Installation Instructions
NOTE: #8 x 1-1/2
ʺ″
PH SMS Screws (#28) are used to install Bottom Curb/Sills
and Wall Jambs. For tile use a 3/16
ʺ″
masonry drill bit and Screw Anchors.
*For fiberglass use a 1/8
ʺ″
drill bit and NO Screw Anchors.
1. Locate the Bottom Curb/Sill (#2) for the door opening and Bottom Curb/Sill
(#2) for the return opening. Locate the Sill Spacers (#25). Cut two Sill
Spacers (#25) 1-1/2
ʺ″
less than the Return Glass Panel (#33) width. Insert
one Sill Spacer (#25) into the grove on Return Bottom Curb/Sill (#2).
Insert the other Sill Spacer (#25) into the grove on Header (#1). Locate one
of the 90˚ Corner Brackets (#26), insert one end of the 90˚ Corner Brackets
(#26) into one of the Bottom Curb/Sill (#2) at the mitered end. Insert the
other side of the 90˚ Corner Bracket (#26) into the remaining Bottom
Curb/Sill (#2) at the mitered end. Set the two Bottom Curb/Sills (#2) on the
Shower Dam with the weep holes to the inside of the shower. Use four #6
x 3/16
ʺ″
“B”-Point Screws (#31) to secure the Bottom Curb/Sill (#2)
together with the 90˚ Corner Brackets (#26).
2. Apply a liberal amount of tub and shower silicone caulking to the under-
side of the assembled Bottom Curb/Sill (#2) and reposition them on the
shower dam with the weep holes to the inside of the shower. Silicone seal
the corners where the Bottom Curb/Sill (#2) meets the wall, inside and out
and at the mitered corner.
3. Insert the Wall Jamb (#5) on the Return Glass Panel (#33) side into the
Bottom Curb/Sill (#2). Level the Wall Jamb (#5) then mark and drill the
installation holes. Set the Wall Jamb (#5) aside while you carefully
hammer a Screw Anchor (#32)* into each hole. Re-align the Wall Jamb
(#5) with the holes and secure to the wall with #8 x 1-1/2
ʺ″
PH SMS Screws
(#28).
4. Insert the Slip Jamb Male (#7) into the Bottom Curb/Sill (#2) on the door
side. Level the Slip Jamb Male (#7) vertically and mark and drill installation
holes. Set the Slip Jamb Male (#7) aside while you carefully hammer a
Screw Anchor (#32) into each hole*. Secure the Slip Jamb Male (#7) to the
wall using #8 x 1-1/2
ʺ″
PH SMS Screws (#28).
5. Place the Setting Blocks (#21) into the Bottom Curb/Sill (#2) on the Return
Glass Panel (#33) side. Insert the Return Glass Panel (#33) into the
Bottom Curb/Sill (#2) and Wall Jamb (#5). Temporarily secure the glass in
place using a 2
ʺ″
strip of Vertical Press-In Vinyl (#24) on the outside.
6. Insert the 90˚ Corner Post (#6) over the Return Glass Panel (#33) and into
the Bottom Curb/Sill (#2). Temporarily secure the glass in place using a 2
ʺ″
strip of Vertical Press-In Vinyl (#24) on the outside.
7. Locate the Slip Jamb Female (#8) with Pivot Gasket (#19) installed. With
the Pivot Gasket (#19) facing into the shower, slide the Slip Jamb Female
(#8) over the 90˚ Corner Post (#6).
DO NOT SECURE AT THIS TIME.
8. Locate the Slip Jamb Female (#8) with Magnetic Jamb Seal (#14).
With the Magnetic Jamb Seal (#14) facing
out
of the shower, slide the Slip
Jamb Female (#8) over the Slip Jamb Male (#7).
DO NOT SECURE AT
THIS TIME
.
9. With the 90˚ Corner Post (#6) level vertically, measure the door Header
(#1) opening from the wall to the outside edge of the 90˚ Corner Post (#6).
Add 1/8
ʺ″
to this measurement and cut the door Header (#1) to this
dimension (measure from the long point of the miter and cut the other side
at 90˚). Use the same procedure to cut the Header (#1) for the Return
Glass Panel (#33).
10. Join the two Headers (#1) together, using the 90˚ Corner Bracket (#26)
and four #6 x 3/16
ʺ″
“B”-Point Screws (#31).
11. Lower the assembled Headers (#1) over the vertical parts. Drill a hole in
each end of the Header (#1) using a 7/64
ʺ″
drill bit and one hole in the 90˚
Corner Post (#6). Secure the Headers (#1) on the Return Glass Panel
(#33) side and at the Slip Jamb Male (#7) but
do NOT secure the
Header (#1) over the 90˚ Corner Post (#6) at this time
.
12. Measure the width of the Door Panel. Level and adjust all of the vertical
pieces so that the opening between the two Slip Jamb Females (#8) is
5/16
ʺ″
wider than the door panel.
13. Loosely assemble the Pivot Pin (#15), Spanner Washer (#17) and Kep
Nuts (#20).
Place the square head of the Pivot Pin (#15) into the pivot
slot of the Top and Bottom Rails (#9). Slide the Pivot Pins (#15) to the
end of the Top and Bottom Rails (#9). Hand tighten the top and bottom
Kep Nuts (#20).
*For fiberglass use a 1/8
ʺ″
drill bit and NO Screw Anchors.
14. Locate the two Snap-In Pivot Strips (#16). Snap one of the Snap-In Pivot
Strips (#16) into the Header (#1), making sure the pivot hole is to the
side that the door pivots from. The “raised edge” of the Snap-In Pivot
Strips (#16) should be to the outside of the enclosure. Snap the remain-
ing Snap-In Pivot Strips (#16) into the Bottom Curb/Sill (#2) again mak-
ing sure the pivot hole is on the side that the door pivots from and the
“raised edge” of the Snap-In Pivot Strip (#16) is to the outside of the
enclosure. Locate the two Pivot Bushings (#18). Snap the Pivot Busing
(#18) into the holes in the Snap-In Pivot Strips (#16).
15. Install the Door Panel by setting the bottom Pivot Pin (#15) into the Pivot
Bushing (#18). Next, raise the Header (#1) slightly to allow room to insert
the top Pivot Pin (#15) into the Pivot Bushing (#18). Lower the Header
(#1) back into position. Adjust the door and tighten the Kep Nuts (#20)
using a 7/16
ʺ″
wrench.
16. Attach the Outside Handle (#13) and the Inside Handle (with Holes) (#12)
to the Strike Rail (#11) using two #8 x 1-1/2
ʺ″
FH SMS Screws (#30).
17. On the inside of the shower, use a 7/64
ʺ″
drill bit to drill holes through the
Slip Jamb Female (#8) and into the Slip Jamb Male (#7) and 90˚ Corner
Post (#6) at the top, center and bottom. Secure the Slip Jamb Female
(#8) in place with three #6 x 1/4
ʺ″
TH SMS “B”-Point Screws (#27).
18. Remove the temporary pieces of Vertical Press-In Vinyl (#24). Position
Return Glass Panel (#33) to obtain sufficient overlap along the vertical and
horizontal edges on all sides.
19. On the outside, press in the Horizontal Press-In Vinyl (#23) at the top
against the Header (#1) without stretching. Cut square, covering the full
width of the panel opening. Repeat to secure the panel at the bottom,
against the Bottom Curb/Sill (#2). Press in the Vertical Press-In Vinyl (#24)
along the vertical edges at the Wall Jamb (#5) and 90˚ Corner Post (#6),
without stretching. Cover the full height of the panel opening. Cut square.
20. Measure the Drip Rail (#3) and add 1-1/4
ʺ″
to that measurement. Using a
straight edge, cut the clear Drip Rail Gasket (#4) to this length. On one
end, along the “star” edge, notch the Drip Rail Gasket (#4) 1/4
ʺ″
. This end
will be on the
strike
side when the Drip Rail Gasket (#4) is installed.
21. Slide the “star” edge of the Drip Rail Gasket (#4) into the channel in the
bottom of the Drip Rail (#3) and pull through. Make sure the notched end
is on the strike side.
22. Peel off the protective backing on the tape on the Drip Rail (#3) and
position it so that one end is flush with the edge of the bottom of the Side
Rail (#10) on the pivot side and 1/2
ʺ″
in on the strike side, with the bottom
edge of the Drip Rail (#3) 1/16
ʺ″
above the bottom of the Top/Bottom Rail
(#9) (See Figure 1). Holding the Drip Rail (#3) in place, use the 7/64
ʺ″
drill
bit and
CAREFULLY
drill two holes through the Drip Rail (#3) at both ends
and slightly into the Top/Bottom Rail (#9)
making sure you do NOT hit
the glass.
Attach the Drip Rail (#3) using two #6 x 1/4
ʺ″
TH SMS “B”-Point
Screws (#27).
23. Adjust the Drip Rail Gasket (#4) so that 1/4
ʺ″
protrudes on the strike side
and 1
ʺ″
on the pivot side. Using pliers, crimp the channel of the Drip Rail
(#3) on the strike side to secure the Drip Rail Gasket (#4) in place.
24. Using clear tub/tile silicone sealant, wet-seal the Glass Panel wherever it
meets metal. Finally, seal the entire enclosure, inside and out, where
metal meets curb, sill, walls, etc. Follow manufacturer
ʼ
s instructions for the
sealant. Sealant must cure for 24 hours before using.
Contractors Wardrobe
®
is the premier manufacturer of wardrobe doors and shower enclosure systems.
It is our intended purpose to supply those customers that share in our commitment to be the best and
maintain our over 20 year reputation for the highest quality, innovative designs and superior service.
#6000-90 / I6000-90 / 0711
Model #6000-90
Cutting Information, Assembly Instructions,
Illustrated Parts Breakdown & Installation
Cutting Information
Standard height = 70-1/4
ʺ″
(See list of standard size door glass)
1) To determine door glass width: Use desired door
width (
B
) minus 4-1/2
ʺ″
2) To determine door glass height: Use unit height (
A
)
minus 4-7/8
ʺ″
(Standard height = 65-3/8
ʺ″
).
3) To determine return panel glass width: Use unit
opening centerline (
C
) minus 7/8
ʺ″
4) To determine return panel glass height: Use unit
height (
A
) minus 1-3/8
ʺ″
(Standard height = 68-7/8
ʺ″
)
A7017 Header =
B, C
A7017 Bottom Curb/Sill = B,
C
A7095 Top/Bottom Rail =
Door Glass Width
plus 1-5/8
ʺ″
A7055 Wall Jamb =
A
minus 1-1/4
ʺ″
A7131 90˚ Corner Post =
A
minus 1-1/4
ʺ″
A7041 Snap-In Pivot Strip =
Top and Bottom Rail
plus 5/16
ʺ″
A7046 Drip Rail =
Bottom Rail
minus 1/2
ʺ″
A7065 Slip Jamb Female =
A
minus 2-3/8
ʺ″
A7070 Slip Jamb Male =
A
minus 1-1/4
ʺ″
A7060 Insert Jamb =
A
minus 1-1/4
ʺ″
A7090 Side Rail =
Door Glass Height
plus 1-5/8
ʺ″
A7085 Strike Rail =
Door Glass Height
plus 1-5/8
ʺ″
Door Assembly Instructions
NOTE:
This door can be assembled as a pivot Left or pivot
Right by changing the position of the Top/Bottom Rails
(#9).
A-1)
Lay the glass flat on an assembly table. Apply the
Vertical Press-In Vinyl (#24) around the glass, notching
it to wrap around the corners.
A-2)
Hold the Top Rail (#9) and the Bottom Rail (#9) in
place, centered on the glass. Using a rubber mallet, tap
the rails over the Vertical Press-In Vinyl (#24) and onto
the glass making sure that the pivot slots are correctly
positioned (See IPB Drawing).
A-3)
Attach the Strike Rail (#11) with magnet facing inside
the shower (the smooth side of the glass if it is
textured). Using a mallet, tap the Strike Rail (#11)
over the Vertical Press-In Vinyl (#24) and onto the
glass. Attach Side Rail (#10) to the same side as the
pivot slots (See IPB Drawing). Using a mallet, tap
Side Rail (#10) over the Vertical Press-In Vinyl (#24)
and onto the glass.
A-4)
Secure the four corners of the Top and Bottom Rails
(#9), Strike Rail (#11) and Side Rail (#10) with
#8 x 1-1/2
ʺ″
FH SMS Screws (#30).
A-5)
If necessary, tap the Vertical Press-In Vinyl (#24)
against the Rails (#10, #11) using a wooden block.
A
B
C
NOTE:
All dimensions assume centerline measurements.
Place the Drip Rail (#3)
1/16
ʺ″
above the bottom
of the Top/Bottom
Rail (#9)
Drip Rail (#3) placement
for Model #6000-90
Pivot Door
Stick Stall
1/
16
ʺ″
Figure 1
Contractors Wardrobe
®
DESIGNERS • MANUFACTURERS
26121 Avenue Hall • Valencia, CA 91355 • (661) 257-1177 • Fax: (661) 257-4907
Toll Free: (800) CW-DOORS • (800) 293-6677 • www.CwDoor.com
