Club Car Carryall 1 2001 Owner'S Manual Download

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2001

Owner’s

Manual

lectric

ehicles

Carryall 1

Carryall 2

Carryall 6

Summary of Contents for Carryall 1 2001

Page 1: ...200 1 Owner s Manual Electric Vehicles Carryall 1 Carryall 2 Carryall 6...

Page 2: ......

Page 3: ...tion that is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Club Car Inc The infor...

Page 4: ...2 2001 Carryall Electric Vehicle Owner s Manual...

Page 5: ...injury If you rent or loan your vehicle to others we recommend that you ask them to read this manual before they operate the vehicle Club Car products are backed by a customer support system designed...

Page 6: ...he utmost importance to Club Car That is why before operating the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION state...

Page 7: ...ecklist 12 Controls and Indicators 13 Driving Instructions 16 Bed Latch 18 Prop Rod 18 Loading and Unloading 19 Towing with the Vehicle 20 Transporting on a Trailer 21 Storage 21 Maintenance 22 Daily...

Page 8: ...COMPLETELY BEFORE ATTEMPTING TO DRIVE OR SERVICE THE VEHICLE FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PROPERTY DAMAGE SEVERE PERSONAL INJURY OR DEATH A DANGER INDICATES AN IMM...

Page 9: ...ELL AS THOSE AFFIXED TO THE VEHICLE WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION WHEN SERVICING THE VEHICLE WEAR A FULL FACE SHIELD AND RUBBER GLOVES WHEN WORKING WITH BATTERIES USE INSULATED TOOLS...

Page 10: ...bed load and gross trailer weight Maximum trailer hitch tongue weight 150 lbs Cargo should be evenly spread over the floor of the cargo bed as far forward as possible and secured For vehicle stabilit...

Page 11: ...VEHICLES ONLY L A T C H 0 P E N Crush area Can cause severe injury Stay clear when closing bed NOTICE CCI 1016109 01 DO NOT OPERATE VEHICLE WITHOUT COVER IN PLACE DO NOT DIRECT WATER STREAM AT THIS S...

Page 12: ...ENT CAPS TIGHT AND LEVEL SHIELD EYES EXPLOSIVE GASES CAN CAUSE BLINDNESS OR INJURY Vehicle rated capacity 1500 lbs on level surface only Weight to include passengers cargo bed load and gross trailer w...

Page 13: ...tch in desired position F Forward N Neutral R Reverse Buzzer will sound Vehicle will start moving when accelerator pedal is depressed Slowly depress accelerator pedal to increase speed Park brake will...

Page 14: ...rking condition before accepting delivery Use the following checklist as a guide to inspect your new vehicle It may also be used in conjunction with the Periodic Service Schedule page 24 Any problems...

Page 15: ...ion as the accelerator pedal is depressed the motor should start and the vehicle should accelerate smoothly to full speed When the pedal is released it should return to the original position and the m...

Page 16: ...e handle is in either FORWARD or REVERSE depressing the accelerator pedal will automati cally release the park brake and start the vehicle moving in the direction selected forward or reverse As the ac...

Page 17: ...the warning light will illuminate and remain illuminated if Batteries voltage drops below 48 when there is no load on the batteries the vehicle is stopped and there are no accessories on Batteries ha...

Page 18: ...isplay Module which provides information on the condition of the vehicle and batteries DRIVING INSTRUCTIONS ONLY LICENSED DRIVERS SHOULD BE ALLOWED TO DRIVE THIS VEHICLE BEFORE ALLOWING THE VEHICLE TO...

Page 19: ...art to move As the accelerator pedal is depressed speed will increase until full speed is reached STOPPING THE VEHICLE AVOID STOPPING A LOADED VEHICLE ON A HILL IF A LOADED VEHICLE MUST BE STOPPED ON...

Page 20: ...icle and lift the bed Figure 9 Page 18 To close the bed lower it gently until the bed latch engages DO NOT drop the bed PROP ROD Read DANGER and WARNING on page 7 The Carryall 2 is equipped with an au...

Page 21: ...6 This includes passengers and a maximum cargo bed capacity of 600 lb 272 4 kg for the Carryall 1 800 lb 363 kg for the Carryall 2 and 1100 lb 499 4 kg for the Carryall 6 Trailer tongue weight must ne...

Page 22: ...E TO OVERTURN OR FLIP OVER BACKWARDS DO NOT LOAD THE TAILGATE THE TAILGATE SHOULD BE IN THE UPRIGHT POSITION AND LATCHED SECURELY WHILE THE VEHICLE IS IN MOTION TO AVOID SHIFTING THE VEHICLE LOAD AND...

Page 23: ...ED TRAILER THAT HAS A LOAD RATING OF AT LEAST 1600 LB 727 KG CARRYALL 1 AND 2 OR 2000 LB 909 KG FOR CARRYALL 6 PER VEHICLE TO BE TOWED FOR EXAMPLE A TWO CAR TRAILER SHOULD BE RATED AT 2 X 1600 3200 LB...

Page 24: ...ries Page 27 2 Readjust tire pressure to rated capacities See Tire Capacities Page 27 3 Perform the Pre Operation Checklist See Pre Operation Checklist Page 12 MAINTENANCE Read DANGER and WARNING on p...

Page 25: ...BE SURE ALL PERSONS ARE CLEAR OF THE VEHICLE WHEN LIFTING A CARGO BED EQUIPPED WITH A TAILGATE RAMP DO NOT REMOVE PROP ROD OR CLOSE BED UNTIL ALL PERSONS ARE CLEAR OF THE BED AREA LOWER THE BED GENTL...

Page 26: ...iannual Service by Trained Technician Only Every 50 hours of opera tion Brake System Check brake shoes replace if necessary See Sec tion 6 in the maintenance and service manual Lubricate brake slides...

Page 27: ...t bearings 1 Dry Moly Lube Club Car Part No 1012151 Brake Linkage and Pivots 2 Dry Moly Lube Club Car Part No 1012151 Accelerator push rod pivots and mounts 3 Dry Moly Lube Club Car Part No 1012151 Fo...

Page 28: ...tion Points Figure 15 Carryall 2 and 6 Electric Vehicle Lubrication Points FLOORBOARD NOT APPLICABLE TO VEHICLES EQUIPPED WITH MCOR 7 1 6 8 3 4 1 6 8 6 4 6 3 6 2 2 3 5 5 5 5 5 3 FLOORBOARD NOT APPLICA...

Page 29: ...IES ELECTRIC VEHICLES Carryall 1 18 20 psi 124 138 kPa Carryall 2 30 34 psi 207 234 kPa Carryall 6 30 34 psi 207 234 kPa BATTERY EXPLOSIVE GASES DO NOT SMOKE KEEP SPARKS AND FLAMES AWAY FROM VEHICLE A...

Page 30: ...er gallon of water once per week Rinse solution off batteries Be sure terminals are tight Let the terminals dry and then spray them with Battery Protector Spray Club Car Part No 1014305 2 The electrol...

Page 31: ...ED AND PULLED BACK WHILE BATTERIES ARE BEING CHARGED THIS IS TO AVOID THE ACCUMULATION OF HYDROGEN GAS INSIDE THE ENCLOSURE THE CHARGING AREA MUST BE VENTILATED TO PREVENT A BUILDUP OF EXPLOSIVE GAS H...

Page 32: ...IGURE 18 PAGE 32 DO NOT TWIST ROCK OR BEND THE PLUG TO DISCONNECT THE PLUG FROM THE RECEPTACLE GRASP THE PLUG NOT THE CORD AND SLOWLY PULL IT STRAIGHT OUT OF THE RECEPTACLE FIGURE 17 PAGE 32 WHEN THE...

Page 33: ...be changed at least five times per hour Consult a local HVAC engineer Carryall 6 Only Because the Carryall 6 vehicle does not have a DC receptacle the onboard charger must be repaired in order to char...

Page 34: ...en used for only a short time i e 10 minutes The charger is automatic and will turn off when batteries are fully charged If the charger does not seem to be operating properly or if the batteries seem...

Page 35: ...brush may be used For heavy soiling difficult stains or scratches blemishes or other body damage see Section 4 of the Carryall Maintenance and Service Manual ACCESSORIES There is a complete line of ac...

Page 36: ...n Suspension Front mono leaf and rear multi leaf springs with dual hydraulic shocks Brakes Mechanical brake cable system to self adjusting drum brakes on each rear wheel Park brake is automatically re...

Page 37: ...Intersecting Aisle Clearance 72 in 183 cm 77 in 196 cm 89 8 in 228 cm Floorboard Height 11 8 in 30 cm 11 8 in 30 cm 11 8 in 30 cm Load Bed Height 27 in 69 cm 27 6 in 70 cm 27 in 69 cm Seat Height 30 i...

Page 38: ...ation and items which deteriorate or fail due to exposure or ordinary wear and tear Batteries battery charger onboard computer and solid state speed controller are covered under separate CLUB CAR warr...

Page 39: ...the original retail purchaser that the new PowerDrive 8 volt Battery installed in its new electric vehicle equipped with the PowerDrive System 48 or PowerDrive Plus purchased from CLUB CAR or an autho...

Page 40: ...in and all implied warranties null and void and same are hereby excluded ALSO EXCLUDED FROM THIS LIMITED WARRANTY ARE ANY AND ALL INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS...

Page 41: ...Y OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY CLUB CAR AND EXCLUDED FROM THIS WARRANTY THE PURCHASER AND CLUB CAR E...

Page 42: ...g the four year or 800 round limited warranty period for golf use or 4 year or 16 000 energy units for use other than golf whichever first occurs except for transportation expenses All parts and compo...

Page 43: ......

Page 44: ...Carryall Electric Club Car Inc P O Box 204658 Augusta GA 30917 4658 Manual No 102189804 Edition Code 0800B00000...

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