s 7 8 9 NOTE For Cleaning System Cycle operation note the following 1 If Operator is ru...

Page 44: ...49 C for two minutes If Lubrication phase was selected during last 15 seconds of hot water rinse instruments are rinsed with a lubricant solution lubricant and pure water NOTE Timer does not start until water reaches 110 120 F 43 49 C 5 13 Supplemental Information Operator Manual WARNING PINCHING HAZARD Pinch point is created during lid articulation Keep hands clear when opening or closing the lid...

Page 45: ...re set time delay to allow chamber to cool At cycle completion RINSE DRY Chamber lid opens and tray elevator automatically rises to top load unload position Wearing appropriate Personal Protective Equipment PPE remove instrument tray from Unit Follow facility procedures for distribution of instrument load Do NOT touch with bare hands 2 3 4 5 6 7 8 9 10 11 12 5 4 5 DrainingCLEANING Chamber The PJ U...

Page 46: ...lid s for connection of Ten Position Terminal Block see 3 below Luer Lock or Reverse Flush Tubing Adapters available to ensure proper cleaning of ported solid or take apart instruments Tubing is equipped with snap or quick connects for easy connection to instrument ports For older generation devices with no port Reverse Port Flush Tubing is available for open lumen end of instrument This permits s...

Page 47: ...ort use provided Reverse Flush Tubing Tightly attach tube over small end of instrument to allow sonic action and back flushing actions Follow appropriate instructions presented in SECTION 5 4 OPERATING INSTRUCTIONS At cycle completion tray elevator and lid will automatically open If Rinse Dry Cycle is desired PJ W R D Units only proceed as follows 7 8 9 a Disconnect large main tube from Large Quic...

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