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Summary of Contents for 113.198111

Page 1: ...odel and serial numbers may be found at the rear of the base You should record both model and serial number in a safe place for future use CAUTION READ ALL INSTRUCTIONS CAREFULLY I RRFTSMRN 10 INCH RADIAL SAW Assembly Operating Repair parts Sold by SEARS ROEBUCK AND CO Chicag_o IL 60684 U S A Part No SP5101 Printed in U S A ...

Page 2: ...sed in the United States This warranty gives you specilic legal rights and you may also have other rights which vary from state to stale SEARS ROEBUCK AND CO DEPT 698 731A Sears Tower Chicago IL 60684 Table of Contents Section Title Page Numbers Safety Information 3 6 Putting Your Saw Together 7 12 Location and Function of Controls 13 16 Alignment of the Blade 1 33 Electrical Connections 34 35 Cro...

Page 3: ...y injured or killed CAUTION Means that if the safety in formation is not followed someone may be in jured All of the safety information and cutting steps are critical to the safe operation of the radial arm saw Major Hazards 1 Workpiece Kickback Kickback is an uncontrolled grabbing and throwing of the workpiece during ripping If kickback occurs the workpiece can hit you hard enough to cause broken...

Page 4: ...te the risk of being injured when using the radial arm saw Failure to do so can result in a life threatening injury or death If a workpiece is fed into the end of the saw with the anti kickback pawls it can take off like a missile Anyone hit by the workpiece can be killed Feed the workpiece into the in feed end of the saw blade the end that does not have the anti kickback pawls iWr n Wa e I __ _ W...

Page 5: ...the table the saw can tip over Saw Safety 1 Keep guards and anti kickback pawls in place and in working order 2 Check for broken or damaged parts before using saw A damaged guard or other saw part should be checked for alignment bind ing breakage and correct mounting to make sure they are working properly Repair or replace damaged guards or other saw parts 3 Unplug saw before doing maintenance mak...

Page 6: ...te read and follow the safety in structions and information contained in these labels 1 Wrong way feed label located on the out feed end of the blade guard f DANGER TO AVOID INJURY DO NOT FEED MATERIAL INTO CUTTING TOOL FROM THIS END Fig 7 Wrong Way Feed Label 2 Safety instruction label located on the front of the saw near the hai_dwheel I DANGERI FOR YOUR OWN SAFETY 1 Read and understand owner s ...

Page 7: ...e the parts you need during assembly The following parts are included with model 11_ 1981 l l A Basic Saw Assembly 1 B Operator s Manual 1 C Leg 4 D Stiffener Lower 4 E Stiffener Leg 4 F Channel Table Mounting 2 G Trim Caps 2 tf Trim Ledge l I Rear Table 1 I Spacer 1 K Fence 1 L Front Table 1 M Loose Parts Bag 4 This is the total number of loose parts bags F Fig 10 Parts for Model 113 198111 2 Ide...

Page 8: ...icator Bevel l V Cap Motor Support 1 W Screw Pan Hd 10 32 x 1 2 1 X Lockwasher Ext 10 1 Y Switch Key 1 Z Fable lamp 2 AA Tee Nut 1 AB Cup Point Set Screw 1 4 20 x 7 8 1 AC Washer21 64x9 16xl 16 2 AD Lock Nut 5 16 18 2 AE Pan Hd Screw Ty T I 4 20 x 1 3 4 AF U Clip 1 4 20 I AC AA AB AD AF AG Hex Hd Screw 5 16 18 x 3 4 4 AH Washerll 32xT Sxli16 4 AI Lockwasher 5 16 4 AJ Hex Nut 5 16 18 4 AK Pan Hd Sc...

Page 9: ...les in the parts will line up and others will not This happens because some parts are used in other equipment or for other purposes Follow the instructions carefully The figures will show which holes should line up in each step 5 If it is difficult to get bolts through the holes you may need to use a Phillips screw driver to help shift the parts into place Building the LEG SET The following parts ...

Page 10: ... blade can roll for ward toward you if the leveling feet are not correctly adjusted Workpiece or saw can move unexpectedly if cabinet rocks Fingers hand or arm can be cut off from blade contact Adjust leveling feet before using your saw 7 If the leveling feet raise the front of the saw slightly higher than the rear and if the leg set does not rock go to step 13 or If the leveling feet do not raise...

Page 11: ...knut Do not over tighten 10 Push the bevel lock to the left as far as it will go Figure 19 3 Lock the rip lock 4 Turn the handwheeI in a clockwise direction to raise the radial arm about 2 inches and remove the styrofoam packing blocks 5 Clean the small pieces of styrofoam off the saw 6 Place the motor on the center channel of the saw 7 Remove the lock nut and fiat washer t rol the motor pivot sup...

Page 12: ... the leg set with four truss head bolts Put a lockwasher and hex nut on each bolt and tighten using a 7 16 inch wrench or socket Figure 20 Truss Head Bolt Saw 1 Leg Set kockwasher _ Hex Nut _ 1_ Lit 2 Reach through the top of the saw and use four screws to fasten the trim ledge in place Tighten using a Phillips screwdriver Figures 21 22 Fi9 21 O Fig 22 Phillips Head Screws 3 Hold the right trim ca...

Page 13: ...re 25 WARNING The saw can start ac cidentally or be used by children and others when the yellow key is left in the red switch Always remove the yellow key when the saw is off and keep it out of the reach and sight of children Z WARNING The saw will start im mediately when the power comes back on after a blackout if the red switch is left on Always turn the switch off and remove the yellow key when...

Page 14: ...e motor when you unlock the bevel lock Fig 26 Miter Lock Unlocked To lock the miter lock push the lock to the left Figure 27 Fig 28 Bevel Lock Unlocked Fig 27 Miter Lock Locked There are three pre set miter angles at 45 0 and 45 You will feel the radial arm snap into position at these miter angles To unlock the arm when it is in one of these pos tions pull the miter lock all the way to the right a...

Page 15: ..._d_ el lock when the motor ig in one o these positions stand facing the saw handle pull the swivel lock all the way toward you and turn the motor as yon hold the lock in this position Rip Lock The rip lock is used to hold the motor and blade at a fixed position along the radial arm It is used during ripping to hold the blade a desired distance from the fence while the workpiece is fed through It i...

Page 16: ...e complete turn of the handwheel moves the arm 1 16 inch The handle can be folded in by pushing the red button while pushing the handle in All Controls Always lock the miter swivel and bevel locks before making a cut on your radial arm saw When ripping the rip lock must also be lock ed When crosscutting the rip lock should be locked before and after each cut when the saw is in the rearmost positio...

Page 17: ...lade and blade guard are removed from the arbor shaft before begin ning to align your saw Do not install the blade or blade guard until you are instructed to do so Adjusting Elevation The goal of this adjustment is to make up ward and downward movement of the radial arm smooth and firm If the column that sup ports the arm is too tight it will be difficult to move the ar_a up and down and to get ac...

Page 18: ...if the arbor shaft hits you Hold the motor when you unlock the bevel lock 6 Turn the motor until the arbor shaft is pointing straight down toward the saw Figure 38 Arbor Wrench Rear Bolt Fig 38 7 Lock the bevel lock to hold the motor in this position 8 Unlock the miter lock and move the arm to the left as far as it will go about 50 miter 9 Unlock the rip lock and move the motor until the arbor sha...

Page 19: ...any point repeat steps 8 21 until the table supports are level or If there is a gap between the arbor wrench and the arbor shaft at any point repeat steps 8 21 until the table supports are level I orWrench Rear Bolt Table Support Fig 40 18 Repeat steps 13 17 with the arbor shaft over the front and rear bolts on the right table support Slide the rear end of the table sup port up or down when the ar...

Page 20: ...own Figure 43 Fig 4a Fig 44 u Clip 5 Start the cup point set screw through the leveling hole Do not tighten Figures 45 46 Fig 46 Cup Point Set Screw 6 Put a washer in each of the mounting holes Figures 45 47 G Fig 47 Washer for Mounting Holes 7 Start a pan head machine screw through the center mounting hole Do not tighten Figures 45 48 4 Place the front table on the saw so that the mounting holes ...

Page 21: ...he rear of the right table support Figure 52 Fig 50 10 If there is a gap larger than 1 32 inch go to step 11 or 2 Put a washer and locknut on the table clamp and tighten using a 1 2 inch wrench or socket Figure 52 If there is a gap less than 1 32 inch or no gap at all tighten the leveling screw and the cen ter mounting screw Do not overtighten Then go to step 12 l 1 If the gap is at the center of ...

Page 22: ...is perpendicular to the table Figure 53 Fig 53 4 Unlock the rip lock and move the motor until the motor arbor is over the front table 5 Lock the rip lock miter lock and bevel lock 6 Lower the radial arm until the motor arbor is making very light contact with front table 7 Lay a framing square on the front table with the long edge along the back of the table and the short edge alongside the motor a...

Page 23: ...four screws in the front of the column support slightly and try again Loosen all of these screws the same amount so that you do not force the radial arm out of line 16 Repeat step 15 until movement of the radial arm is smooth but firm Then go to step 17 17 Lay a framing square on the front table with the long edge along the back of the table and the short edge alongside the motor arbor as before 1...

Page 24: ...or shaft and use the arbor wrenches to tighten The arbor shaft has left handed threads so you will have to turn the nut counterclockwise to tizhten Do not overtighten CAUTION Overtightening the arbor nuts may cause the blade collars to warp and the blade to wobble while cut ting Use the arbor wrenches to tighten the arbor nuts but do not overtighten 4 Lock the table clamps and rip lock 5 Place the...

Page 25: ... square is flush with the blade 20 If the square is flush with the blade after each rotation go to Step 21 or If there is a gap between the square and the blade after any rotation go back to step 8 and repeat 21 Install bevel scale indicator by inserting one end into the opening in the yoke Slide the indicator to one side and push until it snaps in place Tabs are located on the outside of the open...

Page 26: ...gles when using a hex L wrench with pliers Fig 62 8 Hold the square in place and turn the motor until the square is flush with the blade 9 Hold the saw handle tightly and lock the swivel lock 10 Check the square to make sure it is still flush with the blade 11 Tighten the four screws under the yoke using a 1 8 inch hex L wrench 12 Place the framing square with the long edge against both the fence ...

Page 27: ...lade and not on the set of a tooth Figure 64 4 Turn the blade v_ith your hand several times and check to see if the square is flush with the blade 5 If the square is flush with the blade after each rotation Figure 65 go to step 11 or If there is a gap between the square and the blade after any rotation Figure 65 go to step 6 i Right Table Fence Wrong _ __F_ 1 Wrong _lu _ rrM t r_t If Table ence Ta...

Page 28: ...to step 16 or If you cannot keep the carriage bearings from turning while the motor moves go to step 22 16 Wipe the V shaped groove in each car riage bearing and the track they ride on with a cloth to remove sawdust and other debris Oil if necessary 17 Loosen tile hex nut on the carriage bear ing that was loose Use a 9 16 inch wrench to hold the bolt and a 1 2 inch wrench to loosen the nut 18 Turn...

Page 29: ...d can swing down quickly You can be cut or injured if the blade hits you Hold the motor when you unlock the bevel lock 4 Lock the bevel lock rip lock and swivel lock 5 Place the corner of the framing square against the fence so that the long edge is on the table under the blade and the short edge is sticking up in the air Make sure that the long edge is perpendicular to the fence Figure 120 7 Turn...

Page 30: ... bottom side of the motor support until the square is flush with the blade 12 Hold the motor firmly and lock the bevel lock 13 Check the square to make sure that it is still flush with the blade 14 Tighten the two screws on the back of the motor support 15 Place the corner of the framing square against the fence so that the long edge is on the table under the blade and the short edge is sticking u...

Page 31: ...tween the motor and the fence Figure 75 Guard Clamp Screw Fig 73 Metal Plate 2 Place the guard over the blade You will feel the guard fall into place when the ridge on the inside of the guard slides into the slot on the motor Figure 74 Fi9 74 J Fig 75 In rip Position 6 Lock the swivel lock 7 Lower the radial arm until the blade is just above the table 8 Unlock the rip lock and move the motor back ...

Page 32: ...e blade 15 Tighten both nuts using a 1 2 inch wrench Do not move the spreader as you tighten these nuts 16 Check the blade and spreader again to make sure that they are both against the fence If not go back to step 13 and repeat 17 Once the blade and spreader are in line raise the spreader up to the guard and tighten the wing screw to hold it in place 18 Unlock the rip lock 19 Pull the motor forwa...

Page 33: ... position Lock the swivel lock Inches Fig 78 Out Rip Saw Position Infeed End 3 Measures 2 from rip fence to nearest tooth on the blade and lock rip lock handle 4 Adjust out rip scale indicator by slid ing until indicator line reads 2 inches on the upper of the two out rip scales as illus trated Out rip scales are located on left side of arm 5 Unlock rip lock and move blade away from fence Unlock t...

Page 34: ...rounded Outlet Fig 79 Plug for Less Than 150V Your saw must be properly grounded Not all outlets are properly grounded If you are not sure that your outlet is properly grounded have it checked by a qualified electrician _I WARNING If not properly grounded this power tool can cause electrical shock particularly when used in damp locations A L dlIWARNINL_ If an electrical shock oc curs your reaction...

Page 35: ...sion Cords The use of any extension cord will cause some loss of power Use the following table to determine the minimum wire size A W G extension cord Use only 3 wire ex tension cords which have 3 prong grounding type plugs and 3 pole receptacles which ac cept the tool s plug Length of Conductor Wire sizes Required American Wire Gage No 120V Lines 0 25 feet No 16 26 50 feet No 14 51 100 feet No 12...

Page 36: ...lled through the workpiece Cuts are usually made across the grain of the workpiece Types of Crosscuts The basic types of crosscuts are shown below Notice the hand and body position in each Fig 83 Bevel Crosscut Fig 81 Straight Crosscut i i Fig 82 Miter Crosscut Fig 84 Compound Crosscut Mit r Bevel Fig 85 Basic Crosscuts 36 ...

Page 37: ...ath of the saw blade Keep hand holding the workpiece in view at all times 5 The blade can come completely off table edge beyond the 30 left miter position Fingers hands arms or legs can be cut off Use the right miter posi tion whenever possible to make miter crosscuts 6 The blade continues to turn for about 12 seconds after the saw is turned off Wait for the blade to stop before reaching for the w...

Page 38: ...ence and workpiece by about 1 8 inch The Blade Guard 13 The blade will try to pull itself through the workpiece Be prepared to hold the saw handle back to keep the saw blade from coming toward you 14 Lock rip lock after every crosscut or else the blade will suddenly come toward you when you lower it to make a crosscut 15 Whenever the blade is turning keep one hand on the saw handle to keep the saw...

Page 39: ... bevel and table locks locked Read and follow instructions for the type of crosscut you want to do Cutting Table and Fence Kerfs You will need to cut a new table kerf shal low cut and fence kerf slot left in the fence from sawing through it with the blade each time a new cutting angle is used The table kerr lets the blade cut all the way through a workpiece Fig 87 Table and Fence Kerfs Note To ext...

Page 40: ...e workpiece chips or pieces of the blade violently You can be blinded Wear safety goggles can be blinded Wear safety goggles Fig 89 Safety Goggles Safety Sign 7 Insert yellow key into the red switch 40 k All WARNING Saw blade can sudden ly come toward you when turned on Fingers hand or arm can be cut off Keep one hand on the saw handle at all times 9 Turn the saw on 10 Lower the saw arm slowly unt...

Page 41: ...I o Fig 91 Fence Position for Crosscut 2 Push the saw to the rearmost position be hind the fence 4 Adjust the height of the anti kickback pawls to clear top of fence and workpiece by about 1 8 inch The pawls and spreader help provide protection from the leading edge of blade 5 Plug saw into grounded outlet 6 Put on safety goggles 7 Place the workpiece against the fence 8 Unlock rip lock 9 Grasp th...

Page 42: ...y form red switch 10 Insert yellow key into red switch 11 Turn saw on _IL WARNING Saw blade can be pulled into or over fingers or hand Fingers or hand can be cut off Keep hand holding the workpiece at least 8 inches to the left of and out of the path of the saw blade Keep hand in view at all times Repetitive Crosscuts To make repetitive crosscuts 1 Use two pieces of 1 inch by 2 by 2 inch lumber 2 ...

Page 43: ...for Ripping Always set up the saw blade so the widest part of the workpiece is between the blade and the fence For example if you want to take 1 inch off an 11 inch wide workpiece set the saw blade 10 inches from the fence Do not rip 1 inch off an 11 inch workpiece by set ting the saw blade 1 inch from the fence _ILWARNINt_ If the blade is set between 2 inches and 6 inches from the fence hands wil...

Page 44: ...ost common and the most dangerous mistakes people make is to reach for the workpiece at the out feed side of the saw DON T The workpiece could kickback as you reach for touch or try to pull the workpiece through the blade You can lose your fingers hand or arm The blade guard does NOT provide complete protection at outfeed end of the saw Do not reach for the workpiece at outfeed end of the saw Fing...

Page 45: ...rkpiece up Make anti kickback pawls and spreader adjustments Stand out of the path of workpiece 2 The workpiece can be grabbed by the saw blade and take off like a missile Anyone standing in the path of the workpiece can be killed Wrong Way Feed Blade Contact Fingers hand or arm can be cut off Feed from infeed end of saw Wrong Way Feed Thrown Workpiece Anyone hit can be killed Feed from infeed end...

Page 46: ... blocks the workpiece from contacting the saw blade 4_kWARNING The anti kickback pawls and spreader adjustments must be made each time a different thickness workpiece is cut to reduce or eliminate kickback Rip Cutting Checklist Use the following rip cutting checklist at the beginning of each new cutting period to reduce the risk of an accident Rip Cutting Checklist Yellow key removed from switch S...

Page 47: ...inch kerr in the table _I WARNING For workpieces 1 4 inch thick or less make the rip kerr at least 1 8 inch deep to keep the saw blade from rising up on top of workpieces and violently throwing them 10 Turn saw off and remove yellow key 11 Unplug saw at the end of cutting session Adjustments for Ripping _ DANGER You will need to make blade guard anti kickback pawls and spreader adjustments before ...

Page 48: ...ands will be brought too close to the blade Fingers and hand can be cut off Use a push stick 4 Tighten wing screw 5 Go to the infeed end of the saw blade 6 Push the workpiece a few inches in the direction of the cut and then pull the workpiece back toward you The pawls should have grabbed the wood and stopped the kickback motion by grabbing into the workpiece If they did not repeat adjust ments un...

Page 49: ...A MLWARNINL_ Even when all steps to reduce kickback are taken the workpiece can still kickback You or others in the area can be hit hard enough to cause broken bones or inter nal organ injury Stand out of the line of the saw blade and workpiece Fig 105 Hand and BodyPosition for Making an In Rip Cut 10 Position your body at the infeed end of the saw blade Start and complete the cut from that same s...

Page 50: ... wide 3 To avoid excessive load on the motor never cut a 13 16 inch wide dado deeper than 1 8 inch in one pass 4 When installing the dado on the arbor al ways install the inside loose collar first to en sure good arbor nut engagement Make sure the arbor nut is snug Install the arbor nut directly against the outside of the dado Molding 1 Instructions for using the molding head are provided with the...

Page 51: ...ameter or smaller Use for drilling only wood or plas tic because the speed is not high enough for other types of materials Follow all steps outlined on motor label as shown below Fig 107 Edging Label Accessory Safety 1 For your safety use only recommended ac cessories Use of any other accessories may increase the risk of injury See Recom mended Accessory section of manual 2 Use of grinding wheels ...

Page 52: ...an your current fence To make a new fence 1 Use 3 4 inch knot free lumber Do not use particle board or other composite material be cause they are not strong enough 2 Cut lumber to a length equal to the length of the table and to a width equal to the height of the workpiece plus one inch The installed fence must be equal to or higher than the workpiece Push Stick Push sticks are used during ripping...

Page 53: ...40 inches long by 2 1 4 inches wide 5 Glue the two 3 4 inch plywood pieces together so that they line up square flush on an edge 6 Glue the 3 8 inch plywood piece at right angle to and flush against the 2 1 4 inch wide 3 4 inch plywood 7 Reinforce with nails 3 8 Plywood This Face and This Edge Must Be Parallel 3 4 Plywood Note All Dimensions in Inches Fig 111 Auxiliary Fence Dimensions Push Block ...

Page 54: ...ary Fence Spacer Table Rear Table 7 Cut a piece of plywood 3 8 inch wide by 2 1 2 inches long and glue it to the underside of the 3 8 inch plywood in line with the edge that sticks out Do not use nails because if you accidemly cut into the push block with the saw blade the nails will dull the blade 8 Lay the push block on top of the auxiliary fence to make sure that their widths match ex actly and...

Page 55: ...0 angle then rip to make the kerfs 4 Do not clamp the featherboard against the cut off part of the workpiece i Fig 117 Way to Use a Featherboard Attaching Auxiliary Board to Crooked Workpiece If the workpiece you want to rip cut does not have a straight edge attach an auxiliary board to the workpiece 1 Place irregular side of workpiece against fence 24 _ 5 1 2 Note All Dimensions in Inches Fig 1 6...

Page 56: ...able See Note The lower guard is designed to provide protection from contact with the flat sides of the blade when the radial saw is in the 90 crosscut position and in its rearmost position behind the fence The lower guard only provides protection against minor lacerations and bruises A_ WARNING The lower guard does not provide protection during actual crosscutting or ripping or from con tact in l...

Page 57: ...ot produced by the blade in a non through cut Kickback Uncontrolled throwing of the workpiece during ripping Miter Positioning the saw arm to the right or left of 0 Molding Cut Non through cut which produces a contoured surface on the workpiece Outfeed The end of the saw blade where the rip cut workpiece leaves the saw blade iden tified by presence of pawls Out rip Positioning the motor toward the...

Page 58: ...se cuts are made 6 Use the right sawblade for each job and make sure that all blades and cut ting tools are sharp When making a four sided frame 1 Make sure that the top and bottom pieces are exactly the same length 3 Place the same edge of the workpiece against the fence for all cuts Make the first cut at one end of the workpiece then flip the workpiece over and make the second cut from the other...

Page 59: ...nt the motor still fails to start refer to the Motor Trouble Shooting Chart Motor circuit is fused differently from rec ommendations Always follow instructions for the proper fuse breaker Do not use a fuse breaker of greater capacity without consulting a qualified electrician Low voltage Although the motor is de signed for operation on the voltage and fre quency specified on the nameplate normal l...

Page 60: ...he areas where they are needed Clean the carriage bearings and track surfaces If packed sawdust and grease accumulate repeatedly on carriage bearings and track inspect the wipers for wear and replace if necessary See Adjustments to Compensate for Wear Swivel Lock later in this section To avoid motor damage the motor should be blown out or vacuumed frequently to prevent sawdust build up which will ...

Page 61: ...evel Index Pins Lubricate the bearing points where the arm attaches to the column tube With a 2 Phillips screwdriver remove two screws and the rear arm cover for ac cess to these points Be careful not to get lubricant on the locking rings as this will adversely affect the miter locking function Figure 121 Apply a few drops of oil to the foot as semblies where the levers are inserted through the ro...

Page 62: ...Figure 122 Fig 122 Bevel Lock Locked 3 With a 3 4 socket tighten the 1 2 13 hex nut located at the back of the motor support casting until the motor can no longer be easily moved by hand Do not overtighten 4 Unlock bevel lock and move motor to any of the five index positions If the motor does not index securely the adjustment is too tight Loosen 1 2 13 hex nut until bevel indexpin seats properly 5...

Page 63: ......

Page 64: ...otate the eccentric bolts a partial turn left or right as required to take up loose ness Both bolts should be adjusted an equal amount to maintain blade squareness to the table in the rip positions 4 Hold the head of the eccentric bolts in their new position and retighten the nuts Do not overtighten Overtightening the bearings will cause difficult operation and severly reduce the life of the track...

Page 65: ... position along the length of the arm If the carriage can be easily moved by pushing and pulling on the yoke handle when the lock is in the locked position an adjustment is required 1 Hold the rip lock in the unlocked position and with a 7 16 inch wrench tighten the 1 4 20 hex lock nut 1 4 turn Figure 103 Arm Track I Spring _ _oc Rip Lock Lever Cam Carriage Bolt Fig 130 Location of Hex Lock Nut 2 ...

Page 66: ...r will not run Low voltage Check power line for proper voltage Motor will not run and fuses blow Short circuit in line cord or plug Inspect line cord and plug for damaged insulation and shorted wires Short circuit in motor or loose connections Inspect all terminals in motor for loose or shorted terminals or worn insulation wires Incorrect fuses in power line Install correct fuses 66 ...

Page 67: ... a voltage check from power company Motor overheats Excessive feed rate when crosscutting or ripping Slow down rate of feed Improper cooling Air circulation restricted through motor due to sawdust etc Clean out sawdust to provide normal air circulation through motor Saw blade has heel Refer to Making Blade Parallel to Table section Motor starts slowly or fails to come up to full speed Starting swi...

Page 68: ...oose on arm Go to Alignment of the Blade Squaring Blade to Table for Ripping Ix oseness between yoke and car Go to Maintaining Your Saw riage assembly Adjustments for Wear Swivel Lock Sawdust between workpiece and Keep front table clean fence Saw cuts at slight bevel not 90 to table Fence not straight Replace fence Work table not properly leveled Go to Alignment of the Blade Leveling Front Table B...

Page 69: ...ate Saw blade heels Go to Alignment of the Blade Making Blade Parallel to Table Fence not straight Replace fence Carriage assembly loose on arm Go to Alignment of the Blade Squaring Blade to Table for Rip ping Board pulls away from fence when ripping Saw blade has heel Go to Alignment of the Blade Making Blade Parallel to Table Workpiece strikes spreader when ripping Spreader not in line with blad...

Page 70: ... not parallel with arm Go to Alignment of the Blade Leveling Front Table Blade tends to advance through lumber too fast Dull blade Not advancing saw properly Replace or sharpen blade Draw saw blade across lumber with a slow and steady pull Table cannot be leveled Right side is higher than left side with no adjustment left or vice versa Column support shifted where it mounts to saw base Loosen the ...

Page 71: ...NOTES ...

Page 72: ...PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198111 9 tSEE FIG 7 r 13 16 17 SEE F_G 2 SEE FIG 3 FIG 6 32 3O SEE FtG 2 30 27 2 URE 1 I 72 ...

Page 73: ...4 Washer 17 64 x 5 8 x 32 Screw Hex Socket Set 1 4 20 x 7 8 Nut Tee Screw Pan Hd 1 4 20 x 1 Lockwasher 1 4 Nut Hex 1 4 20 Clip U 4 20 Key Part No No Description 18 815773 19 816115 20 21 815774 22 60208 23 81598O 24 815856 1 25 26 27 815881 28 815928 29 815869 30 815935 31 805589 5 SP5101 507784 507499 507529 Cover Rear Arm Cord with Plug Base and Column Assembly see Fig 2 Rivet 1 4 x 1 2 Nut Push...

Page 74: ...PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198111 41 38 1 15_ _ 16 34 37 11 19 42 3 16 14 27 44 43 _ 27 32 31 23 22 21 30 28 FIGURE 2 74 ...

Page 75: ...Screw Hex Hal 5 16 18 x 3 4 Bushing Elevation Ring Retaining 1 2 Shaft Elevating Crank Key Part No No Description 21 STD511105 22 STD551210 23 815707 24 804182 25 STD551031 26 STD551131 27 STD541031 28 63673 29 60013 30 STD523107 3 507654 32 iSTD54143 33 STD551031 34 63536 35 STD541450 36 8171O6 37 816977 38 816976 39 815771 40 815864 41 816273 42 63062 48 3540 44 9416187 Screw Pan Hd 10 32 x 1 2 ...

Page 76: ...PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198111 MOTOR CORD 12 30 29 5 lO 11 12 13 15 16 23 22 18 0 27 I 25 29 31 4 26 FIGURE 3 76 ...

Page 77: ... 815686 20 808380 2 21 9420474 22 STD600803 23 8158OO 24 815676 25 455734 26 815674 27 815673 28 STD541450 29 62498 30 9 32668 31 30495 Description Cover Yoke Indicator Bevel Knob Bevel Lock Screw Pan Hd Plastite No 8 x 3 8 Screw Hex Hd Type T 10 32 x 1 2 Screw Pan Hd 8 32 x 3 8 Scale Bevel Shaft Support Pin Roll 1 8 x 3 4 Plate Adjustment Plate Index Nut Lock 1 2 13 Collar Blade tBlade Saw Nut Sh...

Page 78: ...PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198111 3 2 7 11 10 24 37 36 35 34 28 29 FIGURE 4 78 ...

Page 79: ...pring Rip Lock Cam Rip Lock Knob Rip Lock Lever Rip Lock Bolt Carriage 1 4 20 x 3 4 Screw Pan Hd Plastite No 8 x 3 8 Nut Hex Jam 5 16 18 Key Part No No Description ii iiiiiiiiiiii 23 ST0551131 24 815691 25 STD551012 26 815798 27 810214 2 28 815645 29 109529 30 815679 31 815680 32 9420474 33 815694 34 STD55103 35 63777 36 60438 37 815807 38 STD541025 39 816988 40 816987 41 816986 42 STD512515 43 ST...

Page 80: ... 3 8 Knob Miter Lock Screw Hex Washer Hd 5 16 18 x 3 4 Bushing Trim Arm Housing Switch Lockwasher Internal 8 Connector Wire Screw Pan Rec Hd Type T 8 32 x 3 8 Key Part No No 14 816113 15 815863 16 815976 17 815938 18 815784 19 816178 20 815867 21 815708 22 815868 23 69138 24 815670 25 346030 26 27 60208 815785 Description Switch Locking Key Switch Bezel Switch Pad Guard Label Trim L H Sleeve Rubbe...

Page 81: ... 5 16 18 Elbow Dust Bar Anti Kickback Guide Anti Kickback Washer 13 64 x 5 8 x 1 32 Screw Pan Hd Type T 10 32 x 3 8 Nut Hex Jam 5 6 18 Pawl Key Part No No Description 10 STD581050 11 63270 12 816341 13 60435 14 816070 15 166785 3 16 63538 17 STD510805 18 STD551208 19 STD541008 Ring Retaining Spreader Bearing Grip Screw Guard Clamp Screw Wing 5 16 18 x 2 3 4 Clamp Guard Screw Pan Hd 8 32 x 1 2 Lock...

Page 82: ... NO 113 198111 3 Always order by Part Number Not by Key Number FIGURE 7 TABLE ASSEMBLY Keyl Pad No No 1 2 3 4 815794 815755 63432 815796 Description Table Rear Table Spacer Fence Rip Table Front Standard Hardware Item may be Purchased Locally 82 ...

Page 83: ...6 7 8 Part No 815918 817105 815909 STD541237 803835 1 805589 5 STD551225 STD541025 507783 Description Stiffener Leg Leg Stiffener Lower Nut Hex Jam 3 8 16 Foot Leveling Screw Truss Hd 1 4 20 x 1 2 Lockwasher Int 1 4 Nut 1 4 20 Bag of Loose Parts Not Ills Standard Hardware Item may be Purchased Locally 83 ...

Page 84: ...PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198111 2 FIGURE 9 84 ...

Page 85: ...rder by Part Number Not by Key Number FIGURE 9 MOTOR ASSEMBLY Key Part No No Description 1 2 3 4 5 6 507744 STD376 16 64950 64951 64948 30582 Housing Motor Capacitor Screw Type T Screw Flat Head Screw Ground Cap Shaft Standard Hardware Item may be Purchased Locally 85 ...

Page 86: ...NOTES 86 ...

Page 87: ...NOTES 87 ...

Page 88: ...our 10 inch radial saw will be found on a plate attached to your saw at the left hand side of the base WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOW ING INFORMATION PART NUMBER MODEL NUMBER 113 198111 PART DESCRIPTION NAME OF ITEM 10 INCH RADIAL SAW All parts listed may be ordered from any Sears Service Center and most Sears stores Ifthe parts you need are not stocked locally your order will b...

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