Crane Barnes DS Series Installation And Operation Manual Download

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A Crane Co. Company

BARNES

INSTALLATION and OPERATION MANUAL

Submersible Effluent Pumps

IMPORTANT!

Read all instructions in this manual before operating pump.

As a result of Crane Pumps & Systems, Inc., constant product improvement program,

product changes may occur. As such Crane Pumps & Systems reserves the right to

change product without prior written notification.

420 Third Street

83 West Drive, Bramton

Piqua, Ohio 45356

Ontario, Canada L6T 2J6

Phone: (937) 778-8947

Phone: (905) 457-6223

Fax: (937) 773-7157

Fax: (905) 457-2650

www.cranepumps.com

Form No. 105244-Rev. W

Series: EH-L & DS

0.5 & 1.5 HP, 3450 RPM, 60 Hz.

Single and Double Seal

Summary of Contents for Barnes DS Series

Page 1: ...t product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 105244 Rev W Series EH L DS 0 5 1 5 HP 3450 RPM 60 Hz Single and D...

Page 2: ...7 18 DOUBLE SEAL CROSS SECTION Fig 18 19 DOUBLE SEAL EXPLODED VIEW Fig 19 20 PARTS LIST 21 22 RETURNED GOODS POLICY 26 WARRANTY 25 WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER SEAL TOOL KIT see parts list PRESSURE GAUGE KIT see parts list Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a reg...

Page 3: ...ert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturers ...

Page 4: ...rve Oil Filled Squirrel Cage Induction Insulation Class B SINGLE PHASE Permanent Split Capacitor PSC Includes overload protection in motor THREE PHASE 200 240 480 is Tri voltage motor 600V Requires overload protection to be included in control panel OPTIONAL EQUIPMENT Seal Material Impeller Trims Additional Cord N C Temperature Sensors with cord for 3 Phase pumps Requires relay in Control Panel SE...

Page 5: ...ck side Dynamically balanced ISO G6 3 Material Polypropylene with threaded 300 Series Stainless Insert SHAFT 416 Stainless Steel SQUARE RINGS Buna N HARDWARE 300 Series Stainless Steel PAINT Air dry enamel top coat SEAL Design Tandem Mechanical with Oil Filled Reservoir Material Rotating Faces Carbon Stationary Faces Ceramic Elastomer Buna N Hardware 300 series stainless steel CORD ENTRY 20 Ft 6 1...

Page 6: ...Barnes representative or Crane Pumps Systems Inc Service Department in Piqua Ohio telephone 937 778 8947 or Crane Pumps Systems Canada in Brampton Ontario 905 457 6223 SECTION C INSTALLATION C 1 Location These pumping units are self contained and are especially designed to handle septic tank effluent nonexplosive or noncorrosive liquids and shall NOT be installed in locations classified as hazardo...

Page 7: ...ck plug For manual and automatic operations Automatic Plug float cord into outlet then plug pump cord into float cord Manual Plug pump cord directly into outlet C 4 Electrical Connections An acceptable motor control switch shall be provided at the time of installation C 4 1 Power and Control Cable The cord assembly mounted to the pump must not be modified in any way except for shortening to a spec...

Page 8: ...8 7 14 4 SOW 0 570 14 5 3 59 5 25 EH1542DS 1 5 480 3 60 3450 K 3 5 14 6 14 4 SOW 0 570 14 5 14 36 20 44 EH1552DS 1 5 600 3 60 3450 K 2 7 11 6 14 4 SOW 0 570 14 5 20 78 21 02 Winding Resistance 5 measured from terminal block Pump rated for operation at 10 voltage at motor OPTIONAL Temperature sensor cord for 3 phase models is 14 3 SOW 530 13 5mm O D OPTIONAL Moisture sensor cord is 18 5 SOW 0 470 1...

Page 9: ...ative maintenance the following are the steps that should be performed 1 Inspect motor chamber for oil level and contamination and repair as required per section F 1 2 Inspect impeller and body for excessive build up or clogging and repair as required per section F 2 3 Inspect motor and bearings and replace as required per section F 3 4 Inspect seal for wear or leakage and repair as required per s...

Page 10: ...n destroy the pump and create a hazard Overfilling oil voids warranty TABLE 1 COOLING OIL Dielectric SUPPLIER GRADE BP Enerpar SE100 Conoco Pale Paraffin 22 Mobile D T E Oil Light G G Oil Circulating 22 Imperial Oil Voltesso 35 Shell Canada Transformer 10 Texaco Diala Oil AX Woco Premium 100 F 2 Impeller and Volute Service F 2 1 Disassembly and Inspection To clean out volute 1 or replace impeller ...

Page 11: ...ng a seal pusher Nothing but the seal pusher is to come in contact with seal face see Figure 8 IMPORTANT DO NOT HAMMER ON THE SEAL PUSHER IT WILL DAMAGE THE SEAL FACE Make sure the stationary member is in straight Slide a bullet over motor shaft Lightly oil DO NOT use grease shaft bullet and inner surface of bellows on rotating member 28b see Figure 9 With lapped surface of rotating member 28b fac...

Page 12: ...ft the motor housing 6 from seal plate 5 by lifting handle 13 Inspect square ring 27 for damage or cuts Remove the motor bolts and lift motor stator from seal plate 5 Disconnect capacitor leads from capacitor 9 single phase units Examine bearing 25 and replace if required If replacement is required remove bearing 25 from motor shaft using a wheel puller or arbor press see Figure 11 Check motor cap...

Page 13: ...leads through the cable entry bore s Slipping cords inside a 1 ft length of 5 conduit makes this easier Place socket head cap screws 47 through seal plate 5 into motor housing 6 and torque to 60 in lbs Reconnect motor and optional control leads to the underside of the terminal block s 21 54 optional as shown in Figure 13 Note that the pins are numbered underneath the terminal block Place o ring 20...

Page 14: ...on This number is used for ordering and obtaining information G 3 MODEL NUMBER This designation consists of numbers and letters which represent the discharge size series horsepower motor phase and voltage speed and pump design This number is used for ordering and obtaining information G 4 SERIAL NUMBER The serial number block will consist of a six digit number which is specific to each pump and ma...

Page 15: ...15 FIGURE 15 CONTIUED ...

Page 16: ...k cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eliminate leakage 12 Check pump temperature limits fl...

Page 17: ...17 FIGURE 16 EH L Series Single Seal ...

Page 18: ...18 FIGURE 17 EH L Series Single Seal Used with Cast Iron Impeller 33 ...

Page 19: ...19 FIGURE 18 EH DS Series Double Seal ...

Page 20: ...20 FIGURE 19 EH DS Series Double Seal 66 USED WITH CAST IRON IMPELLER 33 ...

Page 21: ...ll single seal 120oz 029034 Oil All double seal Includes 24oz in Seal Chamber 9 1 070965 Capacitor 1 Phase 5 1 0Hp 1 035864 Capacitor 1 Phase 1 5Hp 10 1 039858 Capacitor Bracket 1 Phase 11 4 1 129 1 Hex Hd Cap Screw Std 5 16 18 x 75 Lg Stainless 6 1 129 1 Hex Hd Cap Screw Optional for moisture and temp sensors 12 8 026322 Lockwasher Std 5 16 Stainless 10 026322 Lockwasher Optional for moisture and...

Page 22: ... Terminal Connector 200 240V 3Ph 3 625 00163 Terminal Connector 480V 3Ph 49 3 105149 Wire Assembly 200 240V 3Ph 50 1 051621 Thermal Sensor Optional for temperature sensor 51 2 105155 Wire Assembly Optional for temperature sensor 52 2 625 00163 Terminal Connector Optional for temperature sensor 53 2 105106 Wire Assembly Optional for moisture sensor 54 1 103584 Terminal Block Temperature sensor opti...

Page 23: ...23 Notes ...

Page 24: ...24 Notes ...

Page 25: ...TION Your product is covered by a warranty www cranepumps com downloadables CATALOGS_OIPMs Warranty 24MonthWarranty pdf If you have a claim under the provisions of the warranty contact your local Crane Pumps Systems Inc Distributor ...

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