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Craftsman 919.167801, Owner'S Manual

The Craftsman 919.167801 Owner's Manual is readily available for download, completely free of charge, at manualshive.com. This indispensable manual provides detailed instructions and essential information for optimum use and maintenance of the Craftsman 919.167801 product. Expand your product's potential by accessing this user-friendly manual today.

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Summary of Contents for 919.167801

Page 1: ...lines Assembly Operation Maintenance Service and Adjustments Troubleshooting Repair Parts CAUTION Read the Safety Guidelines and All Instructions Carefully Before Operating Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www sears com craftsman D26625 Rev 4 9 20 04 ...

Page 2: ...to a defect in material or workmanship within one year from the date of purchase RETURN IT TO THE NEAREST SEARS REPAIR CENTER THROUGHOUT THE UNITED STATES AND SEARS WILL REPAIR IT FREE OF CHARGE If purchased from Orchard Supply Hardware return to the nearest Orchard Store and Orchard will repair it free of charge If this air compressor is used for commercial or rental purposes the warranty will ap...

Page 3: ...ates a potentially hazardous situation which if not avoided may result in property damage IhN _o i f _ _bd 9 _ al In nk dn II_ i _l _o i o_l SAVE THESE INSTRUCTIONS _ _w IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT Some dust created by power sanding sawing...

Page 4: ...o not allow the compressor to operate unattended How To Prevent It Always operate the compressor in a well ventilated area free of combustible materials gasoline or solvent vapors If spraying flammable materials locate compressor at least 20 feet away from spray area An additional length of hose may be required Store flammable materials in a secure location away from compressor Never place objects...

Page 5: ... the tank or its attachments The tank is designed to withstand specific operating pressures Never make adjustments or parts substitutions to alter the factory set operating pressures For essential control of air pressure you must install a pressure regulator and pressure gauge to the air outlet if not equipped of your compressor Follow the equipment manufacturers recommendation and never exceed th...

Page 6: ...ge and adequate fuse protection I V Y_ I tm WARNING Risk to Breathing WHAT CAN HAPPEN The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid particles from the tank Breathing these contaminants can cause serious injury or death Sprayed materials such as paint paint solvents paint remover insecticides weed killers ...

Page 7: ...e service center personnel shrouds removed can expose you to moving par_s and can result in serious injury I F _ I I lm WARNING Risk of Falling WHAT CAN HAPPEN HOW TO PREVENT IT A portable compressor can fall from a table Always operate compressor in a stable secure workbench or roof causing damage to the position to prevent accidental movement of the compressor and could result in serious unit Ne...

Page 8: ...ar with the operation and controls of the air compressor Keep operating area clear of all persons pets and obstacles Keep children away from the air compressor at all times Do not operate the product when fatigued or under the influence of alcohol or drugs Stay alert at all times Never defeat the safety features of this product Equip area of operation with a fire extinguisher Do not operate machin...

Page 9: ... cut in pressure Cut Out Pressure When an air compressor is turned on and begins to run air pressure in the air tank begins to build It builds to a certain high pressure before the motor automatically shuts off protecting your air tank from pressure higher than its capacity The high pressure at which the motor shuts off is called cut out pressure Branch Circuit Circuit carrying electricity from el...

Page 10: ... attempt to operate this air compressor without first adding oil to the crankcase Serious damage can result from even limited operation unless filled with oil and broken in correctly Make sure to closely follow initial start up procedures D26625 Multi Viscosity motor oils like 10W 30 should not be used in an air compressor They leave carbon deposits on critical components thus reducing performance...

Page 11: ...to a solid level surface Hardware needed 4 Concrete anchors not supplied 4 3 8 Lag screw to fit concrete anchors not supplied 4 5 8 Washer shims found in parts bag if needed 1 Place the air compressor on on a solid level surface 2 Mark the surface using the holes in the air compressor feet as a template 3 Drill holes in the surface for the concrete anchors Install concrete anchors 4 Line up holes ...

Page 12: ...e product and comply with national and local electrical codes Refer to the product specification found in the front of this manual for the voltage and minimum branch circuit requirements Air Distribution System Plastic or PVC pipe is not designed for use with compressed air Regardless of its indicated pressure rating plastic pipe can burst from air pressure Use only metal pipe for air distribution...

Page 13: ...FEEDER LINES SLOPE AiR FLOW FLEXIBLE COUPLING LEG TYPmCAL COMPRESSED AmR DmSTRIBIJTmON SYSTEM AiR DISCHARGE VAEVE DRAIN COOK VALVE AIR COMPRESSOR 13 ENG D26625 ...

Page 14: ...base of the air tank and is used to drain condensation at the end of each use On Auto Off Switch Turn this switch ON to provide automatic power to the pressure switch and OFF to remove power at the end of each use Pressure Switch The pressure switch automatically starts the motor when the air tank pressure drops below the factory set cut in pressure It stops the motor when the air tank pressure re...

Page 15: ...ning or continuous leaking after unit reaches cut out pressure Air Intake Filter not shown This filter is designed to clean air coming into the pump This filter must always be clean and ventilation openings free from obstructions See Maintenance How to Use Your Unit How to Stop 1 Set the On Auto Off lever to OFF Before Starting Break in Procedure Serious damage may result if the following break in...

Page 16: ...and accessories NOTE A regulator MUST be installed when using accessories rated at less than 175 PSI Too much air pressure causes a hazardous risk of bursting Check the manufacturer s maximum pressure rating for air tools and accessories The regulator outlet pressure must never exceed the maximum pressure rating How to Start 1 Turn the On Auto Off lever to AUTO and allow tank pressure to build Mot...

Page 17: ...d bleed off all air pressure To ensure efficient operation and longer life of the air compressor outfit a routine maintenance schedule should be prepared and followed The following routine maintenance schedule is geared to an outfit in a normal working environment operating on a daily basis If necessary the schedule should be modified to suit the conditions under which your compressor is used The ...

Page 18: ... is plugged release all air pressure The valve can then be removed cleaned then reinstalled Oil NOTE Use a air compressor oil such as SAE 30 API CG CD heavy duty motor oil Under extreme winter conditions use SAE 20 weight oil NOTE Crankcase oil capacity is approximately 60 fluid ounces 1 8 I Checking 1 The oil level should be to the middle of the sight glass C 2 If needed remove oil fill plug A an...

Page 19: ... compressor off lock out the power supply and relieve all air pressure from the air tank 2 Remove the belt guard 3 Mark pump position on saddle 4 Loosen the motor mounting screws and slide the motor toward the air compressor 5 Remove the belt and replace with a new one 6 See the Adjust Belt Tension before tightening motor mounting screws Adjusting Belt Tension 1 Slide motor into original position ...

Page 20: ...en the motor drive pulley set screw See Parts manual for torque specifications 7 Visually inspect the motor drive pulley to verify that it is perpendicular to the drive motor shaft Points B1 and B2 of Figure should appear to be equal If they are not loosen the setscrew of the motor drive pulley and equalize B1 and B2 using care not to disturb the belt alignment performed in step 2 8 Retighten the ...

Page 21: ...lly move outlet tube away from check valve 4 Using an adjustable wrench loosen pressure relief tube nut at air tank and pressure switch Carefully move pressure relief tube away from check valve 8 6 Unscrew the check valve turn counterclockwise using a 7 8 open end wrench Note the orientation for reassembly Using a screwdriver carefully push the valve disc up and down NOTE The valve disc should mov...

Page 22: ...ed in this manual is not recommended If additional service is required contact your nearest Authorized Warranty Service Center Before you store the air compressor make sure you do the following 1 Review the Maintenance section on the preceding pages and perform scheduled maintenance as necessary 2 Set the On Auto Off lever to OFF 3 Close the globe valve 4 Remove the air tool or accessory 5 Open th...

Page 23: ...are not tight enough Check valve seat damaged Defective pressure switch release valve Defective air tank Leaking seal Move On Auto Off lever to the OFF position if the outfit does not shut off contact a Trained Service Technician Contact a Trained Service Technician Tighten fittings where air can be heard escaping Check fittings with soapy water solution DO NOT OVERTIGHTEN A defective check valve ...

Page 24: ...essory is used adjust the regulator as instructed in the Operation section NOTE Adjust the regulated pressure under flow conditions while accesory is being used Operate safety valve manually by pulling on ring If valve still leaks it should be replaced Decrease amount of air usage Check the accessory air requirement If it is higher than the SCFM or pressure supplied by your air compressor you need...

Page 25: ...g connection inside pressure switch and terminal box area Have checked by a Trained Service Technician Have checked by a Trained Service Technician Do not operate the compressor in the paint spray area See flammable vapor warning Bleed the line by pushing the lever on the pressure switch to the off position if the valve does not open replace switch 1 Check fuse box for blown fuse and replace as ne...

Page 26: ...45 165 in Ibs Tighten flywheel screw 33 37 ft Ibs Tighten mounting screws 20 25 ft Ibs Check belt tension see Adjusting Belt Tension in the Maintenance section Have checked by a Trained Service Technician Check belt tension see Adjusting Belt Tension in the Maintenance section Check belt tension see Adjusting Belt Tension in the Maintenance section Check belt tension see Adjusting Belt Tension in ...

Page 27: ...27_ENG D26625 ...

Page 28: ...I I I o Zo LvJ J _ o _ i1V T_ _ Lv_ I _40 J 32 _3 38 D26625 28_ENG ...

Page 29: ... AC 0751 CAC 4337 1 AC 0437 LA 3355 LA 3266 LA 3105 LA 3027 D20420 DESCRIPTION Outside Belt Guard Belt Set Screw Pulley Self Tapping Screw 10 x 5 8 2 Speed Nut 2 Screw 4 Inside Guard Belt Motor Screw 4 Nut Lock 4 Air Tank Drain Valve Pressure Switch Assembly Nipple Safety Valve Manifold Gauge Globe Valve Connector Conduit 3 8 Pressure Relief Tube Nut Sleeve Assembly 2 Connector Body Nut Sleeve Scr...

Page 30: ...I i9 20 i D26625 30 ENG ...

Page 31: ... ABP 9004009 Flywheel Washer 11 ABP 9110022 Flywheel Screw 12 ABP 9163020 Oil Seal 13 Z ABP 9013013 Shell Bearings 1 set 14 ABP 8226502 HP Running Gear Kit 15 ABP 8226503 LP Running Gear Kit 16 ABP 8227093 HP Ring Kit 17 ABP 8227092 LP Ring Kit 18 ABP 5962000 Intercooler 20 ABP 5281100 Replacement Filter 21 ABP 9024011 Oil Fill Plug NOT SHOWN ABP 9049020 D26625 D20387 Intercooler Safety Valve Owne...

Page 32: ... per defectos en materiales o mano de obra dentro del lapso de un aSo a partir de la fecha de su compra DEVUELVALOAL CENTRO DE REPARACIONES SEARS MAS CERCANO DENTRO DE LOS ESTADOSUNIDOS Y SEARS LO REPARARA LIBRE DE CARGO Si se hubiese comprado a Orchard Supply Hardware devuelvalo al comercio Orchard mAscercano y Orchard Io repararA libre de cargo Si este compresor de aire fuese utilizado para prop...

Page 33: ...e alerta indica una situaci6n potencialmente riesgosa la que si no es evitada podrfa causar da_os en la propiedada I_vJ To in IV__ _ in Hi _ II _ In d Lu _ o _ I I _ _uJ tl 7_ _ _Algunos tipos de aserrin creados por maquinas electricas de lijado aserrado amolado perforado u otras actividades de la construcci6n contienen rnateriales quimicos conocidos en el Estado de California como causantes de ca...

Page 34: ...dad Para reducir el riesgo de incendio no permita que el compresor opere desatendido _ COMO PREVENIRLO Opere siempre el compresor en un sector biee veetilado y libre de materiales combustibles gasolina o emanaciones de solvente En un area de rociado de materiales inflamables ubique al compresor por Io menos a 6 1m 20 pies de distancia del _rea de rociado Podria requerirse una exteesi6n de la mangu...

Page 35: ... sus accesorios El tanque esta diseSado para resistir presiones operativas especfficas Jam _s efectt_e ajustes o sustituya partes que alteren las regulaciones de presi6n originales de f _brica Para un control esencial de la presion debe usted instalar un regulador y un medidor de presi6n a la salida del aire de su compresor Si no estuviese equipado Siga las recomendaciones de los fabricantes de su...

Page 36: ...protecci6n de fusibles ADVERTENCIA Riesgo de inhalaci6n _QUE PUEDE OCURRIR El aire comprimido proveniente del compresor no es sano para respirar El chorro de aim puede oontener monbxido de oarbono vapores t6xicos o parUculas s61idas provenientes del tanque La inhalacibn de dichos oontaminantes puede Ilegar a causar serias lesiones o la muerte El rociado de materiales tales como pintura solventes r...

Page 37: ...ovidas autorizado de los servicentros puede exponerlo a ueted a partee movibles que podrian resultar en lesiones serias Id 1 d e ADVERTENCIA Riesgo de caida QUle PUEDE OCURRIR COMO PREVENIRLO Un compresor portatil puede caerse de la Opere siempre el compresor en una posici6n mesa el banco de trabajo o del techo daSando estable y segura a fin de prevenir el movimiento al compresor y pudiendo result...

Page 38: ...n y control del compresor de aire Mantenga fibre la zona de operaciones de persona alguna animales domesticos y obstAculos Mantenga alejados a los niSos del coxmpresor de aire en todo momento No opere el producto cuando se encuentre fatigado o bajo la influencia del alcohol o drogas Est6 alerta en todo momento Jam _s altere los elementos de seguridad de este producto Equipe la zona de operaciones ...

Page 39: ...motor arranca automAticamente se llama presi6n minima de corte Presibn maxima de corte Cuando un compresor de aire se enciende y comienza a funcionar la presi6n de aire en el tanque comienza a aumentar Aumenta hasta un valor de presi6n alto fijado en f_brica antes de que el motor autom_ticamente se apague protegiendo a su tanque de aire de presiones m_s altas que su capacidad La presi6n alta a la ...

Page 40: ...ntes haberle agregado aceite al carter Pueden ocurrir serios da_os inclusive con operaciones limitadas si no se Ilena de aceite y no se asienta correctamente Cerciorarse de seguir cuidadosamente los procedimientos para el arranque inicial D26625 _o _ _ Nosedebenusar aceites de viscosidad mt_ltiple como 10W30 en ningtin compresor de aire Estos aceites dejan depbsitos de carbono en componentes criti...

Page 41: ...arugos para anclaje en cemento no provistos 4 Arandelas 5 8 plug en la bolsa de piezas Cu_as en caso de ser necesario 1 Instale el compresor de aire sobre una superficie s61ida y nivelada 2 Marque la superficie utilizando como plantilla los orificios existentes en las paras del compresor de aire 3 Perfore la superficie a fin de penetrar los tarugos para anclaje en el cemento Coloque los tarugos en...

Page 42: ... un sistema de cableado permanente a tierra para equipos o al terminal del artefacto La conexi6n a tierra est_ claramente indicada sobre el compresor Sistema de distribuci6n de aire o _ Lostubosde plastico o PVC no han sido disefiados para usarlos con aire comprimido Independientemente de Io que estd indicado como especificaci6n de presi6n las cafierias de plastico pueden explotar debido a la pres...

Page 43: ...PENDIENTE DE LA TUBERiA DE ALIMENTACION CON FLUJO COLUMNA DE DESECHOS SISTEMA TiPmCO DE DISTRIBUCI6N DE AIRE VALVU LA GR_FO DE PURGA COMPRESION DE AIRE 43_SP D26625 ...

Page 44: ...lectrica al t_rmino del uso Interrupter de presi6n El interruptor de presi6n permite el arranque autom_tico del motor cuando la presi6n del tanque disminuye por debajo del valor de la presi6n de conexi6n regulada en fabric El motor se detendr_ cuando la presi6n del tanque alcance los valores de presi6n de corte regulado en fAbrica para su desconexi6n Wilvula de seguridad Si el interruptor de presi...

Page 45: ...Off en la posici6n OFF Antes de poner en marcha Procedimiento para el asentamiento _Si las siguientes instrucciones no fuesen seguidas estrictamente podr_n ocurrir serios dahos Este procedimiento es necesario antes de poner en servicio al compresor de aire y cuando la v_lvula reguladora o la bomba completa del compresor haya sido reemplazada 1 Aseg_rese que la palanca On Auto Off est_ en la posici...

Page 46: ...explosi6n Verifique los valores de m_xima presi6n dados por el fabricante de las herramientas neum_ticas y los accesorios La presi6n de salida del regulador jamds debe exceder los valores de maxima presi6n especificados Como poner en marcha 1 Mueva la palanca On Auto Off a la posici6n AUTO y deje que se incremente la presi6n del tanque El motor se detendrA una vez alcanzado el valor de presi6n de ...

Page 47: ...uente de energia del compresor y purgue toda la presi6n de aire Para asegurar una operaci6n eficiente y una vida Qtil m_s prolongada del equipamento de su compresor de aire debe prepararse y seguirse un programa de mantenimiento de rutina El siguiente programa de mantenimiento de rutina estA dise_ado para un equipo funcionando diariamente en un ambiente normal de trabajo Si fuese necesario el prog...

Page 48: ...aje fuera del ripe enchufe elimine toda la presidn de aire La vAIvula podrA entonces ser extraida limpiada y finalmente reinstalada Aceite NOTA Use aceite para compresor de aire tal come aceite para motor para servicio pesado SAE 30 API CG CD Bajo extremas condiciones de invierno use aceite pesado SAE 20 NOTA La capacidad de aceite del carter del cig0eSales de aproximadarnente60 onzas fluidas 1 8l...

Page 49: ...erar toda presi6n de aire dentro del tanque 2 Extraiga la protecci6n de la correa 3 Marque la posici6n de la bomba sobre el montante 4 Afloje los tomillos montantes del motor y deslice este hacia el compresor 5 Retire la correa y reempl4cela por una nueva 6 Vea Regulaci6n de la tensi6n de la correa antes de ajustar los tornillos montantes del motor Regulaci6n de la Tensibn de la Correa 1 Deslice e...

Page 50: ...caciones de torque Verifique vieualmente que la polea de empuje del motor este perpendicular al eje del mismo Los puntos B1 y B2 de ia figura deben parecer iguales Si aef no fuera afioje el juego de tomillos de fijaci6n de la polea de empuje del motor e iguale B1 y B2 teniendo cuidado de no alterar la alineaci6n de la correa ejecutada en el paso 2 8 Reajuste los tornillos de fijaci6n de la polea d...

Page 51: ...floje la tuerca del tubo aliviador de presi6n en el tanque de aire y el interruptor de presi6n Retire cuidadosamente la tuberla de alivio de presi6n de la v_lvula de retenci6n Desenrosque la vMvula de retenci6n girAndola hacia la izquierda usando una Ilave de boca de 7 8 plug 22 mm Tome nota de la orientaci6n para volverla a ensamblar Usando un destornillador empuje con cuidado el disco de la vMvu...

Page 52: ...l Si se requiere de servicios adicionales contactarse con el Centro de Servicios de Garantfa Autorizado mAs cercano Antes de guardar su compresor de aire asegt_rese de hacer Io siguiente 1 Revise la secci6n Mantenimiento de las pAginas precedentes y ejecute el mantenimiento programado de acuerdo a la necesidad 2 Coloque la palanca On Auto Off en la posici6n OFF 3 Cierre la vAIvula de asiento 4 Ext...

Page 53: ...ora Tanque de aire defectuoso P6rdida de aire en el tanque de aire o en las soldaduras del tanque de aire Perdida de aire entre el cabezal y el plato de v_lvula P6rdida en el sellado CORRECClON Mueva la palanca On Auto Off a la posici6n OFF si el equipo no cor_a contacte a un tecnico calificado para el servicio Contacte a un t_cnico de servicio calificado Ajuste las conexiones en las que el aire p...

Page 54: ...xcesiva cantidad en la merma de presi6n cuando se agrega el uso de un accesorio ajuste el regulador de acuerdo a las instrucciones dadas en la secci6n Operaci6n NOTA Ajuste la presi6n regulada bajo condiciones de flujo mientras se este usando el accesorio Opere manualmente la vAIvula de seguridad tirando de su anillo Si la vAIvula aun pierde deber_ ser reemplazada Disminuya la cantidad de uso de a...

Page 55: ...de cableado dentro del interruptor de presi6n y del Area de la caja de terminales Haga inspeccionar por un tecnico capacitado de servicio Haga inspeccionar por un tecnico capacitado de servicio No haga funcionar el compresor en el Area de pintura por rociado Vea la advertencia acerca de vapores inflamables Purgue la Ifnea empujando la palanca en el interruptor de presi6n a la posici6n Off Apagado ...

Page 56: ...ido Acumulaci6n de carb6n en la bomba Correa demasiado ajustada Correa suelta Correa demasiado ajustada Polea floja Polea desalineada La bomba del compresor no tiene aceite Correa suelta HAgala verificar por un t_cnico entrenado Verifique la tensi6n de la correa vea Regulaci6n de la tensi6n de la correa en la secci6n Mantenimiento Verifique la tensi6n de la correa vea Regulaci6n de la tensi6n de l...

Page 57: ...57 SP D26625 ...

Page 58: ...D26625 58_SP ...

Page 59: ...59 SP D26625 ...

Page 60: ...ke vacuums lawn equipment and electronics call or go on line for the nearest Sears Parts and Repair Center 1 800 488 1222 Anytime day or night U S A only www sears com To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparaci6n a domicilio y para ordenar piezas 1 888 SU HOGAR sM 1 888 784 6427 Au Canada pour service...

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