Craftsman 919.670040 Owner'S Manual Download | Manualshive

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Summary of Contents for 919.670040

Page 1: ...s and All instructions Care fully Before Operating I CRRFTSMIINI 120 240 VOLT _ 4250 WATT SAFETY GUUDELUNES ASSEMBLY OPERATUON MAUNTENANCE TROUBLESHOOTUNG REPAUR PARTS SoBd by Sears Canada inco Tetente Onto MSB2B8 MGP 670040 Rev 0 12 6 99 ...

Page 2: ...r commercia or rentaJ purposes this warranty applies for only 90 days from the original date of purchase FULL ONE YEAR WARRANTY ON CRAFTSMAN ENGINE For one year from the date of purchase when this Craftsman engine is maintained and operated according to the instructions in this owner s manual Sears will repair free of charge any defect in material and workmanship if your Craftsman engine is used f...

Page 3: ...er countries SAVE THin St iNSTRUCTiONS When using this product basic precautions should always be followed including the following HAZARD RBSK OF ELECTROCUTBON AND FBRE WNAT COULD NAPPEN NOW TO PREVENT iT Never backfeed electricity through a structure s electrical system Back feeding electricity through a building s electrical system to the outside utility feed lines could en danger repair persons...

Page 4: ...ching too many items or items with very high load ratings to it could result in overheating of some items or their attachment wiring result ing in fire or electrical shock Attempting to use the unit when it has been damaged or when it is not func tioning normally could result in fire or electrocution Removal of guarding could expose electrically charged components and result in electrocution HOW T...

Page 5: ...pering with the engine speed adjustment could result in overheating of attach ments and could cause a fire Spilled fuel and its vapors can be come ignited from hot surfaces or sparks HOW TO PREVENT iT Turn engine off and allow it to cool before adding fuel to the tank Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fires Add fuei to tank in weii ventilated are...

Page 6: ...hut off valve drain the fuel from tank before transporting Transport fuel only in an OSHA approved container Always place generator on a protective mat when transporting to protect against damage to vehicle from leaks Remove generator from vehicle immedi ately upon arrival at your destina tion RISK OF BREATHING INHALATION HAZARD HAZARD Gasoline engines produce toxic carbon monoxide exhaust fumes W...

Page 7: ...hers HOW TO PR_ V_ NT iT Review and understand all of the operating instructions and warnings in this manual Become familiar with the operation and controls of the generator Know how to shut it off quickly Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fires o Keep children or others away from the generator at all times Always use a U L listed voltage sensiti...

Page 8: ...PARTS HAZARD Contact with moving parts can result in serious injury WHAT COULO HAPPEN The generator contains parts which rotate at high speed during operation These parts are covered by guarding to prevent injury HOW TO PREVENT iT Never operate generator with guarding or cover plates removed Avoid wearing loose fitting clothing or jewelry which could be caught by moving parts I _ i RiSK FROM LiFTi...

Page 9: ...until you have read Owner s Manual for Safety Assembly Operation Maintenance Storage Instructions NOTE Left and right describes the location of a part with the operator facing the outlet panel TOOLS NEEDED FOR ASSEMBLY 1 Box Cutter or Knife 2 1 2 Wrenches 2 9 16 Wrenches 1 1 thick x 1 square piece of wood REMOVE GENERATOR FROM CARTON Open carton from top Cut carton along dotted lines Remove all ca...

Page 10: ...tion The handle should be installed on the electrical outlet end of the generator Place one washer 12 on long cap screws 11 Align the handle brackets with the upper hobs pre drilled in the generator frame Place mentioned screws through frame and handle brackets Secure with lock nuts 8 and tighten o Locate the engine support Place one wheel bracket 4 on top of support as shown in iiiustra tion Alig...

Page 11: ...he engine FUEL SHUT OFF VALVE located under gas tank Used to shut off the flow of fuel to the engine ENGINE OiL FILL Check and fill engine with oil AIR CLEANER Includes filter element cartridge and foam pre cleaner that limits the amount of dirt that enters the engine FULL POWER SWITCH Allows the operator to dis tribute power across the outlets OiL FiLL ENGINE OIL DRAIN CiRCUiT BREAKER Each recept...

Page 12: ... OIL SHUTDOWN Your Craftsman generator engine is equipped with Low Oil Shutdown Low Oil Shutdown is a safety device designed to protect your engine from damage in the event the oil eve in the crankcase is low If while the engine is running the oil gets low it wi automatically shut itself down and wi not restart until the oil is added If the oil is low before start up the generator wi not start unt...

Page 13: ...derable distance from the generator a 3 wire extension cord that has a 3 blade grounding plug and a 3 dot receptacle that accepts the tool s plug MUST be used in order to reduce the risk of electrical shock A cord of adequate size must be used A minimum of 12 gauge wire size with at least a 20 amp draw can be used When amperage exceeds 20 amps a 10 gauge wire size should be used An extension cord ...

Page 14: ...lve lever to ON position Lower Limit SAE 10W 30 4 stroke automotive detergent oil is recommended for general use Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range i I _ _ B ___ _ Upper Limit _ 20 48 _ 80 180 F o30 20 la _ 18 Z0 38 _ 8 0 AMBIENT TEMPERATURE The SAE oil viscosity and service classifications are in the API label...

Page 15: ...eHfumes may reach an open flame CONNECTING ELECTRICAL LOADS Let engine run and warm up for five minutes after starting with no eHectricaHHead Connect Heads in the foHHowingmanner to prevent damage to equipment Connect inductive Headequipment first inductive Headsconsist of refrigerators freezers water pumps air conditioners or smaHH hand tooHs Connect the items that require the most wattage first ...

Page 16: ...o receive fuji value from the warranty opera tor must maintain the generator as instructed in this manual Some adjustments wiii need to be made periodicaiiy to maintain your generator GENERATOR MAmNTENANCE Your generator should be kept clean and dry at all times The generator should not be stored or oper ated in environments that include excessive moisture dust or any corrosive vapors If these sub...

Page 17: ...e drain piug and dipstbkbefore removing it Piace a suitaMe container bellow the engine to catch the used oii then remove the filler cap dipstick and the drain piug Remove the wing nut from the air filter and remove the filter Remove the foam filter from the paper filter Inspect both air filter elements and replace them if the are damaged Always replace the paper air filter element at the scheduled...

Page 18: ...eck for leaks Replace the O ring if there is any leakage Clean and RepJace Spark PJug Check spark plug yearly or every 100 operating hours Clean area around spark plug Remove and inspect spark plug Replace spark plug if electrodes are pitted burned or porcelain is cracked Check electrode gap with wire feeler gauge and set gap 030 if necessary Install spark tighten securely Spark Pmug CARBURETOR Th...

Page 19: ...s sible malfunction of the engine Generator Clean the generator as outlined in the Generator Maintenance paragraph on page 16 Check that cooling air dots and openings on generator are open and unobstructed Engine will not start No electrical output Repeated circuit breaker trip ping Generator overheating the circuit breaker depressed 1 Low on fuel or oil 2 Ignition switch in Off position 3 Faulty ...

Page 20: ...E ASSEMBLY 6 PANEL ASSEMBLY 7 ISOLATOR 8 FUEL NOSE 9 HEATSHELD 10 ISOLATOR 11 LOCK NUT 5 16 18 12 SCREW 5 16 18 x 1 13 LOCK WASNER 14 SCREW 5 16 18 x 3 4 15 GROUND STRAP 16 ENGINE modeJ GX270VWN2 17 NOSE CLAMP 301 ID 18 UNION REDUCER 1 4 TO 3 8 19 SCREW 1 4 x 5 8 20 LOCK WASHER SEE ENGINE PAGES 27 36 PART NUMBER GS 0795 91895680 SSN 632 GS 0443 GS 0909 GS 0844 GS 0433 GS 0225 GS 0675 GS 0033 SSF 8...

Page 21: ... 29 30 31 32 33 DESCRIPTION LABEL OPERATION SCREW HEX WASHER FUEL CLAMP 50 ID FUEL FILTER GROUND LUG SCREW 10 24 x 9 16 END COVER ENGINE COVER FUEL SHUT OFF VALVE DRAINCOCK GROMMET LOCK WASHER 10 SCREW M5 x 12HHCS LABEL WARNING PART NUMBER LA 3048 1 SSF 928 GS 0227 GS 0459 GS_0117 SSF 553 1 GS 0077 GS_0540 GS_0437 GS 0446 SSN 626 SSF 627 LA 2911 21 ENG Iv1GP 67004o ...

Page 22: ...ERT INTO O RING GROOVE PART OF 10 KEY NO 1 2 3 4 5 6 7 8 9 10 12 13 16 17 2I DESCRIPTION DRIVE END ADAPTER LOCK WASHER 3 8 CAP SCREW 3 8 16 x 1 ROTOR ASSEM BLY STATORTHRU BOLT STATOR ASSEMBLY WASHER 1 16OD x 11 32 NUT 5 16 24 ROTOR THRU BOLT BEARING SUPPORT HEX NUT 1 4 20 CAPACITOR CAPACITOR BRACKET SCREW 10 32 O RING tTEM NOT SHOWN DIODES PART NUMBER GS 0076 SSN 619 SSF 577 GS 0588 GS 0I 0 GS 058...

Page 23: ...N TO BE SNAPPED INTO OPENING INS DE REAR COVER KEY NO DESCRIPTION PART NUMBER 1 RECEPTACLE DUPLEX GS 0804 2 3 PRONG TWISTLOCK GS 0480 3 4 PRONG TWISTLOCK GS 0445 4 CIRCUIT BREAKER GS 0024 5 FULL POWER SWITCH GS 0045 6 SCREW 10 9 X 50 PLASTITE SSF 3156 7 SCREW 6 32 X 50 TORX SSF 583 8 SPEED NUT 6 32 SSF 584 9 COVER PANEL GS 0017 I 10 HEX JAM NUT 7 16 SSF 595 11 LABEL PANEL LA 3388 23 ENG MGP 670040...

Page 24: ... 2 used Lock Nut 3 8 16 2 used Wheel Bracket 2 used Foot Bracket Handle Handle Cap 2 used Lock Nut 5 16 18 9 used Cap Screw 5 16 18 x 3 4 6 used Isolator Foot Cap Screw 5 16 18 x 1 75 2 used Washer 2 used PART NO AC 0014 CAC 60 SSF 8111 ZN GS 0561 GS 0562 GS 0564 GS 0565 SSF 8150 SS 12 CD GS 0587 SSF 999 1 SS 6506 CD MGP 670040 24 ENG ...

Page 25: ...N 3 WiRE 12 AWG GREEN 4 WiRE 12 AWG GREEN 5 WiRE 12 AWG GREEN 6 WiRE 12 AWG GREEN 7 WiRE 12 AWG GREEN 8 WiRE 12 AWG GREEN 9 WiRE 12 AWG GREEN 10 WiRE 12 AWG RED 11 WiRE 12 AWG RED 12 WiRE 12 AWG RED 13 TUBE HEAT SHRINK 1 5 iN NA 14 SPLICE TERMINAL NA 15 WiRE 12 AWG RED 16 WiRE 12 AWG BLACK 17 WiRE 12 AWG BLACK 18 WiRE 12 AWG BLACK 19 WiRE 12 AWG ORANGE 25 ENG 15 120 DUPEX C MGP 670040 ...

Page 26: ... ELECTRICAL TAPE LEADS TO STATOR ROTOR STATOR LEADS 1 2 3 4 WINDING AUX I WINDING GROUND TOIFRAME 50uF CAPACITOR I REAR VIEW HOUSING MALE R_AR VIEW HOUSING FEMALE KEY NO 1 2 3 4 5 6 7 DESCRIPTION WHREPHN MALE WHREPHN MALE WHREPHN MALE WHREPHN MALE PLUG FRONT PLUG REAR CONDUHT FLEXHBLE MGP 670040 26 ENG ...

Page 27: ... 8X47 BOLT2 STUD 8X32 WASHER COMP HEAD COVER PIN A DOWEL 12X20 BOLT FLANGE 10X80 SPARK PLUG BPR5ES NGK Engine Serial Number From To 1457779 1457780 Qty I 1 1 I 1 I 1 I 1 1 2 2 2 1 2 4 i Part Number 12200 ZH9 000 12204 ZE2 306 12205 ZE2 305 12216 ZE2 300 12251 ZH9 000 12310 ZE2 020 95005 11001 30M 12391 ZE2 020 14775 ZE2 010 90014 ZE2 000 90042 ZE2 000 90047 ZE2 000 92900 08032 0E 9044t ZE2 010 943...

Page 28: ...1225386 1225386 WASHER DRAIN PLUG 12MM PIN LOCK 8MM PIN LOCK 1OMM BOLT FLANGE 6XI2 BEARING RADiAL BALL 6202 BOLT FLANGE 6XI2 CT2O0 ALERT UNiT OIL 2 1 1 1 1 2 1 I 2 1 I 1 1116513 1116514 1321603 1321603 Part Number 12000 ZH9 851 15510 ZE2 023 15510 ZE2433 15510 ZE2 043 16541 ZE2 010 32197 ZE2 003 90013 883 000 90131 896 650 90446 KE1400 91201 890 003 91353 671 003 94050 10000 94109 12000 94251 0800...

Page 29: ...HER PLAIN 6MM BOLTFLANGE 8X35 BEARING RADIAL BALL 6202 BEARING RADIAL BALL 6206 Engine Serial Number From To Qty I I 1071798 I I I 1071798 1 1 I 2 I 2 I 1090816 1 1 2 I I 7 I I Part Number 06165 ZE2 8II II38I ZE2 800 II400 ZE2 60I 15600 735 003 15600 735 700 I5620 ZG4 910 I5621 896 010 I5625 ZEI 000 I5625 ZEI 003 I6510 ZE2 8II I65II ZE2 000 I6512 ZE2 811 I6513 ZE2 000 16531 ZE2 000 90473 I47 000 9...

Page 30: ...25 RING SET PISTON OS0 50 RING SET PISTON 025 PISTON STD PISTON 0 25 PISTON 0 50 PISTON 075 PIN PISTON ROD ASSY CONNECTING STD ROD ASSY CONNECTING US0 25 BOLT CONNECTING ROD CLIP PISTON PIN 18MM Engine SerialNumber Qty From To 1 1 1 1 1 1 1 1 1 1 1 2 2 ZH98E0800 Part Number H C 13010 ZE8 601 3689585 13011 ZE8 601 3689619 13012 ZE8 601 3689643 13013 ZE8 601 3689676 13101 ZH9 000 3689692 13102 ZH9 0...

Page 31: ...1 ZE2 910 2 14441 ZE2 909 2 14451 ZEI 913 1 14568 ZEI 908 1 14711 ZE2 909 1 14721 ZE2 909 2 14751 ZE2 903 1 14771 ZE2 909 1 14773 ZE2 909 1 14781 ZE2 909 1 14791 ZE2 919 2 90912 ZE0 010 2 90296 ZE1 009 H C 3738291 5680970 4730495 3337169 2025591 6206254 2025609 4300901 1426907 2025617 2025625 2025633 2025641 2025658 2025666 3707494 1756964 1431287 FLYWHEEL i 1 3 Ref Description 1 FAN COOLING 2 PUL...

Page 32: ... NAUSEALT 08550 ZG921 11 ROPE RECOIL STARTER GRIP REINFORCEMENT SCREW CENTER BOLT FLANGE 6X8 Engine Serial Number Qty Part Number From To 1 1 1 1 2 1 1 2 1 1 1413598 1 1 1413598 1 1413599 1 1413598 1 1 3 28400 ZE2 W01ZA 28400 ZE2 W01ZB 28410 ZE2 W01ZA 28410 ZE2 W01ZB 28421 ZE2 W01 28422 ZE2 W01 28441 ZE2 W01 28442 ZE2 W01 28443 ZE2 W01 28444 ZE2 W01 28445 ZE2 W01 28461 ZE2 W01 28461 ZE2 W02 28462 ...

Page 33: ...82 2787869 5266184 0636845 2539138 Ref 1 2 3 4 5 7 8 9 11 12 AIR CLEANER I 7 7 ZH98E1500A Description GASKET ELBOW ELE_IENT AiRCLEANER ELEMENT AIRCLEANER FILTER OUTER COVER AIRCLEANER GROMMET AIR COLLAR AIRCLEANER COLLAR B AIR ELBOW COMP WINGNUT 6MM WINGNUT TOOL BOLT WASHER NUTFLANGE 6MM Engine SeriaINumber From To Qty Part Number H C 1 16271 ZE2 000 2025948 1 17210 ZE2 505 5266721 1 17210 ZE2 822...

Page 34: ...689 1173690 BF75B BF75B B 1173690 1173689 Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 I 1 I 1 1 Part Number 160t0 ZE2 812 16011 ZA0 931 16013 ZA0 93I t60t5 ZE2 005 t6015 ZE8 005 16016 ZH7 W01 I6024 ZE1 811 I6028 ZE0 005 I6044 ZE2 005 I6100 ZH9 W21 I6t24 ZE0 005 16166 ZH9 W20 16172 ZE3 W10 t6173 001 004 162II ZE2 000 16220 ZA0 702 16221 ZA0 800 16223 ZA0 800 16610 ZE1 000 t6953 ZE...

Page 35: ...18310 ZE2 W00 18328 ZE2 W01 18323 ZE2 WO0 18330 ZE2 W80 18333 ZE3 800 18333 ZK6 YOO 18355 ZE2 910 1838I ZE2 WIO 99813 883 000 99858 ZEI 900 94858 08008 H C 3678745 4613642 3678786 3678794 3520194 5164199 2482594 3678802 0636845 1431105 0481143 IGNITION COIL 4 12 13 14 ZH98E2OOOB Ref Description 1 COILASSY IGNmON 2 CAP ASSY NOISE SUPPRESSOR 6 GROMMET WIRE 10 WIRE STOP SWITCH 370MM 13 BOLT FLANGE 6X...

Page 36: ...OVERNOR ARM 19 NUT SELF LOCK 6MM 20 SCREW PAN 5X28 22 SCREW PAN 5X16 23 NUT FLANGE 6MM Engine SerialNumber From To Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 Part Number 16551 ZE2 000 16555 ZE2 000 16561 ZE2 000 16562 ZE2 000 16570 ZE2 W20 16571 ZE2 WO0 16574 ZE1 000 16575 ZE2 WO0 16578 891 000 16578 ZE1 000 16581 ZE2 WO0 16584 883 300 16592 883 310 90013 883 000 90015 ZE5 010 90114 SA0 000 93500 0...

Page 37: ...37 ENG lvlGP 67oo4o ...

Page 38: ...MGP 67OO4O 38 ENG ...

Page 39: ...39 ENG lvlGP 67oo4o ...

Page 40: ...rdering parts make sure you have the name make and model no of the merchandise and the name and number of the part you wish to order If calling locally please use one of the following numbers Regina 566 5124 Montreal 333 5740 Toronto 744 4900 Halifax 454 2444 Kitchener 894 7590 Ottawa 738 4440 Vancouver 420 8211 If you have any suggestions that would help us to improve our assembly operation instr...

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