Condair US 13 Operation And Maintenance Manual Download

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OPERATION AND
MAINTENANCE MANUAL

Ultrasonic Humidifier

US-Series

Humidification and Evaporative Cooling

Summary of Contents for US 13

Page 1: ...ANT Read and save these instructions This manual to be left with the equipment 2588787_B_EN_2005_US_OM OPERATION AND MAINTENANCE MANUAL Ultrasonic Humidifier US Series Humidification and Evaporative C...

Page 2: ...r disclosed to others without the written authorization of Condair Group AG except to the extent required for installation operation or maintenance of the customer s equipment Liability Notice Condair...

Page 3: ...Monitoring and Assessment 13 4 Product Description 15 4 1 General Description 15 4 2 Functional Description 16 5 Product Specifications 19 5 1 Technical Data 19 5 1 1 Capacity 19 5 1 2 Water Supply 1...

Page 4: ...eral 35 7 2 Inspecting the Unit 36 7 3 Starting Up 36 7 3 1 Restarting the Unit 36 7 4 Shutting Down the Unit 37 7 5 Remote Monitoring 37 7 6 Draining the Unit 37 8 Maintenance 38 8 1 General 38 8 2 C...

Page 5: ...pendix Maintenance Checklist 64 B Appendix Wiring Diagram Ultrasonic Humidifier Reservoir 65 C Appendix Wiring Diagram Ultrasonic Humidifier Medium 66 D Appendix Wiring Diagram Ultrasonic Humidifier L...

Page 6: ...This page intentionally left blank...

Page 7: ...ce of the Ultrasonic Humidifier This manual is intended for competent personnel suitably qualified for their respective tasks The specifications are supplemented by various separate items of documenta...

Page 8: ...fication in healthcare premises Due to the nature of ultrasonic humidification it is NOT recommended to use these units in environments where the occupants or materials in the space are adversely sens...

Page 9: ...fication using Condair approved Ultrasonic Blower Packs within specified operating conditions Refer to Technical Data on page 19 in for details Any other type of application without the express writte...

Page 10: ...their components tanks hoses reservoirs etc Use potable treated water potable R O or D I Follow regular maintenance routines as described in Maintenance List on page 40 Follow local regulations WARNI...

Page 11: ...Safety Labels The safety label hygiene is found on the right wall inside the plumbing cabinet on the panel separating the electrical cabinet US 2588787_B_EN_2005_US_OM For Your Safety 11...

Page 12: ...er pack and into the atmosphere Contaminated air can join the mist so it is recommended to use air filters in the ventilation system in the humidifier and in the Ultrasonic Blower Pack Ensure to use t...

Page 13: ...technicians who can provide l Bacteriological troubleshooting on site l Cleaning and disinfecting l Preventative maintenance l Repair and fault finding l Training and guidance Note Condair uses a quic...

Page 14: ...N_2005_US_OM US Ensure that the results of every assessment is recorded IMPORTANT Failure to make adequate provision against the outbreak of disease such as Legionnaires disease may cause fatalities i...

Page 15: ...the space Mist is then absorbed into the air The Ultrasonic Blower Pack comes in 4 different output capacities 3 kg h 6 6 lb h 6 kg h 13 2 lb h 9 kg h 19 8 lb h and 18 kg h 39 6 lb h There are two ho...

Page 16: ...ack 2 Flexible tubes 3 Electrical disconnect high voltage supply 4 Drain line to air gap funnel 5 Trap 6 Expansion tank 7 R O system Note Water electrical and drain connections not shown for the large...

Page 17: ...If the water level drops below the sensor switching point from normal operation the sensor supplies a signal to the controller This opens the inlet valve and the water reservoir is filled When the wat...

Page 18: ...S Control Mist production can be controlled using the continuous proportional P or the proportional integral PI controller internal to the humidifier or an external modulation controller or with an On...

Page 19: ...roduction Power Rating US 7 Medium 3 kg h 6 6 lb h 250 W US 13 6 kg h 13 2 lb h 250 W US 20 9 kg h 19 8 lb h 650 W US 40 Large 18 kg h 39 6 lb h 1250 W Note Equipped with dual stainless steel reservoi...

Page 20: ...al Dissolved Solids TDS 800 mg l 500 mg l 375 mg l Silt Index max 3 KMnO4 Potassium permanganate max 10 mg L Fe Iron max 0 2 mg L Mn Manganese max 0 05 mg L Ca Calcium max 300 mg L Cu Copper max 1 mg...

Page 21: ...greater than 350 S cm contact your Condair representative CFU leaving the unit via mist should be 1000 CFU ml for industrial applications Keep the CFU entering the humidifier as low as possible such t...

Page 22: ...mosis System Weight Model Weight RO U 9 7 kg 21 lb Buffer Tank 8 7 kg 19 lb 5 1 6 Dimensions Table 6 Ultrasonic Humidifier Dimensions excludes flexible tubes Model Housing Dimensions height x width x...

Page 23: ...for the maximum external fusing single phase for the Ultrasonic Blower Pack Table 8 Ultrasonic Humidifier Maximum External Fusing Single Phase Mod el 110 120V 1 208V 1 220 240V 1 Maxim um Output Maxim...

Page 24: ...tions of the Ultrasonic Humidifier The user interacts with the control software through the screens on the display Note The screens shown in this manual are for representation purposes only and may di...

Page 25: ...st output level 3 Humidifier A Operating Service Warning Fault status message 4 Humidifier B Operating Service Warning Fault status message 5 Humidifier B Visual indication of the current mist out put...

Page 26: ...u 2 Up button 3 Down button 4 Enter button press this button to make a selection in a menu or save a setting 6 2 3 Operating and Fault Status The operating and fault status is shown at the bottom of t...

Page 27: ...he UV assembly The humidifier stops operation High Temperature The humidifier has detected a high temperature in the electronics The humidifier stops operation Fan Failure The interval fan has a malfu...

Page 28: ...type bandwidth and integral time Refer to Control Settings on the facing page General Change the language settings LCD settings restore the settings to the factory default and view the software versio...

Page 29: ...1 24 hours Factory Setting 1 hour Blower Pack A B Activates the Ultrasonic Blower Pack attached to the humidifier Each Ultrasonic Blower Pack should connected to its own reservoir Selecting Installed...

Page 30: ...trol signal channel for the humidifier Changing the Control Configuration to Single or Dual Channel will change the Control Settings menu to display and allow access to Channel settings Changing the C...

Page 31: ...ontrol signal is from an external On Off humidistat Demand Signal Type Select the signal type of the incoming control signal 0 5 V 1 5 V 0 10 V 2 10 V 0 20 V 0 16 V 3 2 16 V 0 20 mA 4 20 mA 0 10 V Ban...

Page 32: ...vice View and reset the status reminders Figure 12 Service Menu General Service Info View the current run time hours and remaining hours until the unit must be serviced General Service Reset Reset the...

Page 33: ...n page 30 and Manual Capacity on page 30 1 Go to Main Menu Configuration Control Settings Humidifier A B Control Configuration Manual Capacity 2 Return to previous menu then Control Settings Humidifie...

Page 34: ...LCD Backlight on page 32 Main Menu Configuration General 6 2 8 9 Change the system language refer to Language on page 31 Main Menu Configuration General 6 2 8 10 Restore factory defaults refer to Fac...

Page 35: ...atic discharge ESD The electronic components inside the control cabinet in the humidifier are sensitive to electrostatic discharge ESD Prevention Take appropriate measures to protect the electronic co...

Page 36: ...t on the facing page If assistance is required please contact your Condair representative 7 3 Starting Up IMPORTANT Clean and disinfect the unit if the unit has been unpowered for an extended period o...

Page 37: ...on 4 Wait for the humidifier to drain the reservoir and shut down The drain valve will remain open for 70 seconds to drain the unit After this period the drain valve will close 5 Disconnect the power...

Page 38: ...ION Risk of damage to the humidifier components Do NOT use solvents aromatized or halogenized hydrocarbons or other harsh chemicals for cleaning Do NOT use cleaning materials that could leave scratche...

Page 39: ...he hoses with disinfecting liquid and allow to air dry 5 Rinse the hoses with clean water RO or DI water to remove residue from disinfectant 8 2 1 Diluting your Disinfecting Solution H2O2 to 0 1 A 0 1...

Page 40: ...0 08 3 867 0 133 5 units 4 90 0 10 4 833 0 167 6 units 5 88 0 12 5 8 0 2 7 units 6 86 0 14 6 767 0 233 10 units 9 80 0 20 9 667 0 333 30 units 29 40 0 60 29 00 1 00 50 units 49 00 1 00 48 333 1 667 8...

Page 41: ...lling the Water Reservoir on page 45 Remove the fan assembly and mist outlet flange from the reservoir to access the inside of the reservoir the heat sink mist outlet flange and fan Clean the mist out...

Page 42: ...k Installation Operation and Maintenance Manual Reverse Osmosis System Monthly Annually Replace membranes and filters as necessary Refer to the Reverse Osmosis System Installation Operation and Mainte...

Page 43: ...intenance Procedures Ensure that the humidifier is shut down properly and observe all safety precautions described in this manual Refer to Shutting Down the Unit on page 37 and For Your Safety on page...

Page 44: ...ure 15 below 1 Position each door panel so that the two tabs in the top rear of the panel align with the notches in the cabinet 2 Lower the door panel to seat the tabs in the notches while ensuring th...

Page 45: ...emoving and Installing the UV Assembly on page 47 l Replacing the Transducers Piezoelectric on page 48 l Removing and Installing the Drain Valve on page 50 Removal Remove the water reservoir as follow...

Page 46: ...ter reservoir Refer to Figure 17 below 7 Install the flexible tubes on top of the water reservoir 8 Restart the humidifier as described in Restarting the Unit on page 36 1 2 Figure 16 Water Reservoir...

Page 47: ...llast if necessary Installation Install the UV assembly as follows Refer to Figure 18 below 1 Connect the electrical connectors to the ballast 2 Install the UV assembly and secure it to the cabinet wi...

Page 48: ...er to Figure 20 on page 50 5 Disconnect the two transducer wires from the transducer driver board Installation 1 Position the new transducer over the threaded studs and slide it downward Make sure the...

Page 49: ...1 2 3 Figure 19 Removal of Fan Assembly 1 Screw x2 2 Fan assembly 3 Water reservoir US 2588787_B_EN_2005_US_OM Maintenance 49...

Page 50: ...Refer to Cleaning Removing and Installing the Water Reservoir on page 45 2 Release the hose clamp and disconnect the fill hose fill cup to cylinder from the drain valve 3 Disconnect the electrical co...

Page 51: ...alve and secure it to the cabinet with the two screws 5 Connect the fill hose to the drain valve and secure it with the hose clamp 6 Connect the electrical connectors to the drain valve 7 Install the...

Page 52: ...ome contaminated 2 Pull the air intake filter down from the humidifier then replace the air intake filter 8 4 7 Replacing Fuses Only a qualified service technician authorized by the customer should re...

Page 53: ...ecurely Secure the unit against accidental power up Only qualified personnel should perform maintenance or repairs on the unit CAUTION Electrostatic discharge ESD The electronic components inside the...

Page 54: ...backup board with a new slow acting 4 A fuse 4 Close the front panel and install the locking screw to secure it 5 Install the door panel making sure that it is fastened securely Fuses on the Transduc...

Page 55: ...3 4 5 Figure 24 Driver Board and Backup Battery Fuse Replacement 1 Fuse 4 A slow acting 2 Fuse 315 mA slow acting 3 Driver board 4 Battery backup board 5 Battery US 2588787_B_EN_2005_US_OM Maintenance...

Page 56: ...ections 3 Remove the 3 screws that secure the driver board to the water reservoir 4 Remove the driver board Installation Install the transducer driver board as follows Refer to Figure 26 on the facing...

Page 57: ...r driver board 2 Screw 3 Power connector 4 Transducer wires 5 Screw x2 3 2 1 Figure 27 Applying Thermal Paste to the Driver Board 1 Dot of thermal paste 2 Transistor 3 Thin layer of thermal paste 8 4...

Page 58: ...e or repairs on the unit CAUTION Electrostatic discharge ESD The electronic components inside the control cabinet in the humidifier are sensitive to electrostatic discharge ESD Prevention Take appropr...

Page 59: ...rs it is detected by the control software and a warning or fault message is displayed on the Home screen Refer to Home Screen on page 24 9 2 Warning and Fault List Warnings and faults are displayed on...

Page 60: ...sor inside the reservoir Blower pack fault Probable Cause Corrective Action Blower pack not connected or installed n Disable the Ultrasonic Blower Pack Refer to Blower Pack A B on page 29 Blower pack...

Page 61: ...ommunication cable between the driver board and the control board is not connected properly n Reconnect the RS485 cable is connected to the RS485 port on the driver board and is connected to the SAB o...

Page 62: ...humidifier Follow all safety precautions 2 Disconnect the humidifier from the power source 3 Disconnect the control signal inputs including any power and security loop connections from the terminal s...

Page 63: ...US 2588787_B_EN_2005_US_OM Appendix APPENDIX...

Page 64: ...scriptions on maintenance procedures Component Frequency Dates Last Performed DD MM YY and Initials Drain valve 12 months Drain cup 12 months RO U DI system see Condair representative Fill valve 12 mo...

Page 65: ...YEL ORG BK RD YE OR OR WH WH RD GY RD GY TACH CN1 48V F1 3 15 mA slow CN9 CN10 CN7 CN8 MU 4 MU 6 MU 1 T1 T4 T3 T2 T8 T5 T7 T6 T12 T9 T11 T10 MU 2 MU 3 MU 5 1 2 3 4 5 6 7 8 1 2 3 4 US7 US13 US20 US40 F...

Page 66: ...K BN BROWN RD RED OG ORANGE YE YELLOW BU BLUE VT PURPLE GY GREY WH WHITE GNYE GREEN YELLOW 24V GND DRAIN B A F1 4A slow ACCU ACCU CN22 GND CN4 CN3 24V GND EN GND CN1 CN2 T1 T2 GND CN6 CN1 BK VT BK GY...

Page 67: ...er do not remove Power supply 24 VDC 50 VA Power supply 48 VDC 600 VA On Off switch Rotary switch module identification 0 Level temperature and fan connection Missing units power connection Supply vol...

Page 68: ...REY WH WHITE GNYE GREEN YELLOW 24V GND DRAIN B A F1 4A slow ACCU ACCU CN22 GND CN4 CN3 24V GND EN GND CN1 CN2 T1 T2 GND CN6 CN1 BK VT BK GY DRAIN FILL SMPS 24VDC 75VA N L V V BK RD RD RD BK YE BK RD R...

Page 69: ...move Jumper removed on driver board A installed on driver board B Power supply 24 VDC 50 VA Power supply 48 VDC 600 VA On Off switch Rotary switch module identification 0 Level temperature and fan con...

Page 70: ...N4 CN3 24V GND EN GND CN1 CN2 T1 T2 GND BK VT BK GY DRAIN FILL SMPS 24VDC 75VA N L V V BK RD RD RD BK YE BK RD RD 9 8 7 6 5 4 3 2 1 YE RD BK GND 10VDC Limit Signal Control Signal Signals Loop Security...

Page 71: ...board A installed on driver board B Power supply 24 VDC 50 VA Power supply 48 VDC 600 VA On Off switch Rotary switch module identification 0 Level temperature and fan connection Missing units power co...

Page 72: ...Notes...

Page 73: ...rther warranty must be in writing signed by an officer of THE COMPANY THE COMPANY s parts or materials that are considered consumables including but not limited to cylinders filters nozzles membranes...

Page 74: ...CONSULTING SALES AND SERVICE CANADA 2740 Fenton Road Ottawa ON K1T 3T7 U S A 826 Proctor Avenue Ogdensburg NY 13669 Tel 1 866 667 8321 Fax 613 822 7964 na info condair com www condair com...

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Condair US 13, Operation And Maintenance Manual

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