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Installation Instructions

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© 2021 CommScope, Inc. All Rights Reserved

NOVUX™ Fiber Optic System

TC-1425-IP

Rev. B, February 2021

http://www.commscope.com

CC 100 Basic Instructions

About this manual

This manual describes the basic installation steps of the Compact Closure 100. The document starts with providing an

overview of the tools required to perform the installation. Also warnings and cautions are indicated, which should be

observed before starting the product installation.
Installation steps in this document are limited to: closure preparation, organizer preparation, feeder cable preparation

and installation, branch cable preparation, installation and splicing on the rear tray, closing the closure and mounting

the closure. For the installation steps required for the splice application (front side), refer to TC-1425-SP: CC 100 Splice

application. For the installation steps required for the patch application, refer to TC-1425-PA: CC 100 Patch application.
Images in this manual are for reference only and are subject to change.

General product information
Dimensions

117 mm  

4.6 inches

28

m

m

11

.2

 in

ch

es

 

77 mm  

3.0 inches

 

Cable diameter range

Cable diameter

Position

mm

Inches

Feeder cable

≤14

≤ 0.55

Branch cable

≤12

≤ 0.47

Single drops

≤ 8 (flat cable: 8 x 4,5)

≤ 0.32 (flat cable: 0.32 x 0.18)

Dual drops

≤ 6,2

≤ 0.25

Summary of Contents for NOVUX CC 100

Page 1: ...on organizer preparation feeder cable preparation and installation branch cable preparation installation and splicing on the rear tray closing the closure and mounting the closure For the installation steps required for the splice application front side refer to TC 1425 SP CC 100 Splice application For the installation steps required for the patch application refer to TC 1425 PA CC 100 Patch appli...

Page 2: ...idth of 62 mm 2 44 Inches and the uncut 250µm fiber storage basket for storing uncut feeder fibers has an inner width of 60 mm 2 36 Inches Note Verify up front if these bend radii are suitable for the intended application and the used fiber and tube type 6 9 8 7 7 2 3 1 4 5 Rear side Front side 1 Tray identification bar 2 Snap hooks 3 Rear tray with cover 4 Uncut 250µm fiber storage 5 Loop storage...

Page 3: ...cks 9 8 Feeder cable 9 8 1 Feeder cable preparation 9 8 2 Feeder cable installation 11 8 3 Route feeder fibers to rear splice tray 13 9 Branch cable 16 9 1 Install Branch cable 16 9 2 Splice branch cable rear tray 16 10 Re install organizer 17 10 1 Fiber guidance pen placement 17 10 2 Re install organizer 18 11 Close the closure 19 12 Mount the closure 19 12 1 Using the Mobra 19 12 2 Using the mou...

Page 4: ... into the ends of any optical fiber Do not assume the laser power is turned off or that the fiber is disconnected at the other end Looking into the ends of any optical fiber is entirely at your own risk A protective cap or hood MUST be immediately placed over any radiating adapter or optical fiber connector to avoid the potential of dangerous amounts of radiation exposure This practice also preven...

Page 5: ...Inch width 1 4 Cable ties 2x6 5 Octopus gel blocks 1x2 Note Contents can vary depending on the configuration 5 Closure preparation 5 1 Open the packaging box CLOSURE ACCESSORIES KITS 1 Open the packaging box and verify the kit contents Kits and accessories are stored on the top layer The closure with organizer is stored under the accessory shelf page 5 24 2021 CommScope Inc All Rights Reserved ...

Page 6: ...is possible to install them in another position First the hinges should be removed 5 3 1 Remove the hinges 1 Remove the top cover from the base a Push on the snap features under the hinge on the base b Slide the top cover with the hinges over the snap features 2 Use a screw driver to disassemble the hinges from the top cover 3 Lift the hinges up and then move the hinge forward to lift it out of it...

Page 7: ...s into the cavities within the base The hinges are properly seated in the base if a click sound is noticed 4 Rotate the top cover towards the base and close the top cover 5 4 Access the inside of the closure 1 1 Open the closure lift the top cover up 2 Hinge the top cover open to the side of the installed hinge 3 Secure the top cover in open position the top cover with hinges will move downwards a...

Page 8: ...e inside of the closure the top cover should be detached 6 Remove fiber organizer 1 2 1 Push on the two tabs situated under the Octopus gel seal to release the organizer 2 To remove the organizer it is important to lift both sides simultaneously to avoid damaging it page 8 24 2021 CommScope Inc All Rights Reserved ...

Page 9: ...ches use one of the following cable retention kits TC 1466 IP Cable retention Aramid TC 1468 IP Cable retention Jacket Mclip or TC 1469 IP Cable retention Rigid strength member Important The midspan opening of the cable should be in all cases as explained in table below 8 1 1 Prepare cable 1 2 3 4 N Description Preparation 1 Jacket ENDCUT Make a midspan of 130 5 cm 51 2 2 Inches MIDCUT Make a mids...

Page 10: ... before preparing and installing the cables 2 Verify the length of the strength member s as indicated or measure 4 0 5 cm 1 6 0 2 Inches and cut to length Place the cable on the bracket with the jacket end aligned with the bracket edge as shown in figure 2 and the strength members aligned with the top of the bracket 3 Route the subunits aside install the metal plate and bolt with washer and secure...

Page 11: ...he metal plate and bolt with washer Wrap the aramid yarn around the bolt 4 5 PVC 6 4 Secure the bolt 5 Install the hose clamp around the cable bracket assembly and secure with an appropriate tool Make sure the head of the hose clamp is positioned against the bracket 6 Finalize with wrapping 2 layers PVC tape around the hose clamp to keep the excess length of the hose clamp band close to the cable ...

Page 12: ... both parts 8 2 2 Install feeder cable Feeder out F2 Feeder in F1 1 1 2 2 1 Install the feeder cable with the strain relief bracket installed into the organizer A loop feeder cable will typically be installed one end left F2 feeder out and one end right F1 feeder in 2 The bracket snaps in the interface plate of the organizer page 12 24 2021 CommScope Inc All Rights Reserved ...

Page 13: ...o storage F2 F1 S M F1 Entry F2 Exit S Storage area M Subunit Select the subunits that will be used for splicing to the drops or branch cable Keep them separate Route the subunits that will not be used to the loop storage basket Make sure all subunits are positioned properly under the lips Note The loop storage basket to store tubes has an inner width of 62 mm 2 44 Inches Note The maximum storage ...

Page 14: ... acceptable 3 Strip the subunit to this mark and clean all fibers per standard practice 8 3 3 Via uncut fiber storage Note Maximum 2 subunits can enter the uncut fiber storage Note The uncut storage basket to store uncut feeder fibers has an inner width of 60 mm 2 36 Inches The uncut fiber storage can be used with shaved subunits or with cut subunits 8 3 3 1 Shaved subunit 1 1 1 Bring the selected...

Page 15: ... subunit 2 Put the selected subunit on top of the uncut fiber storage basket and mark the stripping point Strip the subunit to this mark and clean all fibers per standard practice 8 3 3 3 Routing on uncut fiber storage to splice tray 1 2 3 1 2 1 Detach the transportation tube 2 Route the fibers through the transportation tube Note Make sure fibers are grease free before pushing the fibers through ...

Page 16: ...bles in the middle position A dual cable retention kit should be acquired For the installation of the dual cable consult document TC 1467 IP Cable retention dual cable The port reducers should be removed 3 Route the subunits to the rear splice tray The subunits can be routed left or right It is advised to route the branch fibers to the opposite side than the feeder fibers enters the tray Note that...

Page 17: ...he feeder sub unit is positioned at the left side or the feeder fiber comes from the uncut fiber storage zone the sub unit of the branch cable enters at the right side In this case the first 12 splice protectors are positioned in the right splice protector holder The next 12 splice protectors are positioned in the left splice protector holder Note that the fibers of splice protector 13 to 24 requi...

Page 18: ...ganizer in the closure with the front side drop side facing on top Push firmly on the snap features to lock the organizer in the closure When a click sound is noticed the organizer is properly locked page 18 24 2021 CommScope Inc All Rights Reserved ...

Page 19: ...t lift the top cover slightly up to release the top cover from its lock position then rotate the top cover towards the base 3 Close the latches 12 Mount the closure 12 1 Using the Mobra 12 1 1 Kit contents 1 N Description Qty 1 Mounting bracket 1 Note Mounting hardware such as screws plugs washers should be selected according to intended mounting surface not included in the kit page 19 24 2021 Com...

Page 20: ...ng location Ensure the correct orientation of the mounting bracket Select the locking tab that will not be accessible after mounting the closure Cut away the locking tab with a side cutter 2 Mounting bracket ready to install as described in section Wall mounting on page 20 Note Make sure the cables allow the closure to make an upward movement to detach the closure from the mount ing bracket see se...

Page 21: ...acket bottom surface of the closure on the same height as the bottom surface of the bracket Then slide the closure downwards 12 1 4 Pole mounting 1 Insert a metal strap through the openings on the mounting bracket as indicated Attach the mounting bracket to a utility pole small holes facing upwards 2 Secure the closure on the mounting bracket Move the closure to the mounting bracket bottom surface...

Page 22: ...ssed in while moving the closure upwards 12 2 Using the mounting tabs 12 2 1 Kit contents 1 N Description Qty 1 Mounting bracket 1 Note Mounting hardware such as screws plugs washers should be selected according to intended mounting surface not included in the kit page 22 24 2021 CommScope Inc All Rights Reserved ...

Page 23: ...on the base at both sides top and bottom 12 2 3 Wall mounting Using the mounting tabs as a template mark the mounting screw locations on the selected surface for the installation Install wall plugs first then position the closure with the mounting tabs against the surface Continue with the washers and the screws to secure the closure onto the surface page 23 24 2021 CommScope Inc All Rights Reserv...

Page 24: ...ty with a number of CommScope s facilities across the globe certified in accordance with international standards including ISO 9001 TL 9000 and ISO 14001 Further information regarding CommScope s commitment can be found at https www commscope com corporate responsibility and sustainability This product may be covered by one or more U S patents or their foreign equivalents For patents see www cs pa...

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