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DIRECT-VENT FIREPLACE

OWNER’S OPERATION AND INSTALLATION MANUAL

®

CDV37N, CDV37P,

CDV41N, AND CDV41P

Save this manual for future reference.

FOR YOUR SAFETY

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.
• Do not touch any electrical switch
• Do not use any phone in your building.
• Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s
instructions.

• If you cannot reach your gas supplier, call the fire

department.

WARNING: Improper installation,
adjustment, alteration, service,
or maintenance can cause injury
or property damage. Refer to this
manual for correct installation
and operational procedures. For
assistance or additional infor-
mation consult a qualified in-
staller, service agency, or the
gas supplier.

This appliance may be installed in an aftermarket* manufactured (mobile) home, where not prohibited by
state or local codes.
*

 Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer

WARNING: If the information in this manual is not fol-
lowed exactly, a fire or explosion may result causing
property damage, personal injury, or loss of life.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.

— Installation and service must
be performed by a qualified
installer, service agency, or the
gas supplier.

— This appliance is for use only
with indicated gas type. It is not
convertible for use with other
gases, unless a certified kit is
used.

REMOTE REQUIRES

TWO 9-VOLT

BATTERIES -

NOT INCLUDED

Summary of Contents for CDV37N

Page 1: ...nal infor mation consult a qualified in staller service agency or the gas supplier This appliance may be installed in an aftermarket manufactured mobile home where not prohibited by state or local codes Aftermarket Completion of sale not for purpose of resale from the manufacturer WARNING If the information in this manual is not fol lowed exactly a fire or explosion may result causing property dam...

Page 2: ...fire place nameplate 14 This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electri cal Code ANS NFPA 70 or the Cana dian Electrical Code CSA C22 1 15 Do not obstruct the flow of combus tion and ventilation air in any way Pro vide adequate clearances around air openings into the combustion chamber along with ...

Page 3: ...nitor This sys tem requires no matches batteries or other sources to light fireplace Figure 1 Comfort Glow Direct Vent Fireplace CDV Series Glass Door Assembly Blower Adjustment Optional Installation ON OFF Remote Switch Piezo Ignitor Valve Front Burner Pilot Assembly Log Set Grate Assembly Lava Rock Glowing Embers Top Louver Panel Lower Louver Panel Vent Opening Nailing Flange Stand off Rear Burn...

Page 4: ...in a minimum 1 clearance to combustibles 37 1 2 41 1 2 34 3 4 20 Vertical Termination 19 Horizontal Termination Note Where two numbers are given the top number is exclusive to the 37 Fireplace and the bottom number is exclusive to the 41 Fireplace CLEARANCES Minimum clearances to combustibles for the fireplace are as follows Back and sides 0 mm Perpendicular walls 6 152mm Floor 0 mm Ceiling to lou...

Page 5: ...guidelines OnlyuseComfortGloworSimpsonDura Vent GS venting components or kits spe cifically approved for this fireplace Minimum clearance between vent pipes and combustible materials is 1 25 mm except where stated otherwise Combustible material may be flush with the top front of fireplace with a maxi mum thichness of 3 4 Do not recess venting terminals into a wall or siding Install horizontal vent...

Page 6: ...ove paved side walk or a paved driveway located on public property 84 inches 2133mm minimum M clearance under veranda porch deck 12 inches 305mm minimum N clearance above a roof shall extend a minimum of 24 inches 610mm above the highest point when it passes through the roof surface and any other obstruction within a horizontal distance of 18 inches 457mm vent shall not terminate directly above a ...

Page 7: ... proper length of vent pipe for the type of termination you choose It is also important to note the wall thickness For Horizontal Termination Select the amount of vertical rise desired The horizon tal run of venting must have 1 4 rise for every 12 of run towards the termination NOTICE Treatment of firestops andconstructionofthechasemay vary from building type to build ing type These instructions a...

Page 8: ...n of pipe and el bows to the appliance adaptor with pipe seams oriented towards the wall or floor Twist lock Procedure The female ends of the pipes and fittings have four locking lugs indentations These lugs will slide straight into matching slots on the male ends of adjacent pipes and fit tings All connections must be sealed with high temperature silicone sealant as specified in the second warnin...

Page 9: ...e of the vent cap Position the vent cap in the center of the 7 1 2 or 10 hole on the exterior wall with the arrow on the vent cap pointing up Insure proper clearance of 1 to combustibles is maintained At tach the vent cap with four wood screws supplied see Figure 13 Note Re place the wood screws with appropri ate fasteners for stucco brick concrete or other types of siding For vinyl siding use vin...

Page 10: ... max Note This configuration for use with corner installation Horizontal Venting See information in Figures 16 and 17 for Vertical V and Horizontal H maxi mums and minimums The same amounts apply for flexible venting CGFVK Vent Kit Shown recommended for use with cabinet mantels CBVK Vent Kit Shown Horizontal Termination Configurations Figures 16 through 20 show different con figurations for ventin...

Page 11: ...ax 8 min 8 min 20 max 20 max 8 max 20 max Venting with Two 90 Elbows Vertical V Horizontal H1 Horizontal H2 5 min 6 max 6 min 12 max 7 min 18 max 8 min 20 max 20 max 20 max Figure 19 Horizontal Termination Configuration for Rigid Venting Using Two 90 Elbows Figure 20 Horizontal Termination Configuration for Rigid Venting Using Two 90 Elbows with Termination at 90 with Fireplace Continued ...

Page 12: ...te Pay spe cial attention to these installation in structions for required clearances air space to combustibles when passing through ceilings walls roofs enclo sures attic rafters etc Do not pack air spaces with insulation Also note maxi mum vertical rise of the venting sys tem and any maximum horizontal off set limitations Offsets must fall within the parameters shown in Figure 8 on page 6 2 Set ...

Page 13: ...ee Figure 23 Align the support box vertically and horizontally using a level Temporarily tack the support box in place through the inside walls and into the roof sheathing 4 Using tin snips cut the supportbox from the top corners down to the roofline and fold the resulting flaps over the roof sheathing see Figure 24 Apply a bead of non hardening mastic around the top edges of the support box to ma...

Page 14: ...rtical Rigid Venting Configuration With No Horizontal Run VENTING INSTALLATION Continued Venting with Two 90 Elbows Vertical V1 Horizontal H 5 min 6 max 6 min 12 max 7 min 18 max 8 min 20 max Note Vertical V1 Vertical V2 20 max Figure 27 Vertical Rigid Venting Configuration Using Two 90 Elbows CRVF Kit Shown ...

Page 15: ...ed Pipe 7 12 Firestop Support Roof Flashing RTV Silicone Vertical Termination and 26 screws CD1000 7 x 12 Galvanized Coaxial Pipe Qty 1 CD1010 7 x 24 Galvanized Coaxial Pipe Qty 1 CD1020 7 x 48 Galvanized Coaxial Pipe Qty 1 CD1030 7 Adjustable 7 12 Galvanized Coaxial Pipe Qty 1 CD1050 7 x6 GalvanizedCoaxialPipe Qty 1 CD2000 7 x 90 Elbow Qty 1 CD2010 7 x 45 Elbow Qty 1 CD2020 7 x 30 Elbow Qty 1 CD2...

Page 16: ...ng system you may run system scirculatingblowerwhile using heater This will help circu late the heat throughout the house In the event of a power outage you can use this heater as your primary heat source NOTICE A qualified service per son must install fireplace Follow all local codes CAUTION This fireplace cre ateswarmaircurrents Thesecur rents move heat to wall surfaces next to fireplace Install...

Page 17: ... sup port bracket if exiting through the right side see Figure 33 Route power cord through both plastic bushing s and plug the power cord into a properly grounded 3 prong wall receptacle near the firebox b If your fireplace system installation is recessed and or pre wired a qualified installer must make all elec trical connections for the outlet kit included with the fireplace Figure 30 Mounting B...

Page 18: ...ne with gas con nector if allowed by local codes not provided AnA G A design certifiedmanualshutoff valve with 1 8 NPT tap is an acceptable alternative to test gauge connection Pur chase the A G A design certified manual shutoff valve from your retailer NOTICE A qualified service per son must connect fireplace to gassupply Followalllocalcodes CAUTION For propane units never connect heater directly...

Page 19: ...ble gas supply line through one of the access holes on side of fireplace 3 Attach a 45 flare union gas connector to flexible gas line from gas supply see Figure 36 Connect flare union to flex ible gas line attached to gas regulator of fireplace see Figure 36 4 Check all gas connections for leaks See Checking Gas Connections CONNECTING FIREPLACE TO GAS SUPPLY FIREPLACE INSTALLATION Continued Flare ...

Page 20: ... shutoff valve see Fig ure 37 2 Open propane LP supply tank valve for propane LP fireplace or main gas valve located on or near gas meter for natu ral gas fireplace 3 Make sure control knob of fireplace is in the OFF position 4 Check all joints from manual shutoff valve to thermostat gas valve see Fig ure 38 for propane LP or Figure 39 for natural Apply commercial leak test solution to all gas joi...

Page 21: ...ry Terminal Wires Remote Control Unit Battery Housing 9 Volt Battery Receiver Terminal Wires Battery Clip REMOVING REPLACING SCREEN AND GLASS DOOR CAUTION Donotoperatethis fireplacewithabrokenglassdoor panel or screen Do not operate this fireplace without the glass door panel and screen securely in place For replacement part information see Replacement Parts page 31 1 Remove the upper louver panel...

Page 22: ...lace carefully remove logs lava rock and ember material 3 Install rear brick panel first Rest bot tom edge of panel on back edge of grate see Figure 45 page 23 4 Loosely secure retainer brackets to grate Brackets are adjustable left to right to allow proper placement of panel These will hold rear panel in place while installing side panels Figure 43 Removing Replacing Screen Figure 44 Removing Rep...

Page 23: ...ide the right retainer bracket against the right side brick panel Tighten the bracket screw This secures both the right side and rear brick panels 9 Follow instructions on page 24 to install logs lava rock and ember material 10 Replace glass door and screen see pages 21 and 22 FIREPLACE INSTALLATION Continued WARNING The glass door and screen must be securely in placebeforerunningthisfireplace Don...

Page 24: ...rock on burner could cause performance problems It is not necessary to use all of the lava rock provided Each log is marked with a number These numberswillhelpyouidentifythelogwhen installing It is very important to install these logs exactly as instructed Do not modify logs Only use logs supplied with fireplace Remove screen and glass door See Remov ing ReplacingScreen and GlassDoor pages 21 and ...

Page 25: ...clockwise to PILOT 9 Push in control knob all the way and hold Immediately light the pilot by repeatedly depressing the piezo spark ignitor until a flame appears Continue to hold for about one 1 minute after the pilot is lit Release knob and it will pop back Pilot should remain lit If it goes out re peat steps 5 through 8 If knob does not pop up when released stop and immediately call your service...

Page 26: ... FLAME PATTERN Burner flames will be steady not lifting or floating Flame patterns will be different from unit to unit and will vary depending on installation type and weather conditions If the vent configuration is installed incor rectly the flames will lift or ghost This can be dangerous Inspect the flames after installationtoensureproperinstallationand performance Figure 54 shows a typical flam...

Page 27: ...nd let cool before cleaning CAUTION Youmustkeepcon trol areas burners and circulat ing air passageways of fireplace clean Inspect these areas of fire place before each use Have fire place inspected yearly by a quali fiedserviceperson Fireplacemay need more frequent cleaning due to excessive lint from carpeting bedding material pet hair etc WARNING Do not use abra sive cleaners as this may damage g...

Page 28: ...wing A Low gas pressure B Dirty or partially clogged pilot 5 Thermocouple connection loose at con trol valve 6 Thermocouple damaged 7 Control valve damaged REMEDY 1 Reconnect ignitor cable 2 Free ignitor cable if pinched by any metal or tubing Keep ignitor cable dry 3 Tighten nut holding piezo ignitor Nut is located behind the mounting bracket 4 Replace ignitor cable 5 Replace piezo ignitor 6 Repl...

Page 29: ...p for a minute 2 Operate burner until air is removed from line Have gas line checked by local pro pane gas company 3 Clean burner see Cleaning and Mainte nance page 27 or replace burner orifice 1 Adjust the log set so that the flame does not excessively impinge on it 2 Inspect the opening at the base of the burner to see that it is NOT packed with any type of material 1 This is common If noise is ...

Page 30: ... Warning statement above 1 Improper log placement 2 Air holes at burner inlet blocked 3 Burner flame holes blocked OBSERVED PROBLEM Fireplace produces unwanted odors Fireplace shuts off in use Gas odor even when control knob is in OFF position Gas odor during combustion Dark residue on logs or inside of fireplace REMEDY 1 Locate and correct all leaks see Check ing Gas Connections page 19 1 Firepla...

Page 31: ...pera tion Verify proper operation af ter servicing Red Variable Fan Switch Fan Switch N O Black Black Black Black Green White On 110 115 V A C Blower Motor Blower Motor Black Off 1 2 Red Note Use only original replacement parts Thiswillprotectyourwarrantycoveragefor parts replaced under warranty PARTS UNDER WARRANTY Contact authorized retailers of this product If they can not supply original repla...

Page 32: ...c Minimum Inlet Supply Pressure 4 5 w c 11 0 w c 4 5 w c 11 0 w c Dimension Inches mm HxWxD Fireplace 33 x 37 x 18 1 2 33 x 37 x 18 1 2 33 x 41 x 18 1 2 33 x 41 x 18 1 2 838 x 940 x 470mm 838 x 940 x 470mm 838 x 1041 x 470mm 838 x 1041 x 470mm Carton 37 x 43 x 21 37 x 43 x 21 37 x 47 x 21 37 x 47 x 21 940 x 1092 x 533mm 940 x 1092 x 533mm 940 x 1194 x 533mm 940 x 1194 x 533mm Weight lbs kg Firepla...

Page 33: ...ouch of style to your direct ventfireplaceandcomeswitheasyto follow instructions for installation MANUAL BLOWER KIT GA3750 Manual variable control blower accessory for CDV Series fireplaces THERMOSTATICALLY CONTROLLED BLOWER KIT CDA3620T Provides better heat distribution Blower turns off and on automatically as needed Completeinstallationandoperationinstruc tions included in this manual FREE STAND...

Page 34: ... 1 3 4 6 6 5 5 5 6 7 8 9 10 11 Included in Hardware Pack 12 13 14 15 43 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 6 38 39 2 39 3 39 1 7 51 50 40 40 53 52 44 40 45 6 33 42 6 5 59 59 48 55 55 54 58 57 56 49 46 41 54 47 33 ILLUSTRATED PARTS BREAKDOWN CDV37N CDV41N ...

Page 35: ...tural 37 1 104505 01 Rear Burner Natural 41 1 27 104488 01 Burner Manifold 1 28 104489 01 Burner Gasket 1 29 104506 04 Orifice 37 1 104506 05 Orifice 41 1 30 104506 05 Orifice 1 31 104507 01 Brass Elbow 1 32 104574 01 Brass Elbow 1 33 104508 01 Brass Fitting 3 34 104608 02 Aluminum Tubing Assy 37 1 104608 01 Aluminum Tubing Assy 41 1 35 104510 01 Pilot Tubing Assy 1 36 101628 04 Flexible Connector...

Page 36: ... 1 3 4 6 6 5 5 5 6 7 8 9 10 11 Included in Hardware Pack 12 13 14 15 43 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 6 38 39 2 39 3 39 1 7 51 50 40 40 53 52 44 40 45 6 33 42 6 5 59 59 48 55 55 54 58 57 56 49 46 41 54 47 33 ILLUSTRATED PARTS BREAKDOWN CDV37P CDV41P ...

Page 37: ...02 Rear Burner LP 41 1 27 104488 02 Burner Manifold 1 28 104489 01 Burner Gasket 1 29 104506 07 Orifice 37 1 104506 15 Orifice 41 1 30 104506 06 Orifice 37 1 104506 09 Orifice 41 1 31 104507 01 Brass Elbow 1 32 104574 01 Brass Elbow 1 33 104508 01 Brass Fitting 3 34 104608 02 Aluminum Tubing Assy 37 1 104608 01 Aluminum Tubing Assy 41 1 35 104510 01 Pilot Tubing Assy 1 36 101628 04 Flexible Connec...

Page 38: ...sts related to repairing a defective heater will be the responsibility of the owner TOTHEFULLEXTENTALLOWEDBYTHELAWOFTHEJURISDICTIONTHATGOVERNSTHESALEOFTHE PRODUCT THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO TWO 2 YEARS ON ALL COMPO NENT...

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