background image

Summary of Contents for 580.327181

Page 1: ...on Fri 8 a m to 5 p m CT CAUTION Before using this product read this manual and follow all Safety Rules and Operating Instructions Safety Assembly Operation Maintenance Parts SEARS ROEBUCK and CO Hoffman Estates IL 60179 U S A Visit our Craftsman website www sears com craftsman Part No B1901 Draft 4 6 29 1999 ...

Page 2: ...s with all mechanical devices engines need periodic parts service and replacement to perform well This warranty will not cover repair when normal use has exhausted the life of a part or engine THERE IS NO OTHER EXPRESS WARRANTY SEARS HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY ...

Page 3: ... sides of generator even while operating unit outdoors or you could damage the unit Never store generator with fuel in tank where gasoline vapors might reach an open flame or spark or pilot light as on a furnace water heater or clothes dryer FIRE or an EXPLOSION might result Generator exhaust gases contain DEADLY carbon monoxide gas This dangerous gas if breathed in sufficient concentrations can c...

Page 4: ...harged prior to installation Install the battery as follows Find the battery tray and fasteners shipped loose in the carton You should have two 7 J bolts two lock washers two flat washers and two hex nuts Remove the 4 battery tray screws from cradle Position the battery tray and install with supplied hardware Set battery onto tray Retain battery to tray with two J bolts two lock washers two flat w...

Page 5: ... and insert retaining pin item 4 Remove the blocks Attach the vibration mounts item 7 to the support leg item 6 with two M8 x 30mm capscrews item 8 M8 washers item 12 and M8 Lock Nuts item 9 With the Wheels on you can now tilt the generator end forward and attach the support leg with two M8 x 20mm cap screws item 11 and two lock nuts item 9 Set the generator down so it is level and attach the hand...

Page 6: ...oad The cord set should be rated for 250 Volts at 30 Amps Use this receptacle to operate 120 240 Volt AC 60 Hz single phase loads requiring up to 7200 watts 7 2 kW of power 120 Volt 30 AMP Receptacle Use a NEMA L5 30P type plug with this receptacle Connect a 3 wire cord set rated for 125 Volts at 30 AC Amps to the plug Use this receptacle to operate 120 Volt AC 60 Hz single phase loads requiring u...

Page 7: ... of 120 Volt at 20 Amp AC single phase 60 Hz electrical lighting appliance tool and motor loads 240 Volt AC 50 Amp Receptacle May be used to supply electrical power for the operation of 240 Volt at 31 25 Amp AC single phase 60 Hz electrical loads 12 Volt DC 10 Amp Receptacle This receptacle allows you to recharge a 12 Volt automotive or utility style storage battery with the charge cables provided...

Page 8: ... in cold weather these multi viscosity oils will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible damage from running low on oil I colder _ 32 F _ warmer 5W30 SAE 30 Place generator on a level surface and remove the yellow oil fill cap and add engine oil until level is at point of overflowing Check engine oil level before starti...

Page 9: ...oil pressure during operation the engine shuts down As the system shuts down the low oil light comes ON However once the engine has stopped rotating this light will go OFF Restarting If you try to restart the engine within 10 seconds after it shuts down the engine may NOT start The system needs 5 to 10 seconds to reset If you do restart the engine after such a shutdown and have not corrected the l...

Page 10: ...starting wattage when selecting electrical devices to connect to your generator First figure the watts needed to start the largest motor Add to that figure the running watts of all other connected loads The Wattage Reference Guide below is provided to assist you in determining how many items your generator can operate at one time WATTAGE REFERENCE GUIDE RUNNING WATTS Air Conditioner 12 000 Btu 170...

Page 11: ...S The warranty of the generator does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain generator as instructed in this manual Some adjustments will need to be made periodically to properly maintain your generator All adjustments in the Service and Adjustments section of this manual should be made at least once ea...

Page 12: ...with filter adapter Then tighten an additional 3 4 turn Fill oil sump with recommended oil See Before Starting the Engine on page 8 for oil recommendations Install the oil fill plug and tighten securely Wipe up any spilled oil CLEAN REPLACE SPARK PLUG Change the spark plug every 100 hours of operation or once each year whichever comes first This will help your engine to start easier and run better...

Page 13: ... of its compression stroke both valves closed To get the piston at top dead center pull on the recoil handle slowly watching the piston trough the spark plug hole As you pull on the recoil handle the piston should move up and down The piston is put Top Dead Center when it is up as high as it can go Feeler Allen Wrench Gauge Loosen Jam Nut Loosen the rocker arm jam nut Use an 8mm allen wrench to tu...

Page 14: ...en flame Be sureengineis cool Do not smoke Protect Fuel System Remove all gasoline from the fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Run engine until engine stops from lack of fuel Change Oil While engine is still warm drain oil from crankcase Refill with recommended grade Oil Cylinder Bore I_ CAUTION Avoid sprayfromsparkplughole when...

Page 15: ...adthe Generator 4 ContactSearsServiceFacility 1 Setswitchto RUN 2 Cleanor replaceair cleaner 3 Fillfuel tank 4 Draingas tank fill with freshfuel 5 Connectwire to sparkplug 6 Replacesparkplug 7 Draingas tank fill with freshfuel 8 Openchokefullyandcrankengine 9 Lowoil level 9 10 Excessively rich fuel mixture 11 Intakevalvestuckopenor closed 12 Enginehas lostcompression 1 Out of gasoline 2 Lowoil lev...

Page 16: ...16 ...

Page 17: ...ill CRAFTSMAN 7500 Watt AC Generator 580 327181 Wiring Diagram 1 1 17 ...

Page 18: ...RAFTSMAN 7500 Watt AC Generator 580 327181 Main Unit Exploded View 51 5O 72 27 29 51 21 22 55 I 2O 55 10 58 7O 66 J TO TERMINAL ON BA WERY 900 9 17 7O 65 67 DETAIL OF ELECTRIC START SWITCH TO STARTER 18 ...

Page 19: ...0 x 12mm BRACKET Muffler SCREW 5 16 18 x 3 4 MUFFLER GASKET Muffler 63 77282 1 SWITCH Starter 64 22287 2 SCREW 1 4 20 x 3 4 65 22097 2 WASHER M6 Lock 66 22127 2 NUT 1 4 20 Hex 67 77283 1 ASSY Starter Switch 68 96068 1 SHIELD Heat 69 56893 5 CRIMPTITE 10 24 x 1 2 PIN 4 mm x 10 Roll WRAP Stator HHCS M5 0 8 x12 Lg NUT M5 Locking CARRIER Rear Bearing TAPTITE M5 0 8 x 10 Lg BOLT M6 1 x 190 mm Stator RE...

Page 20: ...x 12 mm 20 83970 1 SWITCH Idle Control 21 64525 4 WASHER 7 16 Int Lock 22 87962 1 SCREW M3 0 5 x 10 mm WASHER M3 Lock 23 84335 1 CIRCUIT BREAKER 30 AMP 24 84134 1 CIRCUIT BREAKER 20 AMP 25 92069 1 WASHER 8 Shakeproof 26 84028 1 OUTLET 30A 120V Locking Type 27 75475 9 OUTLET 30A 120V 240V Locking 30 74191 1 Type 31 90418 1 OUTLET 20A 120V 32 75476 1 WASHER M4 Flat DESCRIPTION WASHER 8 M4 Lock NUT M...

Page 21: ...RT NO 93393A 89742 93693A 87005 89635 93696 27007 42909 52858 22247 39253 22145 39287 QTY 1 2 1 2 2 1 2 2 8 2 2 2 4 DESCRIPTION HANDLE WHEEL AXLE PIN Retaining SPACER Wheel LEG Support MOUNT Vibration CAPSCREW Hex Hd M8 1 25 x 30 Lg NUT Lock M8 WASHER Wheel CAPSCREW Hex Hd M8 1 25 x 20 Lg WASHER Vibration Mtg HHCS M8 1 25 x 45 Lg GR 10 9 2 ...

Page 22: ...Led Assembly 93104 1 L O S Decal 93611 1 Black Sleeving 84329 1 3 Pin Male Hsg 92981 1 Wire Asm 22097 2 M6 Lockwasher 92079 2 M6 x 30 Taptite 84542 1 Ignition Coil ITEM 20 21 23 24 25 27 28 29 30 PART NO QTY DESCRIPTION 72347 1 Sparkplug 72734 1 Governor Lever 83502 1 Adjust Screw 83512 2 M8 x 15 Taptite 73100 1 60Hz Gov Spring 83503 1 M5 Lock Nut 73101 1 Governor Bracket 72735 1 Governor Rod 7278...

Page 23: ...756 7 M6 x 10 Taptite 78609 2 Cover Bolt 73104A 1 Air Box Cover 92437 1 Blower Housing 88434 1 Lower Wrapper 66476 4 M6 x 12mm cap screw 96195 1 Recoil Assembly 96196 1 Recoil Cup 73116A 1 Back plate E SRT 81668 5 M6 x 10 HHCS 83512 1 M8 x 15 Taptite ITEM 17 22 26 93 PART NO QTY DESCRIPTION 21544 1 Starter Motor 40976 2 SHCS M8 1 25 x 20 22129 2 Lock Washer M8 B2160 1 Rubber Spacer ITEM 2 3 4 5 6 ...

Page 24: ...73108A 1 Air Cleaner Base 33 40945 2 M6 x 20 SHCS 45 49811 4 M6 Flatwasher 34 81647 2 Carb Bolt 46 59635 1 8 x 3 8 Plastite 35 66476 2 M6 x 12 HHCS 47 73111 1 Air Filter 36 91028 1 K Adapter 48 81646 1 Pre cleaner 37 22097 3 M6 Lock Washer 49 83504 1 Choke Knob 38 49813 2 M6 Hex Nut 50 47411 2 M6 x 16 HHCS 39 90970 1 Carb Airbox Gasket 51 90827 1 Brkt Air Box 40 93873 2 M6 Ribbed Lockwasher 60 303...

Page 25: ...Taper 88261E 1 40 Jam Nut Rocker Arm 72696 2 Plugs 410 41 Push Rod Guide Plate 78694 1 12 Crankshaft Seal 72655 2 42 M10 x 108 Head Bolt 21742 4 13 Gov Gear Assembly 83912 1 43 Rocker Cover Breather 83938 1 14 Governor Retainer 78645 1 Assembly C Ring 44 Oil Fill Plug 76329 1 15 Governor Spool 76365 1 46 O ring 17 8 I D x 2 4 THK 86254 1 19 Camshaft Assembly 83932 1 47 3 8 NPT Pipe Plug 26925 2 20...

Page 26: ...es Sears recommends that you retain all receipts covering maintenance on your ULGE engine However Sears cannot deny warranty solely because of the lack of receipts or for your failure to ensure the As the ULGE engine owner you should be aware that Sears may deny any and or all warranty coverage or responsibility if your ULGE engine or a part component of it has failed due to abuse neglect improper...

Page 27: ...ect or improper maintenance will not be covered Add On or Modified Parts The use of add on unauthorized or modified parts constitutes sufficient reason for denial of submitted warranty repairs Sears will not be held liable for repairs of this type How to File a Claim If you have any questions regarding your warranty rights and responsibilities you should contact your nearest authorized service cen...

Page 28: ...s 1 800 665 4455 For the repair or replacement parts you need Call 7 am 7 pm 7 days a week 1 800 366 PART 1 800 366 7278 Para ordenar piezas con entrega a domicilio 1 800 659 7084 For the location of a Sears Parts and Repair Center in your area Call 24 hours a day 7 days a week 1 800 488 1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call...

Reviews: